A wireless power transmission system as an embodiment of the present disclosure transmits electric power by a non-contact method from a first inductor to a second inductor, or vice versa. The wireless power transmission system includes: the first inductor that has a center hole; the second inductor that is spaced apart from the first inductor and that is smaller in size than the hole of the first inductor; and a magnetic body member that is arranged on one side of the first inductor so as to face the second inductor and that covers at least a part of the first inductor. That at least a part of the first inductor reaches an outer edge of the first inductor from an inner edge thereof.
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1. A power transmitting device for use in a wireless power transmission system that is configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa, the device comprising:
the first inductor that is spaced apart from the second inductor and that has a center hole that is larger in size than the second inductor; and
a magnetic body that is interposed between the first inductor and the second inductor, that covers from an inner edge of the first inductor to an outer edge thereof, and that has a center hole being larger in size than the second inductor, so as to reduce a leaking magnetic field over the first inductor while transmitting electric power between the first inductor and the second inductor,
wherein the magnetic body includes a portion that extends from the inner edge of the first inductor toward the center of the hole and a portion that extends outside of the first inductor from the outer edge of the first inductor.
14. A wireless power transmission system configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa, the system comprising:
the first inductor that has a center hole;
the second inductor that is spaced apart from the first inductor and that is smaller in size than the hole of the first inductor; and
a magnetic body that is interposed between the first inductor and the second inductor, that covers from an inner edge of the first inductor to an outer edge thereof, and that has a center hole being larger in size than the second inductor, so as to reduce a leaking magnetic field over the first inductor while transmitting electric power between the first inductor and the second inductor,
wherein the magnetic body includes a portion that extends from the inner edge of the first inductor toward the center of the hole and a portion that extends outside of the first inductor from the outer edge of the first inductor,
wherein the magnetic body comprises a magnetic material.
12. A power receiving device for use in a wireless power transmission system configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa, the system comprising:
the first inductor that has a center hole;
the second inductor that is spaced apart from the first inductor and that is smaller in size than the hole of the first inductor; and
a magnetic body that is interposed between the first inductor and the second inductor, that covers from an inner edge of the first inductor to an outer edge thereof, and that has a center hole being larger in size than the second inductor, so as to reduce a leaking magnetic field over the first inductor while transmitting electric power between the first inductor and the second inductor,
wherein the magnetic body includes a portion that extends from the inner edge of the first inductor toward the center of the hole and a portion that extends outside of the first inductor from the outer edge of the first inductor,
the power receiving device comprising one of the first and second inductors that receives power.
2. The power transmitting device of
3. The power transmitting device of
4. The power transmitting device of
5. The power transmitting device of
8. The power transmitting device of
9. The power transmitting device of
11. The wireless power transmitting device of
13. The wireless power receiving device of
16. The wireless power transmission system of
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This application is a Continuation of U.S. patent application Ser. No. 13/794,944, filed on Mar. 12, 2013 which claims priority under 35 USC § 119(e) to U.S. Provisional Application No. 61/622,041 filed on Apr. 10, 2012, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present disclosure relates to a non-contact power transmission technology for transmitting electric power wirelessly.
2. Description of the Related Art
United States Patent Application Publication No. 2008/0278264 (FIGS. 12 and 14) discloses a new type of wireless power transmission system for transmitting electric power wirelessly (through a space) from one of two resonators to the other, and vice versa. That wireless power transmission system couples those two resonators with each other, thereby transmitting the oscillation electric power wirelessly (i.e., by a non-contact method).
Japanese Laid-Open Patent Publication No. 2011-41464 discloses another wireless power transmission system. Such a wireless power transmission system can raise the voltage effectively in transmitting electric power with relatively low coupling efficiency.
When electric power is transmitted, the magnetic field might leak out of the system and could do harm on surrounding persons.
One non-limiting, and exemplary embodiment provides a wireless power transmission system and power transmitting device that can suppress such a leaking magnetic field.
In one general aspect, a wireless power transmission system disclosed herein is configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa. The system includes: the first inductor that has a center hole; the second inductor that is spaced apart from the first inductor and that is smaller in size than the hole of the first inductor; and a magnetic body member that is arranged on one side of the first inductor so as to face the second inductor and that covers at least a part of the first inductor. That at least a part of the first inductor reaches an outer edge of the first inductor from an inner edge thereof.
In another general aspect, a power transmitting device disclosed herein is used in a wireless power transmission system that is configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa. The device includes: the first inductor that is spaced apart from the second inductor and that has a center hole that is larger in size than the second inductor; and a magnetic body member that is arranged on one side of the first inductor so as to face the second inductor and that covers at least a part of the first inductor. That at least a part of the first inductor reaches an outer edge of the first inductor from an inner edge thereof.
According to the above aspect, it is possible to suppress the leaking magnetic field using a magnetic body member.
These general and specific aspects may be implemented using a system, a method, and a computer program, and any combination of systems, methods, and computer programs.
Additional benefits and advantages of the disclosed embodiments will be apparent from the specification and Figures. The benefits and/or advantages may be individually provided by the various embodiments and features of the specification and drawings disclosure, and need not all be provided in order to obtain one or more of the same.
In one general aspect, a wireless power transmission system disclosed herein is configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa. The system includes: the first inductor that has a center hole; the second inductor that is spaced apart from the first inductor and that is smaller in size than the hole of the first inductor; and a magnetic body member that is arranged on one side of the first inductor so as to face the second inductor and that covers at least a part of the first inductor, that at least a part of the first inductor reaching an outer edge of the first inductor from an inner edge thereof.
In one embodiment, the magnetic body member covers the first inductor entirely.
In another embodiment, the magnetic body member covers the first inductor only partially.
In another embodiment, the magnetic body member includes a plurality of parts, each of which covers the first inductor from its inner edge through its outer edge.
In another embodiment, the magnetic body member includes a portion that extends from the inner edge of the first inductor toward the center of the hole and a portion that extends outside of the first inductor from the outer edge of the second inductor.
In another embodiment, the magnetic body member has a center hole that is larger in size than the second inductor.
In another embodiment, the magnetic body member has a portion that faces at least one of the inner and outer edge side surfaces of the first inductor.
In another embodiment, the magnetic body member encloses the first inductor.
In another embodiment, the second inductor is built in an electric vehicle.
In another embodiment, the first inductor is embedded in a road.
In another embodiment, the size of the first inductor is larger when measured in a first direction than when measured perpendicularly to the first direction.
In another general aspect, a power transmitting device disclosed herein is for use in a wireless power transmission system that is configured to transmit electric power by a non-contact method from a first inductor to a second inductor, or vice versa. The device includes: the first inductor that is spaced apart from the second inductor and that has a center hole that is larger in size than the second inductor; and a magnetic body member that is arranged on one side of the first inductor so as to face the second inductor and that covers at least a part of the first inductor, that at least a part of the first inductor reaching an outer edge of the first inductor from an inner edge thereof.
In another embodiment, the magnetic body member covers the first inductor entirely.
In another embodiment, the magnetic body member covers the first inductor only partially.
In another embodiment, the magnetic body member includes a plurality of parts, each of which covers the first inductor from its inner edge through its outer edge.
In another embodiment, the magnetic body member includes a portion that extends from the inner edge of the first inductor toward the center of the hole and a portion that extends outside of the first inductor from the outer edge of the first inductor.
In another embodiment, the magnetic body member includes an additional portion that faces at least one of the inner and outer edge side surfaces of the first inductor.
In another embodiment, the magnetic body member encloses the first inductor.
In another embodiment, the first inductor is embedded in a road.
In another embodiment, the size of the first inductor is larger when measured in a first direction than when measured perpendicularly to the first direction.
In another aspect, a power receiving device disclosed herein is for use in a wireless power transmission system described above. The power receiving device includes one of the first and second inductors that receives power.
Before specific embodiments of a wireless power transmission system, a power transmitting device, and a power receiving device according to the present disclosure are described, the basic configuration of the present disclosure will be described briefly.
According to one aspect of the present disclosure, a wireless power transmission system includes a first inductor and a second inductor and transmits electric power by a non-contact method from the first inductor to the second inductor, or vice versa. The first inductor has a center hole. The second inductor is spaced apart from the first inductor and is smaller in size than the hole of the first inductor. One of the first and second inductors functions as a power transmitting antenna's inductor, while the other functions as a power receiving antenna's inductor.
Now take a look at
The oscillator 103 typically receives DC power and converts the DC power into RF power with the frequency f0 (i.e., performs DC/RF conversion). As the oscillator 103, a class D, E or F amplifier that would realize a high efficiency and low distortion characteristic may be used. Or a Doherty amplifier could also be used. Optionally, a sinusoidal wave may be produced with high efficiency by arranging a low-pass filter, a band-pass filter or a band-elimination filter after a switching element that generates an output signal with a distortion component. Alternatively, the oscillator 103 may also receive AC power and convert it into RF power.
The RF power output from the oscillator 103 is supplied to the power transmitting antenna 107 which is connected to the oscillator 103. The power transmitting antenna 107 and the power receiving antenna 109 are coupled together, and the power receiving antenna 109 can receive the RF power that has been transmitted by the power transmitting antenna 107. The power receiving antenna 109 is not in contact with the power transmitting antenna 107 but is located at a distance of about 10 cm to about several meters from the power transmitting antenna 107, for example.
In the wireless electric power transmission apparatus according to the present disclosure, the “antenna” is an element for transmitting electric power from one of two objects to the other, and vice versa.
Next, look at
In the wireless power transmission system of the present disclosure, the magnetic body member 200 is arranged between the power transmitting antenna 107 and the power receiving antenna 109 as shown in
In the wireless power transmission system described above, its section including the oscillator 103 and the power transmitting antenna 107 functions as a power transmitting device. Optionally, a plurality of devices, each including the power receiving antenna 109, may be allocated to a single power transmitting device. In other words, a plurality of devices, each including the power receiving antenna 109, may be sequentially arranged so as to face the power transmitting antenna 107 and electric power may be transmitted wirelessly to one of those devices after another.
Hereinafter, a first embodiment of a wireless power transmission system according to the present invention will be described with reference to
First of all, look at
As shown in
It should be noted that in the drawings, the respective sizes of the first and second inductors 107a and 109a and the magnetic body member 200 and their intervals are not to scale and different from the actual ones. The magnetic body member 200 may be in contact with the first inductor 107a or may be located at a distance of a few millimeters to several ten centimeters from the first inductor 107a.
In an embodiment, both of the first and second inductors 107a and 109a may be arranged so as to extend on two different planes and face each other in parallel. The profile of the inductors 107a and 109a that function as respective antennas does not have to be a circular one but may also be an elliptical, polygonal or any other arbitrary shape. In the example illustrated in
In this embodiment, the first and second inductors 107a and 109a have a spiral structure, of which the numbers of turns are N1 and N2, respectively, where N1>1 and N2>1. However, the first and second inductors 107a and 109a may also have a loop structure with a number of turns of one. These inductors 107a and 109a do not have to be made of a single-layer conductor pattern but may also be a series connection of multiple conductor patterns that have been stacked one upon the other.
The first and second inductors 107a and 109a are suitably made of copper, silver or any other conductor with good electrical conductivity. As RF current with RF power flows mostly around the surface of a conductor, the surface of the conductor may be covered with a material with high electrical conductivity to increase the power generation efficiency. If the inductors 107a and 109a are designed so as to have a cavity in the middle of its cross section, their weight can be reduced. Furthermore, if the inductors 107a and 109a are formed by adopting a parallel wiring structure with Litz wires, for example, then the conductor loss per unit length can be reduced and the Q factors of the series resonant circuit and the parallel resonant circuit can be increased. As a result, electric power can be transmitted with even higher efficiency.
As described above, electric power is transmitted from the first inductor 107a to the second inductor 109a, or vice versa. In an embodiment of the present invention, the second inductor 109a may be built in an electric vehicle and the first inductor 107a may be embedded in a road. In that case, as the electric vehicle can move, the position of the second inductor 109a with respect to the first inductor 107a may also change.
The second inductor 109a built in an electric vehicle may have a size that is small enough to be fitted in a rectangular area with a size of 20 to 30 cm one side. In that case, the hole 110 of the first inductor 107a may have a width (which is a size as measured perpendicularly to the electric vehicle's traveling direction) of 30 to 300 cm. When used for charging the car running, the first inductor 107a may have a structure that is stretched in the vehicle's running direction. When such a structure is adopted, the respective sizes of the first and second inductors 107a and 109a as measured in the vehicle's running direction can be called the “lengths” of the inductors, while their sizes as measured perpendicularly to the vehicle's running direction can be called the “widths” of the inductors. The width of the first inductor 107a may be set to fall within the range of 30 to 300 cm and that of the second inductor 109a may be set to fall within the range of 20 to 30 cm. In one embodiment, (width of first inductor 107a, width of second inductor 109a) may be set to be (40-400 cm, 30-40 cm), and may also be set to be (50-500 cm, 40-50 cm) and (75-500 cm, 50-75 cm).
To reduce the leaking magnetic field while electric power is being transmitted, this wireless power transmission system includes the magnetic body member 200 which is arranged on one side of the first inductor 107a so as to face the second inductor 109a. The magnetic body member 200 of this embodiment has a doughnut shape with a center hole 210 and may be made of a magnetic material such as ferrite. As long as it exhibits a ferromagnetic property, it does not matter whether this magnetic material is a soft magnetic material or a hard magnetic material. In the example illustrated in
The magnetic body member 200 covers the first inductor 107a at least partially, thereby avoiding an excessive increase in magnetic flux density in the space over the first inductor.
Next, look at
TABLE 1
T1
Distance from center axis to inner edge 172 of first
inductor 107a
T2
Distance from center axis to outer edge 174 of first
inductor 107a
T3
Width of first inductor 107a
R1
Distance from center axis to inner edge of second inductor
109a
R2
Distance from center axis to outer edge of second inductor
109a
R3
Width of second inductor 109a
M1
Distance from center axis to inner edge of magnetic body
member 200
M2
Distance from center axis to outer edge of magnetic body
member 200
M3
Width of magnetic body member 200
E1
Width of inner extended portion 201 of magnetic body
member 200
E2
Width of outer extended portion 202 of magnetic body
member 200
In this Table 1, the inner extended portion 201 of the magnetic body member 200 is portion of the magnetic body member 200 that extends from the inner edge 172 of the first inductor 107a toward the center of the hole 110 when viewed in the Z-axis direction. On the other hand, the outer extended portion 202 of the magnetic body member 200 is portion of the magnetic body member 200 that extends outward from the outer edge 174 of the first inductor 107a when viewed in the Z-axis direction.
In this embodiment, R2<T1, M1≤T1 (0≤E1) and T2≤M2 (0≤E2) are satisfied. R≤M1 is not necessarily satisfied but is satisfied in on embodiment.
Based on the principle described above, according to this embodiment, the distance between the power transmitting and power receiving antennas 107 and 109 can be set to be within the range of a few millimeters to several meters and electric power can be transmitted with high efficiency even if there is the air or any other dielectric body between them. Since the magnetic body member 200 has a hole, the electric power transmission efficiency is not adversely affected by the magnetic body member 200.
The dimensions of the respective parts shown in
In a cross section of the first and second inductors 107a and 109a as viewed in one direction, the sizes R2 and T1 shown in
To reduce multiple reflection of the RF power between the circuit blocks and to improve the overall power generation efficiency, when the output terminal of the power receiving antenna 109 is connected to a load, the output impedance Zoc of the RF power of the oscillator 103 may be matched to the input impedance Zic of the power transmitting antenna 107. Likewise, when the oscillator 103 is connected to the power transmitting antenna 107, the output impedance Zout of the power receiving antenna may be matched to the resistance value R of the connected load. In this description, if two impedances are “equal to each other”, then the impedances may naturally be exactly equal to each other but could also be just roughly equal to each other. Specifically, if the difference between the greater and smaller impedances is within 25% of the greater one, then those two impedances will also be regarded herein as being “equal to each other”.
Another magnetic body other than the magnetic body member 200 may be arranged around the first and/or second inductor(s) 107a, 109a. As the first and second capacitors 107b and 109b, any type of capacitors, which may have a chip shape, a lead shape or any other appropriate shape, may be used. Optionally, the capacitance produced between two levels of wires that interpose the air between them could also function as the first and second capacitors 107b and 109b. If the first and second capacitors 107b and 109b are implemented as MIM capacitors, a low-loss capacitor circuit can be formed by known semiconductor device processing or multilevel circuit board process.
In order to increase the long-term reliability, those parts that form the power transmitting and power receiving antennas 107 and 109 (such as their inductors and capacitors) may be housed in a protective housing. Alternatively, those parts may also have their exterior molded with resin. In that case, a resin in which a magnetic body is dispersed may also function as a molding member. Also, the protective housing may also be subjected to waterproof treatment.
To minimize the transmission loss, the power transmitting and power receiving antennas 107 and 109 are arranged as close to each other as possible.
As to a specific example 1 having numerical parameters shown in the following Table 2, the distribution of the magnetic field strengths in the space was obtained by analyzing the electromagnetic field. A structure defined by those numerical parameters is as shown in
TABLE 2
T1
64 cm
T2
75 cm
T3
11 cm
R1
18.5 cm
R2
25 cm
R3
6.5 cm
M1
55 cm
M2
90 cm
M3
35 cm
E1
9 cm
E2
15 cm
The positions of the respective bottoms of the first and second inductors 107a and 109a and the magnetic body member 200 in the Z-axis direction (i.e., their Z coordinates) were 0 cm, 25 cm, and 2 cm, respectively. Also, the gap between the first inductor 107a and the magnetic body member 200 was 1.5 cm. The magnetic body was supposed to be ferrite and its permeability and conductivity were set to be 1000 and 0.01 S/m, respectively.
When an RF power of 1.5 kW was transmitted (at a frequency of 120 kHz), the leaking magnetic field strength as measured 25 cm over the first inductor 107a (and at a point defined by a radius of 70 cm from the center axis of the first inductor) was 50.9 A/m in the comparative example 1. In a specific example 1, on the other hand, the leaking magnetic field strength as measured 25 cm over the first inductor 107a was 27.1 A/m. As can be seen, although there was a risk of exposure to a magnetic field with an excessively high density in the comparative example 1, the effect of reducing the magnetic field strength by 47% (i.e., a magnetic field suppression ratio of 1.9) could be achieved in the specific example.
Meanwhile, Comparative Example 2, in which M1 and M3 were set to be 50 cm and 14 cm, respectively, unlike Example 1, was also analyzed. That is to say, in Comparative Example 2, the magnetic body member 200 was provided as a ring over a region that was inside of the inner edge 172 of the first inductor 107a and did not overlap with the coil portion of the first inductor 107a. In Comparative Example 2, the leaking magnetic field strength as measured 25 cm over the first inductor 107a increased by 12% compared to Comparative Example 1.
Furthermore, Comparative Example 3, in which M1=T2=75 cm and M3=14 cm were satisfied unlike Example 1, was also analyzed. That is to say, in Comparative Example 3, the magnetic body member 200 was provided as a ring over a region that was outside of the outer edge 174 of the first inductor 107a and did not overlap with the coil portion of the first inductor 107a. In Comparative Example 2, the leaking magnetic field strength as measured 25 cm over the first inductor 107a increased 6% compared to Comparative Example 1.
On the other hand,
Hereinafter, a second embodiment of a wireless power transmission system according to the present invention will be described with reference to
The only difference between this embodiment and the embodiment described above lies in the configuration of the magnetic body member 200. Thus, the description of this embodiment will be focused on the magnetic body member 200 and the other members will not be described all over again to avoid redundancies.
The magnetic body member 200 of this embodiment is divided into a plurality of parts 200a, 200b, 200c and 200d, between which there may be gaps 220. If those gaps 220 are left, the magnetic body member 200 does not cover the first inductor 107a entirely. That is to say, portions of the first inductor 107a are not covered with the magnetic body member 200. That is why the magnetic field could leak through those gaps 220 in such a situation. However, if the width of the gaps 220 is set to be much smaller than (e.g., a half or less of) the thickness of the magnetic body member 200, their influence is negligible. Each of those parts 200a, 200b, 200c and 200d covers the first inductor 107a from its inner edge 172 through its outer edge 174. More specifically, each of those parts 200a, 200b, 200c and 200d includes a first portion 201 that extends from the inner edge 172 of the first inductor 107a toward the center of the hole 110 and a second portion 202 that extends outward from the outer edge 174 of the first inductor 107a.
As can be seen, according to this embodiment, a portion of the first inductor 107a that is covered with the magnetic body member 200 reaches its outer edge 174 from its inner edge 172 as shown in
Hereinafter, a third embodiment of a wireless power transmission system according to the present invention will be described with reference to
In
Although the magnetic field could leak from that portion that is not covered with the magnetic body member 200, there would be no problem if everybody is prohibited from accessing that portion and surrounding areas.
The wireless power transmission system of any of the embodiments described above includes an overall flat magnetic body member 200. However, the magnetic body member 200 may also have unevenness or level differences on its surface or may be curved either entirely or only partially.
Optionally, the surface of the magnetic body member 200 may be coated with a protective film of a non-magnetic material. Also, a metal layer or a dielectric layer may be arranged on the upper or lower surface of the magnetic body member 200.
Hereinafter, a fourth embodiment of a wireless power transmission system according to the present invention will be described with reference to
In the arrangement shown in
Example 3, which is a variation of Example 1 that was modified in the following respects, was evaluated. Specifically, a ringlike additional magnetic body member with a height of 5 cm was arranged under the magnetic body member 200 so as to be further spaced apart from the outer edge 174 by 5 cm. When compared under the condition that an RF power of 1.5 kW was transmitted at a frequency of 120 kHz as in Example 1 described above, the leaking magnetic field suppression ratio as measured 25 cm over the first inductor 107a was 1.9 in Example 1 but was 2.1 in Example 3.
Hereinafter, a fifth embodiment of a wireless power transmission system according to the present invention will be described with reference to
In the arrangement shown in
Two ringlike additional magnetic body members 203 and 204 with a height of 5 cm were arranged under the magnetic body member 200 of Example 1 so as to be further spaced apart from the outer and inner edges 174 and 172 by 5 cm. When compared under the condition that an RF power of 1.5 kW was transmitted at a frequency of 120 kHz as in Example 1 described above, the leaking magnetic field suppression ratio as measured 25 cm over the first inductor 107a was 1.9 in Example 1 but was 2.4 in Example 4.
Hereinafter, a sixth embodiment of a wireless power transmission system according to the present invention will be described with reference to
In the arrangement shown in
Two ringlike additional magnetic body members with a height of 5 cm were arranged under the magnetic body member 200 of Example 1 so as to be located at a thickness of 5 cm from the outer and inner edges. The additional magnetic body members were provided not only over the upper surface of the first inductor 107a but also under its lower surface as well. Their thicknesses, widths and distances from the first inductor 107a are the same as the condition on the magnetic body member 200 of Example 1. When compared under the condition that an RF power of 1.5 kW was transmitted at a frequency of 120 kHz as in Example 1 described above, the leaking magnetic field suppression ratio as measured 25 cm over the first inductor 107a was 1.9 in Example 1 but was 2.9 in Example 5.
A power receiving device according to the present disclosure is for use in a wireless power transmission system of the present disclosure. The power receiving device includes whichever one of the first and second inductors that receives power. In one embodiment, the power receiving device according to the present disclosure may be incorporated in an electronic product such as an electric vehicle or a mobile device.
A wireless power transmission system and power transmitting device according to the present disclosure can transmit electric power to a relatively big device safely, and therefore, can be used effectively to supply electric power to a big moving machine such as an electric vehicle. In addition, since the system and device of the present disclosure can ensure the safety of a human user even when he or she may come rather close to it, the system and device of the present disclosure can also be used effectively as a cradle for supplying power to an audiovisual appliance.
While the present invention has been described with respect to preferred embodiments thereof, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically described above. Accordingly, it is intended by the appended claims to cover all modifications of the invention that fall within the true spirit and scope of the invention.
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