There are provided an optical waveguide including cores arranged in a lattice form in which intersection loss is further reduced where, at each intersection of the cores including first and second cores extending in two intersecting directions, the first core is separated by the second core and a gap is formed between the second core and each of the end portions of the first core, and a position sensor using the same. The position sensor includes an optical waveguide including cores arranged in a lattice form. At each intersection of the cores including first and second cores extending in two intersecting directions, the first core is separated by the second core, and a gap is formed between the second core and each of the end portions of the first core. The width of the end portions of the first core is greater than the width of the second core.
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1. An optical waveguide in a sheet form, comprising:
a plurality of linear cores arranged in a lattice form; and
two cladding layers each in a sheet form, the two cladding layers holding the cores arranged in the lattice form therebetween,
wherein the cores include first and second cores extending in two respective directions and intersecting at each intersection in the lattice form,
wherein ends of the first core that intersect the second core are separated from each other with gaps between the ends of the first core and the second core, and
wherein the ends of the first core have a width that is larger than a width of the second core.
2. A position sensor, comprising:
an optical waveguide in a sheet form including a plurality of linear cores arranged in a lattice form, and two cladding layers each in a sheet form, the two cladding layers holding the cores arranged in the lattice form therebetween;
a light-emitting element connected to a first end surface of the cores; and
a light-receiving element connected to a second end surface of the cores,
wherein the cores include first and second cores extending in two respective directions and intersecting at each intersection in the lattice form,
wherein ends of the first core that intersect the second core are separated from each other with gaps between the ends of the first core and the second core,
wherein the ends of the first core have a width that is larger than a width of the second core,
wherein light emitted from the light-emitting element passes through the cores of the optical waveguide and is received by the light-receiving element,
wherein a surface part of the position sensor corresponding to part of the cores arranged in the lattice form serves as an input region, and
wherein a pressed position in the input region is specified, based on the amount of light propagating in the cores which is changed by the pressing.
3. The position sensor according to
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The present invention relates to an optical waveguide, and a position sensor using the same for optically sensing a pressed position.
The present applicant has already proposed a position sensor for optically sensing a pressed position (see PTL 1, for example). This position sensor includes: an optical waveguide in a sheet form including two cladding layers each in a sheet form, and a plurality of linear cores arranged in a lattice form and serving as an optical path, the cores being held between the two cladding layers; a light-emitting element for propagating light through the cores arranged in the lattice form; and a light-receiving element for receiving the propagated light. When part of the surface of the position sensor itself corresponding to the cores arranged in the lattice form is pressed with a pen tip and the like, some of the cores corresponding to the pressed part are deformed. Thus, the level of light coming from the cores corresponding to the pressed part and detected by the light-receiving element is decreased, so that the pressed position is sensed. Each intersection of the cores arranged in the lattice form is a continuous intersection where cores 12 are continuous, as shown in
In an optical waveguide having intersecting cores, it has been proposed to reduce intersection losses (light propagation losses at intersections) by providing an intersection in the form of a discontinuous intersection, as shown in
When the discontinuous intersection is used for the intersection of the cores 12 arranged in the lattice form in the aforementioned position sensor, the intersection loss is 0 (zero) in the separating second core, but the intersection loss is increased in the separated first core. It is hence desirable to further reduce the intersection loss in the separated first core, thereby further reducing the sum of the intersection losses in the two intersecting directions.
In view of the foregoing, it is therefore an object of the present invention to provide an optical waveguide including cores arranged in a lattice form in which intersection loss is further reduced in the case where, at each intersection of the cores including first and second cores extending in two intersecting directions, the first core is separated by the second core and a gap is formed between the separating second core and each of the separated end portions of the separated first core, and a position sensor using the same.
To accomplish the aforementioned object, a first aspect of the present invention is intended for an optical waveguide in a sheet form comprising: a plurality of linear cores arranged in a lattice form; and two cladding layers each in a sheet form, the two cladding layers holding the cores arranged in the lattice form therebetween, the cores including first and second cores extending in two respective directions and intersecting at each intersection in the lattice form, the first core being separated by the second core, there being a gap formed between the separating second core and each separated end portion of the separated first core, the separated end portions of the separated first core having a width greater than the width of the separating second core.
A second aspect of the present invention is intended for a position sensor comprising: an optical waveguide in a sheet form including a plurality of linear cores arranged in a lattice form, and two cladding layers each in a sheet form, the two cladding layers holding the cores arranged in the lattice form therebetween; a light-emitting element connected to a first end surface of the cores; and a light-receiving element connected to a second end surface of the cores, the cores including first and second cores extending in two respective directions and intersecting at each intersection in the lattice form, the first core being separated by the second core, there being a gap formed between the separating second core and each separated end portion of the separated first core, the separated end portions of the separated first core having a width greater than the width of the separating second core, wherein light emitted from the light-emitting element passes through the cores of the optical waveguide and is received by the light-receiving element, wherein a surface part of the position sensor corresponding to part of the cores arranged in the lattice form serves as an input region, and wherein a pressed position in the input region is specified, based on the amount of light propagating in the cores which is changed by the pressing.
With attention given to the width of the intersecting cores, the present inventors have made studies to further reduce the intersection loss in the case where, at each intersection of the cores arranged in the lattice form and including first and second cores extending in two intersecting directions, the first core is separated by the second core and a gap is are formed between the separating second core and each of the separated end portions of the separated first core. As a result, the present inventors have found out that the intersection loss in the cores arranged in the lattice form is further reduced by making the width of the separated first core greater than the width of the separating second core, although the cores extending in the two intersecting directions in the related art have the same width. Hence, the present inventors have attained the present invention.
In general, light is propagated in a core while being reflected from an inner wall such as a side wall of the core. Thus, the number of times that light is reflected from the side wall of the core (the number of times that light impinges upon the side wall) decreases with the increase in the width of the core. Thus, when the width of the separated first core is large, the probability that light reaches separated locations (discontinuous intersecting locations) is decreased, and the probability that light leaks sideways from the separated locations is decreased. From this, the intersection loss in the separated first core is reduced by increasing the width of the separated first core.
In general, when a core is separated, the probability that light propagating in the core leaks from a separated location to the outside decreases with the decrease in the distance of separation. Thus, when the width of the separated first core is made greater than the width of the separating second core as in the present invention, the width of the separating second core becomes relatively narrow. Thus, the distance of separation is shortened in the separated first core. This decreases the probability that light leaks from the separated location to the outside to reduce the intersection loss. In the separating second core, the intersection loss is 0 (zero) because the separating second core is a straight core having no separated locations and no continuous intersections.
The optical waveguide according to the present invention includes the cores arranged in the lattice form. At each intersection of the cores extending in the two intersecting directions, the first core is separated by the second core, and the gap is formed between the separating second core and each of the separated end portions of the separated first core. The width of the separated first core is greater than the width of the separating second core. Thus, in the separated first core, the number of times that light is reflected from the side wall thereof (the number of times that light impinges upon the side wall) is decreased, and the distance of separation is decreased. This decreases the probability that light leaks from the separated location to reduce the intersection loss. In the separating second core, the intersection loss is 0 (zero) because the separating second core is the straight core having no separated locations and no continuous intersections. Based on these facts, when the intersection losses in the cores extending in the two intersecting directions are summed up, the intersection loss in the cores arranged in the lattice form is further reduced in the optical waveguide according to the present invention.
The position sensor according to the present invention, which includes the optical waveguide of the present invention, is reduced in intersection loss in the cores arranged in the lattice form to increase the sensitivity for sensing of the pressed position.
In particular, when the width of the separated end portions of the separated first core is not greater than 50 times the width of the separating second core, the widths of the cores have more appropriate values for the position sensor.
Next, an embodiment according to the present invention will now be described in detail with reference to the drawings.
The aforementioned optical waveguide W is one embodiment of the optical waveguide of the present invention. As shown in plan view in
As described above, the width (X) of the separated first core 2a is greater than the width (Y) of the separating second core 2b [1<(X/Y)] at the discontinuous intersection where the intersecting first core 2a is separated by the second core 2b and where the gap G is formed between the separating second core 2b and each of the separated end portions of the separated first core 2a. This further reduces the intersection loss in the cores 2 arranged in the lattice form.
In general, light is propagated in a core 2 while being reflected from an inner wall such as a side wall of the core 2. Thus, the number of times that light is reflected from the side wall of the core 2 (the number of times that light impinges upon the side wall) decreases with the increase in the width of the core 2. A comparison is made between
In general, when a core 2 is separated, the probability that light propagating in the core 2 leaks from a separated location to the outside decreases with the decrease in the distance of separation. A comparison is made between
In the separating second core 2b, the intersection loss is 0 (zero) because the second core 2b is a straight core 2 having no separated locations and no continuous intersections. Based on these facts, when the intersection losses in the cores 2a and 2b extending in the two intersecting directions among the cores 2 arranged in the lattice form having the aforementioned feature are summed up, the intersection loss in the cores 2 arranged in the lattice form is very low as mentioned above.
In this embodiment, as shown in sectional view in
In the aforementioned position sensor employing the optical waveguide W in the sheet form, a surface part of the over cladding layer 3 corresponding to part of the cores 2 arranged in the lattice form serves as an input region. The input of a character and the like to the position sensor is performed by writing the character and the like into the input region with an input element such as a pen either directly or through a resin film, paper and the like. At this time, the input region is pressed with the tip of the pen and the like, so that some of the cores 2 corresponding to the pressed part are deformed. The deformation decreases the amount of light propagating in these cores 2. Thus, the level of light detected by the light-receiving element 5 is decreased in the cores 2 corresponding to the pressed part. In this manner, the position sensor senses the pressed position.
Further, the intersection loss in the cores 2 arranged in the lattice form is very low in the position sensor. Accordingly, the level of light detected by the light-receiving element 5 is decreased little in the cores 2 corresponding to parts other than the pressed part. This achieves a large difference in the level of light detected by the light-receiving element 5 between the pressed part and parts other than the pressed part to allow the definite sensing of the pressed position with the tip of the pen and the like. Also, even when the amount of decrease in the level of detected light due to the pressing is small because of a low writing pressure and the like during the input operation, the difference from the level of detected light in parts other than the pressed part appears definitely, so that the pressed position is sensed with reliability. In this manner, the position sensor is high in sensitivity for sensing of the pressed position.
In the position sensor, it is in particular necessary that part of the cores 2 for connection to the light-receiving element 5 are formed to have a reduced width in accordance with the dimensions of the light-receiving element 5 so as to be connectable to the light-receiving element 5. In such a case, width reduction loss (light propagation loss due to the reduction in core width) occurs. The higher the degree of reduction in core width is, the higher the width reduction loss is. As mentioned above, the width (X) of the separated first core 2a is greater than the width (Y) of the separating second core 2b [1<(X/Y)] for the purpose of making the intersection loss low. When the width (X) of the separated first core 2a is large, the intersection loss is low, but the width reduction loss is high. In the position sensor, it is preferable that the width (X) of the separated first core 2a is not greater than 50 times the width (Y) of the separating second core 2b [1<(X/Y)<50] from the viewpoint of minimizing the intersection loss while preventing the width reduction loss from being very high.
It is preferable that the cores 2 have an elasticity modulus higher than the elasticity moduli of the under cladding layer 1 and the over cladding layer 3. The reason for this is as follows. If the elasticity modulus of the cores 2 is lower than the elasticity moduli of the under cladding layer 1 and the over cladding layer 3, the surroundings of the cores 2 are hard, so that part of the optical waveguide W having an area significantly wider than the area of the pen tip and the like pressing part of the input region of the over cladding layer 3 is depressed. As a result, it tends to be difficult to precisely sense the pressed position. For this reason, it is preferable that the elasticity moduli are as follows: the cores 2 have an elasticity modulus in the range of 1 GPa to 10 GPa; the over cladding layer 3 has an elasticity modulus in the range of 0.1 GPa to less than 10 GPa; and the under cladding layer 1 has an elasticity modulus in the range of 0.1 MPa to 1 GPa, for example. In this case, the cores 2 are not crushed (the cross-sectional area of the cores 2 is not decreased) with a small pressing force because of the high elasticity modulus of the cores 2. However, the optical waveguide W is depressed by the pressing, so that light leakage (scattering) occurs from the bent part of the cores 2 corresponding to the depressed part. Thus, the level of light detected by the light-receiving element 5 (with reference to
Examples of materials for the formation of the under cladding layer 1, the cores 2, and the over cladding layer 3 include photosensitive resins and thermosetting resins. The optical waveguide W may be produced by a manufacturing method depending on the materials. The cores 2 have a refractive index higher than the refractive indices of the under cladding layer 1 and the over cladding layer 3. The adjustment of the elasticity moduli and the refractive indices may be made, for example, by adjusting the selection of the types of the materials for the formation of the cores 2, the under cladding layer 1 and the over cladding layer 3, and the composition ratio thereof. A rubber sheet may be used as the under cladding layer 1, and the cores 2 may be formed in a lattice form on the rubber sheet.
Although the cores 2a and 2b extending in the two intersecting directions have the constant widths (X and Y) in the aforementioned embodiment, the separated first core 2a need not have the constant width, as shown in
The optical waveguide W has a cross-sectional structure shown in
Further, although each of the intersections of the cores 2 arranged in the lattice form is the aforementioned discontinuous intersection shown in
Next, inventive examples of the present invention will be described in conjunction with comparative examples. It should be noted that the present invention is not limited to the inventive examples.
[Material for Formation of Under Cladding Layer and Over Cladding Layer]
Component a: 75 parts by weight of an epoxy resin (YL7410 available from Mitsubishi Chemical Corporation).
Component b: 25 parts by weight of an epoxy resin (JER1007 available from Mitsubishi Chemical Corporation).
Component c: 2 parts by weight of a photo-acid generator (CPI101A available from San-Apro Ltd.).
A material for the formation of an under cladding layer and an over cladding layer was prepared by mixing these components a to c together.
[Material for Formation of Cores]
Component d: 75 parts by weight of an epoxy resin (EHPE3150 available from Daicel Corporation).
Component e: 25 parts by weight of an epoxy resin (KI-3000-4 available from Tohto Kasei Co., Ltd.).
Component f: 1 part by weight of a photo-acid generator (SP170 available from ADEKA Corporation).
Component g: 50 parts by weight of ethyl lactate (a solvent available from Wako Pure Chemical Industries, Ltd.).
A material for the formation of cores was prepared by mixing these components d to g together.
[Production of Optical Waveguide]
First, the over cladding layer was formed on a surface of a base material made of glass by a spin coating method with the use of the aforementioned material for the formation of the over cladding layer. The over cladding layer had a thickness of 25 μm. The over cladding layer had an elasticity modulus of 3 MPa. A viscoelasticity measuring device (RSA3 available from TA instruments Japan Inc.) was used for the measurement of the elasticity modulus.
Next, the cores arranged in a lattice form were formed on a surface of the over cladding layer by a photolithographic method with the use of the aforementioned material for the formation of the cores. Each intersection of the cores arranged in the lattice form in Inventive Examples 1 to 8 and Comparative Examples 1 and 2 was a discontinuous intersection (with reference to
Next, the under cladding layer was formed on the upper surface of the over cladding layer by a spin coating method with the use of the aforementioned material for the formation of the under cladding layer so as to cover the cores. The under cladding layer had a thickness of 300 μm. The under cladding layer had an elasticity modulus of 3 MPa.
Then, the over cladding layer was stripped from the base material made of glass. Next, the under cladding layer was bonded to a surface of an aluminum plate with an adhesive agent. In this manner, an optical waveguide in each of Inventive and Comparative Examples was produced on the surface of the aluminum plate, with the adhesive agent therebetween.
[Calculation of Intersection Loss]
Light (wavelength of 850 nm) emitted from a vertical-cavity surface-emitting laser (OP250 available from Miki Inc.) was passed through the cores arranged in the lattice form. An optical multi power meter (Q8221 available from Advantest Corporation) received the light to measure the intensity (B) of the received light. The intensity (B) of the received light was measured for each of the horizontal and vertical cores. Likewise, light emitted from the VCSEL was passed through straight cores. The optical multi power meter received the light to measure the intensity (C) of the received light. The intensity (A) of light emitted from the VCSEL was measured using the optical multi power meter. Then, the intersection loss (D) was calculated using Equation (1) below. The sum of the horizontal intersection loss and the vertical intersection loss was calculated. These results were listed in TABLE 1 below.
[MATH. 1]
D=−10 log10(B/A)+10 log10(C/A) (1)
TABLE 1
Inventive
Comparative
Examples
Examples
1
2
3
4
5
6
7
8
1
2
3
Gap: d (μm)
10
20
50
10
0
Core
X
50
100
200
250
300
500
10
25
100
width
(μm)
Y
25
10
25
100
(μm)
Ratio: X/Y
2
4
10
20
25
30
50
0.4
1
Intersection
Hor.
38.5
30.8
22.4
40.3
10.5
9.0
9.0
8.5
118.3
79.1
35.0
loss
Vert.
0
49.5
(dB)
Sum
38.5
30.8
22.4
40.3
10.5
9.0
9.0
8.5
118.3
79.1
84.5
It is found from the results listed in TABLE 1 above that the greater the ratio (X/Y) between the width (X) of the separated horizontal core and the width (Y) of the separating vertical core is, the lower the intersection loss tends to become, as a result of the comparisons among Inventive Examples 1, 2, and 5 to 8 and Comparative Examples 1 and 2 which have the same gaps (d) of 10 μm. In particular, it is found that the intersection loss is further lower in Inventive Examples 1 to 8 in which the ratio (X/Y) is greater than 1. It is also found that the intersection loss is high in Comparative Example 3 including the continuous intersections.
Results similar to those of Inventive Examples were obtained when some of the intersections in the lattice form were the continuous intersections in Inventive Examples.
Although specific forms in the present invention have been described in the aforementioned examples, the aforementioned examples should be considered as merely illustrative and not restrictive. It is contemplated that various modifications evident to those skilled in the art could be made without departing from the scope of the present invention.
The optical waveguide and the position sensor using the same according to the present invention are applicable to further reduction in intersection loss in the cores arranged in the lattice form.
Shibata, Naoki, Shimizu, Yusuke, Yoshioka, Ryoma
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