A system for driving one or more electrical currents includes a current driver operable to cause current to flow to the one or more driven electrical elements, a sensor module for sensing a current at the input of the current driver, a compensation module for compensating an input control signal based on the sensed current at the input of the current driver and an optocoupling module having a grounded side connected to an earth ground and a floating side connected to a floating ground. The grounded side receives the compensated control signal and the floating side outputs a floating control signal corresponding to the compensated control signal. An amplification module connected to the floating ground is operable for amplifying the floating control signal outputted from the optocoupling module. The amplified floating control signal further controls the current driver to cause the flow of current to the driven electrical elements.
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16. A current driving system, the system comprising:
a plurality of light emitting diodes connected in parallel;
a current driver operable to cause current to flow to the plurality of light-emitting diodes;
a sensor module for sensing a current at the input of the current driver;
a compensation module for compensating an input control signal based on the sensed current at the input of the current driver;
an optocoupling module having a grounded side connected to an earth ground and a floating side connected to a floating ground, the grounded side receiving the compensated control signal and the floating side outputting a floating control signal corresponding to the compensated control signal, the floating control signal further controlling the current driver to cause the flow of current to the plurality of light-emitting diodes.
1. A system for driving one or more electrical elements, the system comprising:
a current driver operable to cause current to flow to the one or more driven electrical elements;
a sensor module for sensing a current at the input of the current driver;
a compensation module for compensating an input control signal based on the sensed current at the input of the current driver;
an optocoupling module having a grounded side connected to an earth ground and a floating side connected to a floating ground, the grounded side receiving the compensated control signal and the floating side outputting a floating control signal corresponding to the compensated control signal;
an amplification module connected to the floating ground and operable for amplifying the floating control signal outputted from the optocoupling module, the amplified floating control signal further controlling the current driver to cause the flow of current to the driven electrical elements.
2. The system of
a voltage converter having an output side connected to the floating ground operable for supplying power to the amplification module within the floating subsystem.
3. The system of
4. The system of
wherein each of the sensor module and the compensation module are connected to the earth ground.
5. The system of
6. The system of
7. The system of
8. The system of
9. The system of
10. The system of
11. The system of
12. The system of
15. The system of
a voltage converter having an output side connected to the floating ground operable for supplying power to the amplification module within the floating subsystem;
a voltage to current to voltage converter operable for converting the input control signal to a current control signal back to a voltage control signal, the compensation module receiving the converted voltage control signal;
a temperature-sensitive DC voltage biasing module operable for DC biasing a voltage supply of the amplification module; and
wherein the floating ground corresponds to the voltage at the anode of the one or more driven electrical elements;
wherein the sensor module and the compensation module are located within a grounded subsystem of the system;
wherein each of the sensor module and the compensation module are connected to the earth ground;
wherein the optocoupling module electrically decouples the grounded subsystem from the floating subsystem and preserves the bandwidth of a compensation loop between the current driver being in the floating subsystem and the compensation module being in the grounded subsystem;
wherein the one or driven electrical elements are operated from the voltage difference between the floating ground and the earth ground; and
wherein the driven electrical elements are a plurality of light emitting diodes.
17. The system of
18. The system of
wherein the floating ground corresponds to the voltage at an anode of the plurality of light-emitting diodes; and
wherein each of the sensor module and the compensation module are connected to the earth ground.
19. The system of
20. The system of
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The present application claims priority from U.S. provisional patent application No. 62/393,207, filed Sep. 12, 2016 and entitled “HIGH FREQUENCY CURRENT DRIVER SYSTEM”, the disclosure of which is hereby incorporated by reference in its entirety.
The technical field generally relates to a current driver system and more particularly to a system that may be used to drive light emitting devices at a high frequency and high intensity while preserving a nearly ideal rectangular optical output shape, such as within a stroboscopic lighting apparatus.
Various applications require electrical elements to be driven at high voltage and/or high current. Such elements may further need to be driven at a high frequency. One such application is a stroboscopic lighting apparatus, in which light emitting devices must be driven at high frequency and high intensity. The apparatus has various applications, including use for visual inspection during manufacturing.
Such applications require high performance and high precision.
According to one aspect of the present invention, there is provided a system for driving one or more electrical elements. The system includes a current driver operable to cause current to flow to the one or more driven electrical elements, a sensor module for sensing a current at the input of the current driver, a compensation module for compensating an input control signal based on the sensed current at the input of the current driver, an optocoupling module having a grounded side connected to an earth ground and a floating side connected to a floating ground, the grounded side receiving the compensated control signal and the floating side outputting a floating control signal corresponding to the compensated control signal, and an amplification module connected to the floating ground and operable for amplifying the floating control signal outputted from the optocoupling module, the amplified floating control signal further controlling the current driver to cause the flow of current to the driven electrical elements.
For a better understanding of the embodiments described herein and to show more clearly how they may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings which show at least one exemplary embodiment, and in which:
In the following description, the same numerical references refer to similar elements. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures or described in the present description are embodiments only, given solely for exemplification purposes.
Portions of various elements and modules described herein may be implemented using discrete electrical components, integrated circuits, or a combination thereof. Some elements and modules are described by their operation and/or function and may be provided in a prepackaged form, such as prepackaged IC components.
The term “connected” or “connecting” as used herein can have an electrical connotation. The term connected or connecting can indicate that two elements or devices are directly connected to one another or connected one another through one or more intermediate elements or devices via an electrical element or electrical signal.
Referring now to
The grounded subsystem 108 is formed of elements and/or components that are connected to a chassis ground or an earth ground 118, which is generally 0V, referred herein after as “earth ground”. It will be understood that one or more elements, such as capacitors/resistors may be connected on the path to earth ground to reduce parasitics.
Elements of the grounded subsystem 108 are powered by a low-voltage power supply 124 that is also connected to the earth ground 118. For example, the low-voltage power supply 124 has an output voltage of about equal to or less than 24 V. In some examples, the output voltage of the low-voltage power supply may be about equal to or less than 5V.
The floating subsystem 116 is formed of elements and/or components that are each connected on their low voltage side to reference voltage, which is hereinafter referred to as a floating ground 128. The floating ground 128 is defined by the voltage at the anode of electrical elements driven by the current driver system 100, as further defined herein.
When the electrical elements are driven by current, the floating ground 128 may correspond to the voltage difference required to drive the electrical elements. For example, where the driven electrical elements are light emitting diodes (LEDs), the floating ground 128 may have a voltage value required to drive the LEDs (ex: about 5V or less for low-voltage LEDs, greater than 36V for high-voltage LEDs).
A DC-DC voltage converter 132 has an output side connected to the floating ground 128 and acts as a power supply for elements and/or components of the floating subsystem 116. A voltage regulator may be further connected to the output of the DC-DC voltage converter 132.
The current driver system 100 includes a current driver module 140 within its high-voltage floating subsystem 116. The current driver module 140 is operable to cause current to flow from an input 142 of the module 140 to an output 144 of the module 140 to drive one or more driven elements connected to the output 144. An input of the current driver module 140 is connected to a high voltage power supply 148 from which the current driver module 140 is operable to draw current. In one example, the high voltage power supply 148 may have a maximum output voltage of about 100V. However, higher voltages may be supplied to the current driver system 100 (which may require a sensor module 172 capable of sustaining higher voltages, such as using an AMC1301 from Texas Instruments™). The high voltage power supply 148 may be a DC voltage source.
According to various example embodiments, the elements being driven are light emitting devices, such as light emitting diodes (LEDs).
Referring now to
It will be understood that while the example illustrated in
In yet other alternative embodiment, NMOS transistors may be used for the first transistor 150 and/or the second transistor 154, which can provide for wider current capability and better temperature characteristics.
The flow of current through the driver current module 140 is controlled as a function of an input control signal 164. The input control signal 164 may be provided by an external system that operates in conjunction with the current driver system 100. The input control signal 164 may be a pulsed signal that includes a plurality of pulses so as to cause the flow of current through the driver current module 140 to have a corresponding series of pulses (ex: same frequency). The input control signal 164 may be a digital voltage signal.
Referring back to
Referring now to
The output current of the current sensing submodule 172 is converted to voltage using a programmable resistor 188 so as to output a sensed current signal 192. The programmable resistor 188 may further be used to select a maximum output current of the current driving system 100. This represents a first user-controllable setting of the current driver system 100. Resistor 188 maps the current outputted from the current sensing submodule 184 into a voltage value that is a function of the resistance of the programmable resistor 188. The overall negative feedback closed loop behavior of system 100 will make voltage 192 track the voltage reference 200 at the input of the compensation module 196. Various modules of the system 100 are appropriately configured so as to avoid oversaturation.
Referring back to
Continuing with
Referring now to
Continuing with
The current source 216 is used to limit parasitic effects of the variable resistor 220. In an alternative embodiment, another current source having a current mirror may be used.
In yet another alternative embodiment, a digital resistor having lower parasitic may be used and incorporated directly into the feedback of the operational amplifier 228.
Referring now to
The compensation module 196 further includes a non-ideal integrator 236 that includes a first capacitor 244 in series with a resistor 248. The capacitor operates to provide compensating circuit current slope through under-damped, damped and over-damped regions. A transistor 250 may be connected to the input control signal 164. Where the input control signal 164 is a pulsed signal, the transistor 250 resets the integrator 236 when each pulse is over.
The compensation module 196 may further include a second capacitor 252 connected in between the error amplifier 232 and the non-ideal integrator 236. The two capacitors 244 and 252 also compensate any response caused by additional layout parasitic effects.
According to one alternative embodiment, an NMOS transistor may be used instead of the illustrated NPN transistor 250.
A higher bandwidth op-amp may be used instead of the LT1802 op-amp illustrated in
Referring back to
Referring now to
It was observed that the analog optocoupler 280 introduces a delay into the optocoupling module 264. To compensate for this delay, delay elements in the form of feedback capacitors 284 and 288 are connected on the input side of the optocoupler 280. Capacitors 244 and 252 of the compensation module 196 also contribute to compensating for delays introduced in the analog optocoupler 280.
On the output side of the analog optocoupler 280, an operational amplifier with feedback resistor 292 transforms the current outputted from the output diode of the optocoupler 280 to an output voltage signal corresponding to the floating voltage control signal 206. The feedback resistor may be altered to adjust the gain provided. The positive input of the operational amplifier is connected to a second voltage supply (Vmid2) which is used to DC bias the output diode of the analog optocoupler 280.
Referring back to
Referring now to
Referring back to
Referring now to
Referring back to
According to one example embodiment, the current driver system 100 is used for driving one or more LEDs 156. As illustrated in
As illustrated, a plurality of LEDs 156 are connected in parallel from the output 144 of the current driver module 140. Low-resistance flame-proof resistors are connected at the output 144 to compensate for any non-idealities between the LEDs. Furthermore, the LEDs may be chosen from the same bin number so as to have similar characteristics.
In one example application, the current driver system 100 and the LEDs 156 are implemented within a stroboscopic lighting apparatus, which may be use for inspection, such as using machine vision. The current driver module 140 is controlled by a high-frequency pulsed control signal 164 so as to drive the LEDs 156 to strobe at the high frequency. By driving the LEDs 156 in parallel, a larger number of LEDs 156 may be used within the stroboscopic lighting apparatus. Moreover a larger number of LEDs 156 may be driven per current driver system 100. Use of larger number of LEDS 156 allows for more optical output power from the stroboscopic lighting apparatus while requiring a fewer number of current driver systems 100. For example, the LEDs may be driven with a pulsed signal having a frequency of up to 50 kHz while maintaining performance of the current driver system 100.
In another example application, the current driver system 100 and the LEDs 156 are used in a camera apparatus. The camera apparatus may be used for emitting light for a short duration corresponding to capture of an image. Accordingly, the current driver module 140 is controlled by a shorter duration pulse.
In one example implementation, each current driver system 100 is operable to drive six LEDs in parallel for a total current of approximately 40 Amps at approximately 70 Volts for a maximum duration of about 100 μs. The duration of the pulse can be varied by varying the input duration control signal 164. However, it will be understood that other LEDs may be used. UV LED curing may also be beneficial. The circuitry of the current driver system 100 may be optimized for cost and performance. The circuitry may also be optimized for PCB printing. In one implementation, a two-layer stack up is used in which the layout was chosen to minimize coupling between traces and to minimize coupling between high voltage signals and low voltage signals. However, it will be understood that other number of stacks may be used.
Various example embodiments described herein provide high voltage side switching from the current driver module 140. That is, the current is regulated at the output of external DC source that drives the elements being driven (ex: LEDs). It was observed that this compensates any parasitic on the return path of multiple parallel loads (ex: layout, inductance from wiring). As described, the use of the optocoupler within the optocoupling module 264 decouples the grounded subsystem 108 from the floating subsystem 116 while also preserving the high bandwidth of the compensation loop between both sides. In some examples, the current driving system is non-linear over the full current controlled range.
It was further observed that the current driver system 100 generates an output signal 144 having a high rise time for driving electrical elements. The rise time may be controlled by the DC voltage biasing module 320. Where the input control signal 164 is a rectangular pulse signal, the optical output from LEDs being driven also has a highly rectangular waveform. This is the case for both smaller and larger LEDs as well as low-voltage (ex: 5V or less) LEDs up to high-voltage (ex: 36V or more) LEDs. Furthermore, the current driver system 100 is operable to drive LEDs with a pulsed control signal without being affected by the higher capacitance of larger LEDs.
While the above description provides examples of the embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. Accordingly, what has been described above has been intended to be illustrative and non-limiting and it will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto.
Gal, George, Gal, Alex, Gal, Mircea
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