A method of repairing a tilt wall construction includes affixing a fixture at a bottom of the wall, installing a piling into the earth directly below the fixture, forming a support member having a link corresponding to a distance between the fixture and a head the piling, and affixing the support member to the fixture and to the head such that the piling supports the wall. The fixture is an angle member that is anchored to the wall. A plate is affixed onto a top surface of the head of the piling. The support member can include a pair of steel pipes that are welded at one end to the plate and an opposite end welded to the angle member.
|
1. A method of repairing a tilt wall construction, the tilt wall construction having at least one wall supported by a pier in the earth, the method comprising:
affixing a fixture at a bottom of the wall;
installing a piling into the earth directly below said fixture, said piling having a head at an upper end thereof, the step of installing a piling comprising:
driving a plurality of pile segments one upon another into the earth for a desired distance directly below said fixture; and
affixing said head onto a top of said plurality of pile segments;
forming a support member having a length corresponding to a distance between said fixture and said head of said piling; and
affixing said support member to said fixture and to said head such that said piling supports the wall.
9. A method of repairing a tilt wall construction, the tilt wall construction having a first wall and a second wall supported by a pier in the earth, the method comprising: excavating the earth in a first area below the first wall in a location away from the pier; excavating the earth in a second area below the second wall in a location away from the pier; affixing a first fixture at a bottom of the first wall at the first area; affixing a second fixture at a bottom of the second wall at the second area; installing a first plurality of pile segments into the earth directly below said first fixture, said first plurality of pile segments having a head at an upper end thereof; installing a second plurality of pile segments into the earth directly below said second fixture, said second plurality of pile segments having a head at an upper end thereof; forming a first support member having a length corresponding to a distance between said first fixture and said head of said first plurality of pile segments; forming a second support member having a link corresponding to a distance between said second fixture and said head of said second plurality of pile segments; affixing said first support member to said first fixture and to said head of said first plurality of pile segments such that said first plurality of pile segments supports the first wall; and affixing said second support member to said second fixture and to said head of said second plurality of pile segments such that second first plurality of pile segments supports the second wall.
2. The method of
anchoring said angle member to the wall such that one surface of the angle member overlies a portion of a side of the wall adjacent the bottom of the wall and such that another surface of the angle member underlies a portion of the bottom of the wall.
3. The method of
affixing a plate onto a top surface of said head said piling.
4. The method of
5. The method of
welding one end of said support member to a surface of said plate; and
welding an opposite end of said support member to said another surface of said angle member.
6. The method of
securing a bottom of said first and second pipes to a surface of said plate; and
securing a top end of said first and second pipes to said another surface of said angle member.
7. The method of
extending a cable through said plurality of pile segments and through said head;
positioning a plate over said cable such that said plate resides on a top surface of said head; and
locking said plate onto said top surface of said head by attaching a lock member onto said cable such that said plate is sandwiched between said lock member and said top surface of said head.
8. The method of
positioning at least one shim between a top of the pier and a bottom of the wall.
10. The method of
anchoring said angle member to the wall such that one surface of the angle member overlies a portion of a side of the wall adjacent the bottom of the wall and such that another surface of the angle member underlies a portion of the bottom of the wall.
11. The method of
affixing a first plate onto a top surface of said head of said first plurality of pile segments; and
affixing a second plate onto a top surface of said head said second plurality of pile segments.
12. The method of
welding one end of said first support member to a surface of the plate; and
welding an opposite end of said first support member to said another surface of the angle member.
|
Not applicable.
Not applicable.
Not applicable.
Not applicable.
The present invention relates generally to tilt wall construction. More particularly, the present invention relates to methods and apparatus for repairing the tilt wall construction so as to support the tilt wall construction in a proper orientation relative to the earth. Additionally, the present invention relates to methods and apparatus for maintaining the proper support and alignment of walls used in the tilt wall construction.
In the construction of a concrete building with tilt-up panels, a concrete peripheral foundation and a concrete floor slab are poured. After the forms for the foundation and floor slab are removed, the forms for a series of wall panels are placed on the concrete floor slab. The concrete wall panels are poured directly on the floor slab with a parting agent therebetween. The cured concrete wall panels are then successively tilted to an upright or vertical position and seated on the concrete foundation, usually with continuous grout and plastic shims therebetween to support each wall panel in a precise vertical position. The weight of the concrete wall panels and the roof supported by the wall panels is normally sufficient to maintain the wall panels in their erected vertical positions on the foundation, especially after earth is back filled to cover the foundation and lower edge portions of the wall panels.
In conventional tilt wall construction, concrete piers are formed in the areas adjacent the junctions of adjacent walls. These piers serve to support the weight of the tilt walls once the tilt walls are in their vertical position. Unfortunately, over time, under a variety of circumstances, these piers can fail. In certain circumstances, the piers will sink into a loosely compacted or soft earth formation. In other circumstances, the material of the piers can start to deteriorate so as to weaken the pier and to impair the integrity of the pier.
Once a pier begins to fail, the adjacent walls will move out of alignment. Typically, the edges of such walls will tend to sink as the pier sinks. In other circumstances, the walls can become deflected because of the orientation of the pier. Whenever there is a failure of a pier, a significant repair operation is necessary. In the repair operation, the pier needs to be repoured into a proper configuration. In other circumstances, the failing pier will need to be bolstered in one manner or another. This typically would require the removal of the wall sections during these repair activities. As will be appreciated, this is a very expensive and time-consuming procedure. As such, a need has developed so as to be able to properly repair such tilt wall construction in a convenient, efficient and safe manner.
In prior art techniques of tilt wall construction, the walls are merely supported by the pier. The walls are not directly tied to any other subsurface structure. All of the weight of the wall must be supported by the trusses in the roof of the building so as to maintain the proper vertical orientation. It has been found that, over time, as the walls tend to deflect because of a failing pier, the strength of the connection between the wall and the trusses of the roof of the building are insufficient so as to maintain the tilt wall in a proper position. Whenever these circumstances occur, a very dangerous situation materializes.
Whenever there is a weak connection between the trusses of the roof and the tilt wall, it becomes possible for the wall to fall. Under certain circumstances, the ramming of a wall with a forklift can be sufficient so as to dislodge the wall from its desired position. This not only destroys the integrity of the wall system but also destroys the integrity the trusses associated with the roof structure. As such, the repair of the tilt wall by modifying the roof structure has been found to be ineffective in curing the problems associated with a deteriorating pier condition.
In the past, various patents have issued relating to such tilt wall construction and for the support of walls. For example, U.S. Pat. No. 4,872,634, issued on Oct. 10, 1989 to Gillaspy et al., describes a bracing for tilt-up wall panel. The wall brace includes an elongated main brace that has a mounting bracket at one end for securing to a wall panel and a mounting bracket at the other end for securing to a floor. The wall brace further includes two lateral bracing legs each pivotably coupled at one end to the center of the main brace and each having a mounting bracket at the other end for securing that end of the lateral bracing leg to either the floor or the wall panel.
U.S. Pat. No. 4,995,204, issued on Feb. 26, 1991 to K. J. Kelso, discloses a foundation leveling shim and system. This hydraulic self-contained foundation leveling shim is placed in the upper end of a poured concrete foundation leveling pier before curing. Hydraulic hoses lead to the surface to allow hydraulic fluid to be pumped into and removed from the hydraulic chamber of the shim to raise or lower the foundation on the pier. A plurality of the piers and shims are used to level the foundation of a structure that has settled in unstable soil.
U.S. Pat. No. 5,609,005, issued on Mar. 11, 1997 to Schierloh et al., discloses a foundation connector for tilt-up concrete wall panels. A series of metal connectors each have parallel anchor rods welded to the shorter flange of a right angle section, a cavity defining member attached to the wider flange, and right angle mounting brackets welded to opposite ends of the angle section. The connectors are attached to the base form for tilt-up concrete wall panels and become embedded in the wall panels. After each cured wall panel is erected and seated on a concrete foundation, a hole is drilled on an incline into the foundation through the cavity and a hole within the wider flange of each angle section. A threaded anchor rod is inserted into the hole and secured to the foundation by adhesive. A nut is threaded onto each rod within the tubular member for securing each wall panel to the foundation.
U.S. Pat. No. 6,230,446, issued on May 15, 2001 to B. Chalich, discloses a frangible wedge shim for leveling. This wedge shim is prescored. As such, the shim can be adapted to the size desired.
It is an object of the present invention to provide a method and apparatus for the repair of tilt wall construction which serves to remove a significant amount of weight of the wall from the failing pier.
It is another object of the present invention to provide a method and apparatus for repairing a tilt wall construction which reshapes the tilt wall in conformance with the original pier designs.
It is still another object of the present invention to provide a method and apparatus for repairing a tilt wall construction which avoids potential failures of the tilt wall.
It is still another object of the present invention to provide a method and apparatus for repairing a tilt wall construction which allows the wall to remain in place during repair.
It is still a further object of the present invention to provide a method and apparatus for the repair of tilt wall construction which is easy to carry out, relatively inexpensive and safe.
These and other objects and advantages of the present invention will become apparent from a reading of the attached specification and appended claims.
The present invention is a method of repairing a tilt wall construction comprising the steps of: (1) affixing a fixture at a bottom of the wall; (2) installing a piling into the earth directly below the fixture; (3) forming a support member having a length corresponding to a distance between the fixture and a head of the piling; and (4) affixing the support member to the fixture and to the head of the piling such that the piling supports the wall.
In the present invention, the fixture is an angle member. The method includes the step of anchoring the angle member to the wall such that one surface of the angle member overlies a portion of a side of the wall adjacent the bottom of the wall and such that another surface of the angle member underlies a portion of the bottom of the wall. A plate is affixed onto a top surface of the head the piling. The piling has a cable extending therethrough. The plate is affixed by a locking member secured to the cable.
The step of affixing includes the steps of: (1) welding one end of the support member to a surface of the plate; and (2) welding an opposite end of the support member to the another surface of the angle member. The support member, in the preferred embodiment of the present invention, includes a first steel pipe and a second steel pipe. In particular, the step of affixing includes securing a bottom end of the first and second steel pipes to a surface of the plate, and securing a top end of the first and second steel pipes to the another surface of the angle member.
The step of installing a piling includes driving a plurality of pile segments into the earth for a desired depth directly below the fixture, and affixing the head onto a top of the plurality as pile segments. A cable is extended through the plurality of pile segments and through the head. A plate is positioned over the cable such that the plate resides on a top surface of the head. The plate is locked onto the top surface of the head by attaching a lock member onto the cable such that the plate is sandwiched between the lock member and the top surface of the head. In the method of the present invention, at least one shim can be positioned between a top of the pier and a bottom of the wall.
The present invention is also an apparatus for supporting a wall of a tilt wall construction. The apparatus comprises a pile having a head positioned at an upper end thereof, a support member having one end affixed to the head and extending upwardly therefrom, a fixture affixed to an opposite end of the support member, and a means for attaching the fixture to the wall. A plate can be affixed to a top surface of the head. The support has the one end affixed to the plate. This one end of the support member is welded to the plate so as to extend rigidly upwardly therefrom.
The fixture is an angle member having a first surface and a second surface extending in transverse relationship to the first surface. The support member is welded to the first surface of the angle member. The means for affixing, in the preferred embodiment of the present invention, is an anchor bolt extending through the second surface of the angle member. This anchor bolt is suitable for engagement with the wall such that the second surface of the angle member overlies a portion of the side of the wall. The support member includes a first steel pipe and a second steel pipe. Each of the first and second steel pipes have one end welded to the support and opposite ends being rigidly affixed to a plate positioned on a top surface of the head of the pile.
The foregoing Section is intended to describe, in generality, the preferred embodiment of the present invention. It is understood that modifications to this preferred embodiment can be made within the scope of the present invention. As such, this section should not be construed, in any way, as limiting of the broad scope of the present invention. The present invention should only be limited by the following claims and their legal equivalents.
Under normal circumstances, the pier 20 will sufficiently support the walls 12 and 14 in their desired orientation. However, if the pier 20 begins to sink in the earth 22 or the structure of the pier 20 begins to fail, the pier 20 will no loner support the weight of the walls 12 and 14 in the manner desired. If the pier 20 sinks, the ends 16 and 18 of the respective walls 12 and 14 will tend to creep together. As such, the walls 12 and 14 will move out of alignment. Once the walls 12 and 14 move out of alignment, extra stress is placed upon the roof structure which holds the walls 12 and 14 in their vertical orientation. Once the pier 20 begins to fail, extensive repair efforts were necessary in the prior art so as to insure the structural integrity of the tilt wall construction 10.
Importantly, in the present invention, excavations 26, 28, 30, 32 and 34 are made in the earth adjacent to the respective bottoms 23 and 24 of the walls 12 and 14. Importantly, a fixture 36 is secured adjacent the bottom 23 of the wall 12. Another fixture 38 is also secured at the bottom 23 of the wall 12. A further fixture 40 is secured to the bottom 24 of the wall 14. Another fixture 42 is secured to the bottom 24 of the wall 14. Each of the fixtures 36, 38, 40 and 42 are in the nature of angle members which have a horizontal surface and a vertical surface. In
Access can be provided to the bottoms 23 and 24 of the respective walls 12 and 14 through the use of the excavations 26, 28, 32 and 34. As such, the fixtures 36, 38, 40 and 42 can be relatively easily installed, regardless of the alignment of the walls 12 and 14. In
In
Fixture 38 has support member 68 bearing thereagainst. Support member 68 extends between the head 56 of pile 54 and the horizontal surface associated with the fixture 38. The fixture 40 is supported by support members 70 extending between the head 60 of the piling 58 and the horizontal surface of the fixture 40. The fixture 42 bears against the support member 72. Support member 72 extends between the head 64 of the piling 62 and the horizontal surface of the fixture 42. It can be seen there is at least one shim 74 that is in place between the top surface 22 of the pier 20 and the horizontal surface of the fixture 44. Each of the excavations 26, 28, 32 and 34 (as shown in
As can be seen in
It should be noted that the supports, 66, 68, 70 and 72 are in the form of steel pipes. In the preferred embodiment of the present invention, the upper end of the steel pipes is welded to the horizontal surface of the respective fixtures. Additionally, the bottom end of each of these steel pipes will be welded to a plate attached to the top surface of each of the heads 50, 56, 60 and 62. As such, the present invention effectively mechanically ties each of the walls 12 and 14 to the piles 46, 54, 58 and 62. Once the configuration of the repair of
The piling 112 includes a plurality of pile segments 114 which are arranged in stacked relationship. A head 116 is positioned at the top of the plurality of pile segments 114. A cable 118 will extend through the interior of the pile segments 114 in either a tensioned or untensioned relationship. As such, the cable 118 assures a proper alignment of the pile segments 114 in a vertical orientation.
A steel plate 120 is positioned at the top surface 122 of the head 116. A lock 124 is affixed to the cable 118 so as to sandwich the plate 120 between the top surface 122 of the head 116 and the lock mechanism 124. This lock mechanism 124 can be a SURELOCK™ that is sold by Cable-Lock, Inc. In this manner, the plate 120 is permanently and securely affixed to the top surface 122 of the head 116 of piling 112.
A first pipe 126 and a second pipe 128 are positioned between the plate 120 and the horizontal portion 106 of the fixture 100. It can be seen that the upper ends of the pipes 126 and 128 are welded to the horizontal surface 106. The bottom ends of the pipes 126 and 128 are welded to the top surface of the plate 120. As such, the wall will be rigidly tied to the piling 112.
The method of the present invention allows for the repair of the tilt wall construction in a convenient and effective manner. The walls are properly returned to their desired orientation. The weight of the walls on the failing pier is significantly removed from the failing pier. A substantial portion the weight of the wall is entirely supported by the relationship of the fixture and the pilings. The apparatus can be particularly shaped so as to fit the desired configuration of the tilt wall construction. The use of the various fixtures located along the bottom edges of the each of the walls assures a proper planar alignment of the walls. Each of these fixtures allows proper forces to be applied thereto without damaging any structure of the wall. As such, the tilt wall construction can be easily returned to its desired configuration.
The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated construction or in the steps of the described method can be made within the scope of the appended claims without departing from the true spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.
Patent | Priority | Assignee | Title |
10689869, | May 16 2018 | System method and device for structural repair |
Patent | Priority | Assignee | Title |
1811217, | |||
3606231, | |||
3750349, | |||
3798856, | |||
4068427, | Sep 23 1976 | Wall bracing assembly and method | |
4083156, | Apr 14 1977 | Superior Concrete Accessories, Inc. | Apparatus for bracing a tilt-up wall panel |
4872634, | Aug 29 1988 | MMI MANAGEMENT SERVICES, L P | Bracing for tilt-up wall panel |
4995204, | Feb 13 1989 | Foundation leveling shim and system | |
5368416, | Sep 23 1993 | Building component for a noise barrier retaining wall | |
5404685, | Aug 31 1992 | Polystyrene foamed plastic wall apparatus and method of construction | |
5428926, | Mar 15 1993 | MANUFACTURERS AND TRADERS TRUST COMPANY | Serpentine noise barrier |
5588786, | May 04 1989 | Marylyn House | Combination retaining wall and method of construction |
5609005, | Aug 01 1996 | Con/Steel Design Systems, Inc. | Foundation connector for tilt-up concrete wall panel and method of use |
5619829, | Jan 26 1994 | NITTO BOSEKI CO , LTD | Sound insulating wall and method of installing the same |
5809716, | Feb 22 1995 | JTE, Inc. | System and method widening a highway and supporting a sound wall |
5829220, | Jan 22 1996 | Wall straightening device and method of straightening | |
5956906, | Dec 02 1997 | INTEGRITY SAFETY PRODUCTS INCORPORATED | Adjustable support brace |
6230446, | May 05 2000 | WATERTITE PRODUCTS, INC | Frangible wedge shim for construction |
6256940, | Apr 10 1996 | Foundation with side struts for manufactured home | |
6371699, | Oct 16 1997 | ARMTEC LIMITED PARTNERSHIP | Anchored retaining wall system |
7124545, | Jun 07 2002 | Tilt-up panel and method | |
7571577, | Jun 30 2003 | Blast protective barrier system | |
7607264, | Dec 16 2004 | WEBER, JAMES D ; Pieramid Foundation Systems | Load supporting device and method for supporting a building |
7802409, | Sep 20 2005 | Intellectual Property Management, LLC | System of concrete structures having panel and column portions with rigid member and end of panel portion of one structure received in slot of column portion of adjacent structure |
8631628, | Feb 25 2011 | Clearview Composite Wall System, LLC | Tilt-up concrete spandrel assemblies and methods |
9206580, | Jun 06 2011 | Side wall support pier and method for foundation of manufactured building | |
9422734, | Nov 04 2015 | Power Brace, LLC | System and method for straightening and/or supporting a wall |
20020170253, | |||
20030066251, | |||
20030140578, | |||
20070163189, | |||
20070234664, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Sep 08 2017 | Patents of Tomball, LLC | (assignment on the face of the patent) | / | |||
Sep 08 2017 | CATES, CHRISTOPHER H | Patents of Tomball, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 043631 | /0676 |
Date | Maintenance Fee Events |
Sep 08 2017 | BIG: Entity status set to Undiscounted (note the period is included in the code). |
Sep 18 2017 | SMAL: Entity status set to Small. |
Jan 21 2022 | M2551: Payment of Maintenance Fee, 4th Yr, Small Entity. |
Date | Maintenance Schedule |
Nov 27 2021 | 4 years fee payment window open |
May 27 2022 | 6 months grace period start (w surcharge) |
Nov 27 2022 | patent expiry (for year 4) |
Nov 27 2024 | 2 years to revive unintentionally abandoned end. (for year 4) |
Nov 27 2025 | 8 years fee payment window open |
May 27 2026 | 6 months grace period start (w surcharge) |
Nov 27 2026 | patent expiry (for year 8) |
Nov 27 2028 | 2 years to revive unintentionally abandoned end. (for year 8) |
Nov 27 2029 | 12 years fee payment window open |
May 27 2030 | 6 months grace period start (w surcharge) |
Nov 27 2030 | patent expiry (for year 12) |
Nov 27 2032 | 2 years to revive unintentionally abandoned end. (for year 12) |