seal assemblies for use with fluid valves are disclosed. An apparatus includes a valve plug having a first annular shoulder adjacent an end of the valve plug, a seal disposed on the first annular shoulder, and a fastener at the end of the valve plug to force the seal against the first annular shoulder to apply a load to the seal.
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19. An apparatus comprising:
a valve plug having a seal gland;
a stacked arrangement of seals disposed in the seal gland between a wall of a valve cage and the valve plug; and
means for biasing to maintain a load applied to the seals.
1. An apparatus comprising:
a valve plug having a first annular shoulder adjacent an end of the valve plug;
a seal disposed on the first annular shoulder between a wall of a valve cage and the valve plug; and
a fastener at the end of the valve plug to force the seal against the first annular shoulder to apply a load to the seal.
12. An apparatus comprising:
a valve plug having a first portion having a first diameter and a second portion having a second diameter smaller than the first diameter;
a circumferential seal disposed on the second portion between a wall of a valve cage and the valve plug; and
a fastener at an end of the valve plug opposite the first portion, the fastener to apply a load to the seal.
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This disclosure relates generally to seal assemblies and, more particularly, to seal assemblies for use with fluid valves.
Valves are commonly used in process control systems to control the flow of process fluids. Linear valves (e.g., a gate valve, a globe valve, a diaphragm valve, a pinch valve, etc.) typically have a closure member (e.g., a valve plug) disposed in a fluid path. A valve stem operatively couples the closure member to an actuator that moves the closure member between an open position and a closed position to allow or restrict the flow of fluid between an inlet and an outlet of the valve. Additionally, to achieve certain fluid flow characteristics, valves often employ a cage that interposes in the fluid flow path between the inlet and the outlet of the valve. A cage can reduce flow capacity, attenuate noise, and/or reduce or eliminate cavitation. Additionally, a cage surrounds the closure member to provide stability, balance, and alignment to the closure member.
To effect a seal of a closure member, the closure member typically includes a channel or groove that receives a seal that engages an inner surface of the cage. Typically, industrial process conditions such as pressure and temperature (e.g., super-heated steam applications) of the process fluids dictate the type of valve and valve components that may be used such as, for example, the types of seals that may be used to effect a seal of a closure member. For high temperature applications, flexible valve seals (e.g., an elastomeric seal) cannot be used due their inability to withstand high temperatures.
In high-temperature applications (e.g., greater than 450° F.), because of its resistance to high temperature, a carbon-fiber sealing ring may be used. However, because of its brittle characteristic and lack of elasticity, a carbon-fiber seal cannot be installed intact and must be broken into pieces prior to being installed in a groove of the closure member. The fractured mating ends of the sealing ring pieces may ultimately cause undesired leakage. Additionally, the pressure differential of the fluid between the inlet and the outlet of the valve is used to pressure assist or load the seal against the sealing surface (i.e., the groove of the closure member) to effect a seal of the closure member. However, during low pressure conditions, the fluid pressure may be insufficient to pressure assist the seal against the sealing surface, thereby causing undesired leakage through the valve.
An example apparatus disclosed herein includes a valve plug having a first annular shoulder adjacent an end of the valve plug. The apparatus also includes a seal disposed on the first annular shoulder. The apparatus also includes a fastener at the end of the valve plug to force the seal against the first annular shoulder to apply a load to the seal.
Another example apparatus includes a valve plug having a first portion having a first diameter and a second portion having a second diameter smaller than the first diameter. The apparatus also includes a circumferential seal disposed on the second portion. The apparatus also includes a fastener at an end of the valve plug adjacent the first portion, the fastener to apply a load to the seal.
Another example apparatus includes a valve plug having a seal gland. The apparatus also includes a stacked arrangement of seals disposed in the seal gland. The apparatus also includes means for biasing to maintain a load applied to the seals.
The figures disclosed herein are not to scale. Wherever possible, the same reference numbers will be used throughout the drawings and accompanying written descriptions to refer to the same or like parts. As used in this disclosure, stating that any part is in any way positioned on (e.g., positioned on, located on, disposed on, or formed on, etc.) another part, means that the referenced part is either in contact with the other part, or that the referenced part is above the other part with one or more intermediate part(s) located therebetween. Stating that any part is in contact with another part means that there is no intermediate part between the two parts.
A valve plug may use a seal (e.g., an O-ring) to prevent leakage of a process fluid (e.g., water, natural gas, etc.) past the valve plug during operation of a valve. The seal is typically composed of soft and/or hard material(s) (e.g., rubber, metal, graphite, etc.) depending on the operating conditions in which the seal is to function. In particular, seal materials may be selected based on a temperature, a pressure and/or a type of the process fluid that is to flow through the valve.
During certain fluid control applications (e.g., supplying feed water to a boiler), the valve plug may experience relatively high temperatures. Additionally, precipitate or particles within such process fluids (e.g., water) may degrade the seal of the valve plug. The valve plug seal can also deteriorate and/or wear due to friction caused by the seal sliding against a sealing surface, such as a wall of a cage within the valve (e.g., during stroking of the fluid valve). As a result, performance of the above known seals, valve plugs and/or fluid valves maybe adversely affected. For example, such degradation, deterioration and/or wear of the seal may cause a fluid valve to fail to achieve tight shut-off, incur costly repair(s) and/or require excessive maintenance for components contained therein.
The example seal assemblies described herein may be used with valves to prevent leakage of a process fluid (e.g., water, natural gas, etc.) past a valve plug during operation of a valve. The example seal assemblies disclosed herein substantially eliminate or prevent undesired leakage past a valve plug during operation and improve shut-off capabilities. In particular, the example seal assemblies include at least one seal (e.g., a graphite ring) disposed on an annular shoulder of a valve plug. The example seal assemblies described herein are particularly advantageous in high-temperature fluid applications because the example graphite seals described herein can be installed without having to break the seals into pieces during the installation of the seals, thereby reducing or substantially eliminating undesired leakage between the cage and closure member. Additionally or alternatively, the example seal assemblies described herein include a biasing element to provide a load to assist or bias the seal against the annular shoulder of the valve plug, thereby eliminating reliance on the pressure differential of the process fluid to pressure assist the seal against the annular shoulder of the valve plug.
Additionally or alternatively, the example seal assemblies may include a fastener that provides a load to bias the seal against the annular shoulder of the valve plug. In some examples, the fastener may load the biasing element (e.g., a Bellville spring, a coil spring, etc.) which, in turn, biases the seal against the annular shoulder of the valve plug. Therefore, the biasing element may provide a load to bias the seal against the annular shoulder of the valve plug despite the fastener loosening, for example.
In some examples, the seal assemblies may include a load ring positioned between the biasing element and the seal to distribute the load provided by the biasing element and/or the fastener. In some examples, the seal assemblies may also include scraper rings placed immediately above and below the seal. The scraper rings may have a slightly larger diameter than the seal to reduce friction between the seal and an inner surface of a cage and to deter the seal from extruding, for example. In some examples, the seal may comprise multiple seals (e.g., two graphite rings, three graphite rings, etc.). When there are multiple seals, the scraper rings may be placed between the individual seals, for example.
Referring to
A closure member 116 (e.g., a plug) has an outer surface sized to closely fit within the cage 114 so that the closure member 116 is slidable within the cage 114. A stem 118 operatively couples the closure member 116 to an actuator stem (not shown) which, in turn, couples the closure member 116 to an actuator (not shown). In operation, an actuator (e.g., a pneumatic actuator) drives the valve stem 118 and, thus, the closure member 116 between a closed position at which the closure member 116 is in sealing engagement with a valve seat 120 (e.g., a seat ring) to restrict the flow of fluid through the valve 100 to a fully open or maximum flow rate position at which the closure member 116 is away from the valve seat 120 to allow the flow of fluid through the valve 100.
The closure member 116 includes a channel or groove 122 to receive a seal 124 that engages an inner surface 126 of the cage 114 to prevent fluid from leaking between the cage 114 and closure member 116. For high temperature applications, seals made of elastomeric materials cannot be used due to their lack of resistance to high temperatures. For example, an increase in operating temperature may permanently deform or damage an elastomeric seal, thereby creating undesired leakage between the cage 114 and the closure member 116.
A carbon-fiber seal may be used in high-temperature applications to withstand high-temperature fluid. However, because of its brittle characteristic and lack of elasticity, the carbon-fiber seal must be broken into pieces and installed in the groove 122 of the closure member 116. The broken pieces create jagged edges that matably engage when the broken pieces are installed in the groove 122 of the closure member 116. If the jagged edges are not aligned properly, the broken edges can disengage during high-pressure conditions and may cause undesired leakage between the closure member 116 and the inner surface 126 of the cage 114. Additionally, a carbon-fiber seal is typically pressure assisted against a sealing surface 128 of the closure member 116 and the inner surface 126 of the cage 114 by the pressure differential of the fluid as the fluid travels from the inlet 104 to the outlet 106 of the valve 100. To pressure assist the seal 124 against the sealing surface 128, the closure member 116 includes balance ports 130 (shown as dashed lines). For example, when the closure member 116 engages the valve seat 120 (e.g., via a closure operation), a fluid pressure of a first space 132 may change (e.g., increase and/or decrease) relative to a fluid pressure of a second space 134. As a result, the pressurized fluid flows through the balance ports 130, thereby balancing or equalizing the fluid pressure between the first space 132 and the second space 134. This pressure difference is used to maintain the seal 124 in a compressed condition. However, during low pressure events, the fluid pressure between the first space 132 and the second space 134 may not be able to maintain the seal 124 in the compressed condition. Therefore, in low-pressure situations, fluid pressure may be insufficient to effectively load the seal 124 against the sealing surface 128, thereby causing undesired leakage through the valve 100.
According to the illustrated example, the fluid flow control member 202 has a fastener 208 and a valve plug 210 such that a gap (e.g., a uniform or non-uniform gap) 212 is provided between the fastener 208 and the valve plug 210. In the illustrated example, the stem 206 is threadably coupled to an aperture 214 of the valve plug 210. In the illustrated example, the valve plug 210 includes a first portion 215a having a first diameter, a second portion 215b having a second diameter, and a third portion 215c having a third diameter. In the illustrated example, the first diameter is larger than the second diameter, and the second diameter is larger than the third diameter.
The fastener 208 is threadably coupled to the valve plug 210 to allow the fastener 208 to move relative to the valve plug 210. Thus, in this example, the fastener 208 is a threaded fastener (e.g., a nut). In the illustrated example, the fastener 208 includes example apertures 209 that may be utilized to align and urge the fastener 208 towards the valve plug 210 during assembly (e.g., screwing the fastener 208 onto the valve plug 210). Alternatively or additionally, the fastener 208 may be hexagonal in shape or have any other shape to receive a tool to facilitate the turning of the fastener 208 to urge the fastener 208 towards the valve plug 210 during assembly, for example. However, the fastener 208 may be coupled to the valve plug 210 by any other coupling means, such as a snap fit connection, as shown in
According to the illustrated example, the fluid valve 200 has a cage 218 for guiding movement of the valve plug 210 of the flow control member 202. Specifically, the cage 218 aligns the valve plug 210 relative to the common longitudinal axis 211 and provides stability to the valve plug 210 as the valve plug 210 moves. As shown in
The seal 222 of the illustrated example is disposed on the first annular shoulder 224 of the valve plug 210 between the wall 220 of the cage 218 and the valve plug 210. The seal 222 can be an O-ring, graphite rings, etc. In the illustrated example, the seal 222 is composed of three graphite rings. However, any number of seal rings may be used (e.g., one seal ring, two seal rings, etc.). The seal 222 of the illustrated example has a rectangular cross-section. However, other cross-sectional geometries may be used instead.
During assembly, the valve plug 210 is installed in the cage 218 without the fastener 208, the load ring 216, or the seal 222. After the valve plug 210 is installed in the cage 218, the seal 222 is disposed on the first annular shoulder 224 followed by the load ring 216. The fastener 208 is then placed on the valve plug 210 and the apertures 209 may be used to rotate (i.e., tighten) the fastener 208 to urge the fastener 208 toward the valve plug 210 and provide a force to the load ring 216. In some examples, when the load ring 216 abuts the surface 217 of the valve plug 210, the fastener 208 may be staked to maintain the fastener 208 and the seal 222 in a compressed condition. However, any other locking technique may be utilized to deter the fastener 208 from loosening.
For the purpose of balancing the fluid pressure between a first space 226 adjacent the fluid flow control member 202 and a second space 228 adjacent the fluid flow control member 202, the fluid flow control member 202 of the illustrated example has balance port(s) 230 extending therethrough along the common longitudinal axis 211. In this example, the fluid flow control member 202 is positioned between the first space 226 and the second space 228.
The balance port(s) 230 of the illustrated example convey the pressurized fluid within the fluid valve 200 between the first space 226 and the second space 228, which provides stability to the fluid flow control member 202 when it is in the closed position and/or moves relative to the valve seat 204. For example, when the valve plug 210 engages the valve seat 204, a fluid pressure of the second space 228 may change (e.g., increase and/or decrease) relative to a fluid pressure of the first space 226. The examples disclosed herein maintain the seal 222 in the compressed condition throughout low pressure and high pressure events to avoid leakage. Thus, in contrast to
As used herein, when the phrase “at least” is used as the transition term in a preamble of a claim, it is open-ended in the same manner as the term “comprising” is open ended. Comprising and all other variants of “comprise” are expressly defined to be open-ended terms. Including and all other variants of “include” are also defined to be open-ended terms. In contrast, the term consisting and/or other forms of consist are defined to be close-ended terms.
From the foregoing, it will be appreciated that the above disclosed apparatus enable a seal to be maintained in a compressed condition within a fluid valve. By enabling the seal to be maintained in the compressed condition, examples disclosed herein provide a tight shut-off of the fluid valve while greatly reducing and/or eliminating friction experienced by the seal and, thus, any wear, deterioration and/or degradation of the seal that would have otherwise occurred. Additionally, the properties of graphite rings are desired for the seal because the graphite rings increase shut-off capabilities during high temperature events. Further, maintaining the seal in the compressed condition eliminates reliance on a pressure differential of process fluid to assist the seal against the valve plug. Therefore, examples disclosed herein may extend the life of the seal and/or prevent costly repairs and/or maintenance of the fluid valve and/or components contained therein.
An example apparatus includes a valve plug having a first annular shoulder adjacent an end of the valve plug; a seal disposed on the first annular shoulder; and a fastener at the end of the valve plug to force the seal against the first annular shoulder to apply a load to the seal.
In some examples, the apparatus includes a spring between the fastener and the seal to maintain the load. In some examples, the spring comprises a Bellville spring. In some examples, the apparatus includes a load ring between the fastener and the seal to distribute a force applied by the fastener to the seal. In some examples, the seal comprises one or more graphite rings. In some examples, the valve plug comprises a second annular shoulder between the end of the valve plug and the first annular shoulder, and further comprising a load ring in contact with the seal and a spring disposed between the load ring and the fastener and spaced from the second annular shoulder. In some examples, the fastener may be adjusted to urge the spring toward the second annular shoulder and the load ring to increase the load on seal. In some examples, the fastener may be adjusted when the a plug is installed in a valve cage. In some examples, the apparatus includes one or more scraper rings adjacent the seal.
An example apparatus includes a valve plug having a first portion having a first diameter and a second portion having a second diameter smaller than the first diameter; circumferential seal disposed on the second portion; and a fastener at an end of the valve plug adjacent the first portion, the fastener to apply a load to the seal.
In some examples, the valve plug has a third portion between the first and second portions, wherein the third portion has a third diameter smaller than the second diameter, and further comprising a bias member surrounding the third portion between the fastener and the seal, the bias member to maintain the load applied to the seal by the fastener. In some examples, the apparatus includes a load ring between the seal and the bias member to distribute the load applied to the seal. In some examples, the bias member comprises on or more springs. In some examples, the seal comprises stacked graphite rings. In some examples, the fastener is a threaded nut that is rotated to change the load applied to the seal. In some examples, the apparatus includes a scraper ring adjacent the seat to prevent debris from contacting the seal.
An example apparatus includes a valve plug having a seal gland; a stacked arrangement of seals disposed in the seal gland; and means for biasing to maintain a load applied to the seals.
In some examples, the apparatus includes means for distributing the load on the seals applied by the means for biasing. In some examples, the apparatus includes means for adjusting the load. In some examples, the means for adjusting is rotatable when the plug is installed in a cage to enable adjustment of the load.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
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