The technical objective of the present invention is to provide a cutting insert that has an improved fastening property with a cutting tool, thereby preventing reduction of the service life. To this end, the cutting insert according to the present invention has three corners along the circumference thereof; an upper main cutting edge, which is formed on the edge between the upper surface and the first side surface, and an upper sub cutting edge, which is formed on the edge between the upper surface and the second side surface, are continuously disposed between respective corners; the lower surface has the same shape as that of the upper surface; and the angle defined between the upper main cutting edge and the upper sub cutting edge, which are placed on both sides with reference to each corner, is larger than or equal to 85° and is smaller than 90°.
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1. A cutting insert, comprising:
three corners along a circumference thereof, wherein an upper main cutting edge, which is formed on an edge between an upper surface and a first side surface, and an upper sub cutting edge, which is formed on an edge between the upper surface and a second side surface, are continuously disposed between the respective corners, and a lower surface has the same shape as that of the upper surface, and
wherein a first angle, which is defined between the upper main cutting edge and the upper sub cutting edge that are placed on both sides with reference to the respective corners, is smaller than 90°, and
wherein:
the upper surface comprises a planar portion,
the first side surface comprises first, second, and third clearance surfaces in a first direction from the upper surface toward the lower surface,
the first clearance surface forms a first obtuse angle in the first direction with respect to a reference surface parallel to the planar portion and reaches the second clearance surface,
the second clearance surface forms a right angle with the reference surface and reaches the third clearance surface and a portion of the lower surface, and
the third clearance surface forms a first acute angle with respect to the reference surface in the first direction and reaches another portion of the lower surface.
2. The cutting insert of
the second side surface comprises fourth, fifth and sixth clearance surfaces in a second direction from the lower surface toward the upper surface,
the fourth clearance surface forms a second obtuse angle with respect to the reference surface in the second direction and reaches the fifth clearance surface,
the fifth clearance surface forms a right angle with respect to the reference surface and reaches the sixth clearance surface and a portion of the upper surface, and
the sixth clearance surface forms a second acute angle with respect to the reference surface in the second direction and reaches another portion of the upper surface.
3. The cutting insert of
the third clearance surface has a shape in which the third clearance surface becomes gradually wider toward the lower surface,
the sixth clearance surface has a shape in which the sixth clearance surface becomes gradually wider toward the upper surface,
the first obtuse angle and the second obtuse angle are the same as each other, and
the first acute angle and the second acute angle are the same as each other.
4. The cutting insert of
a chip breaker surface protruding above the planar portion while gradually protruding toward outer side, the chip breaker surface being connected to the upper main cutting edge and the upper sub cutting edge and guiding chips cut by the upper main cutting edge and the upper sub cutting edge; and
a dimple formed concavely in the chip breaker surface.
5. The cutting insert of
6. The cutting insert of
a lower sub cutting edge is formed at an edge between the lower surface and the first side surface,
a lower main cutting edge is formed at an edge between the lower surface and the second side surface, and
the lower sub cutting edge and the lower main cutting edge are continuously disposed between the respective corners.
7. The cutting insert of
8. A cutting tool equipped with the cutting insert of
wherein
the cutting tool comprises a first seat surface that is in surface contact with the second clearance surface of the first side surface that is disposed at one side of one of the three corners of the cutting insert, and
a second seat surface that is in surface contact with the fifth clearance surface of the second side surface that is disposed at another side of said one of the three corners of the cutting insert, wherein
a second angle defined between the first seat surface and the second seat surface is set equally as the first angle defined between the upper main cutting edge and the upper sub cutting edge.
9. The cutting insert of
10. The cutting insert of
11. The cutting insert of
12. The cutting insert of
a lower sub cutting edge is formed at an edge between the lower surface and the first side surface,
a lower main cutting edge is formed at an edge between the lower surface and the second side surface, and
the lower sub cutting edge and the lower main cutting edge are continuously disposed between the respective corners.
13. The cutting insert of
a lower sub cutting edge is formed at an edge between the lower surface and the first side surface,
a lower main cutting edge is formed at an edge between the lower surface and the second side surface, and
the lower sub cutting edge and the lower main cutting edge are continuously disposed between the respective corners.
14. The cutting insert of
a lower sub cutting edge is formed at an edge between the lower surface and the first side surface,
a lower main cutting edge is formed at an edge between the lower surface and the second side surface, and
the lower sub cutting edge and the lower main cutting edge are continuously disposed between the respective corners.
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The present disclosure relates to a cutting insert used for cutting or grooving and so on, and a cutting tool equipped therewith.
Generally, an insert is fastened to a cutting tool mounted on a machine tool and is used for cutting a workpiece made of iron, non-ferrous metal, non-metal material, and so on.
Such an insert typically has an upper surface, a lower surface, and a plurality of side surfaces connecting the upper surface and the lower surface. An upper cutting edge is provided between the side surface and the upper surface, and a lower cutting edge is provided between the side surface and the lower surface.
As shown in
In addition, the conventional milling insert 10 is mounted in the pocket of the milling tool 40, as shown in
However, in the conventional milling insert 10, since the main cutting blade 16 and the minor cutting blade 17, which are formed on some of the blade surfaces, are perpendicular, some of the blade surfaces mounted on the seat surface of the milling tool 40 also have a structure in which they are perpendicular to each other, and accordingly, it is difficult to effectively control the centrifugal force exerted on the milling insert 10 during rotation of the milling tool 40 due to the poor fastening property with the milling tool 40. That is, such deteriorating fastening property of the milling insert 10 with respect to the milling tool 40 causes a problem during rotation of the milling tool 40 that the milling insert 10 or the milling tool 40 shakes or wears, thus shortening the lifespan of the milling insert 10 or the milling tool 40.
The present disclosure is designed to solve the problems of the related art, and therefore the present disclosure is directed to providing a cutting insert having an improved fastening property with a cutting tool, thereby preventing reduction of the service life.
The present disclosure is also directed to providing a cutting tool that can prevent the deterioration of service life by increasing the fastening property with the cutting insert.
In one aspect of the present disclosure, there is provided a cutting insert according to an embodiment, in which the cutting insert has three corners along the circumference thereof; an upper main cutting edge, which is formed on the edge between the upper surface and the first side surface, and an upper sub cutting edge, which is formed on the edge between the upper surface and the second side surface, are continuously disposed between respective corners; the lower surface has the same shape as that of the upper surface; and the angle defined between the upper main cutting edge and the upper sub cutting edge, which are placed on both sides with reference to each corner, is larger than or equal to 85° and is smaller than 90°.
For example, the upper surface may include a planar portion, and the first side surface may include first, second and third clearance surfaces in a first direction from the upper surface toward the lower surface, the first clearance surface may form a first obtuse angle in the first direction with respect to a reference surface parallel to the planar portion and reach the second clearance surface, the second clearance surface may form a right angle with the reference surface and reach the third clearance surface and a portion of the lower surface, and the third clearance surface forms a first acute angle with respect to the reference surface in the first direction and reaches another portion of the lower surface.
The second side surface may include fourth, fifth and sixth clearance surfaces in a second direction from the lower surface toward the upper surface, the fourth clearance surface may form a second obtuse angle with respect to the reference surface in the second direction and reaches the fifth clearance surface, the fifth clearance surface may form a right angle with respect to the reference surface and reaches the sixth clearance surface and a portion of the upper surface, and the sixth clearance surface may form a second acute angle with respect to the reference surface in the second direction and reaches another portion of the upper surface.
The third clearance surface may have a shape in which the third clearance surface becomes gradually wider toward the lower surface, the sixth clearance surface may have a shape in which the sixth clearance surface becomes gradually wider toward the upper surface, and the first obtuse angle and the second obtuse angle may be the same as each other and the first acute angle and the second acute angle may be the same as each other.
In another example, the upper surface may include a planar portion; a chip breaker surface protruding above the planar portion while gradually protruding toward outer side, the chip breaker surface being connected to the upper main cutting edge and the upper sub cutting edge and guiding chips cut by the upper main cutting edge and the upper sub cutting edge; and a dimple formed concavely in the chip breaker surface.
The upper surface and the lower surface may be rotationally symmetrical with respect to each other by 180 degrees with respect to the reference axis connecting from a center point of one of the three corners, past a center line of an insert body, to a center point of a boundary portion between the first side surface and the second side surface on the opposite side.
A lower sub cutting edge may be formed at an edge between the lower surface and the first side surface, a lower main cutting edge may be formed at an edge between the lower surface and the second side surface, and the lower sub cutting edge and the lower main cutting edge may be continuously disposed between the respective corners.
Meanwhile, a cutting tool according to an embodiment of the present disclosure is a cutting tool equipped with the cutting insert according to embodiments described above, in which the first and second side surfaces may be placed on both sides with respect to the respective corners, and the cutting tool may include a first seat surface that is in surface contact with the second clearance surface of the first side surface, and a second seat surface that is in surface contact with the fifth clearance surface of the second side surface, and a second angle defined between the first seat surface and the second seat surface may be set equally as the first angle defined between the upper main cutting edge and the upper sub cutting edge.
The present disclosure gives the following effects. As described above, a cutting insert and a cutting tool equipped with the cutting insert according to the embodiment of the present invention may have the following effects.
According to the embodiment of the present invention, by the technical configuration in which the angle defined between the upper main cutting edge and upper sub cutting edge placed on both sides with respect to the corner is larger than or equal to 85 degrees and smaller than 90 degrees, as compared with the conventional art, the first side surface on which the upper main cutting edge is formed and the second side surface on which the upper sub cutting edge is formed may have a wedge shape centered on the corner, and accordingly, the first and second side surfaces can be mounted in a wedge shape on the first and second seat surfaces of the cutting tool and accordingly, the fastening property with the cutting tool can be increased. Specifically, because the fastening property with the cutting tool is increased, it is possible to effectively control the centrifugal force exerted on the cutting insert during rotation of the cutting tool, to thus minimize breakage or abrasion due to shaking of the cutting insert or the cutting tool, thereby preventing a reduction in the service life of the cutting insert or the cutting tool. As revealed by a result of the experiment, below 85 degrees, the workpiece is not machined at a right angle, and at 90 degrees or above, the centrifugal force exerted on the cutting insert during the rotation of the cutting tool can be effectively controlled as described above with reference to the problem of the conventional art.
Other objects and aspects of the present disclosure will become apparent from the following descriptions of the embodiments with reference to the accompanying drawings in which:
Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.
As shown in
In addition, as shown in
Specifically, as shown in
In addition, as shown in
Specifically, as shown in
Accordingly, by the technical configuration in which the first clearance surface 131a of the first side surface 131 forms the first obtuse angle (θ21) in the first direction (from the upper surface 110 to the lower surface 120) with respect to the reference surface BL and reaches the second clearance surface 131b, the contact force with the workpiece (see 10 in
In addition, by the technical configuration in which the second clearance surface 131b of the first side surface 131 forms a right angle (θ22) with respect to the reference surface BL and reaches the third clearance surface 131c and a portion of the lower surface 120, controlling the angle is relatively easier as compared with the obtuse angle or acute angle, and accordingly, it is easier to machine the first seat surface 201 of the cutting tool 200 in surface contact, and also tight surface contact can be achieved, thus leading into increased fastening force. In addition, by the technical configuration in which the fifth clearance surface 132b of the second side surface 132 forms a right angle (θ22) with respect to the reference surface BL and reaches the sixth clearance surface 132c and a portion of the upper surface 110, controlling the angle can be as easy as the second clearance surface 131b, while it is easier to machine the second seat surface 202 of the cutting tool 200 in surface contact, and also the tight surface contact can be achieved, thus leading into increased fastening force.
In addition, by the technical configuration in which the third clearance surface 131c of the first side surface 131 forms the first acute angle (θ23) in the first direction (from the upper surface 110 toward the lower surface 120) with respect to the reference surface BL and reaches another portion of the lower surface, the third clearance surface 131c placed on the rear side with respect to the rotation direction of the cutting tool 200 can prevent a contact with the workpiece (see 10 in
Further, the third clearance surface 131c may have a shape in which it 131c may become gradually wider toward the lower surface 120, and the sixth clearance surface 132c may have a shape in which it 132c may become gradually wider toward the upper surface 110 in order to prevent a back touch during processing, and the first obtuse angle (θ21) and the second obtuse angle (θ31) may be equal to each other and the first acute angle (θ23) and the second acute angle (θ33) may be equal to each other.
In addition, the upper surface 110 may further include a chip breaker surface 112 and a dimple 113, as shown in
Accordingly, by the technical configuration in which the dimple 113 is recessed on the chip breaker surface 112, the contact area of the chips cut by the upper main cutting edge 141 and the upper sub cutting edge 142 is reduced, and therefore, it is possible to reduce frictional heat of the chip breaker surface 112 as well as abrasion, thereby maximizing the service life of the cutting insert 100.
Further, as shown in
Accordingly, the lower sub cutting edge 152 is formed at the edge between the lower surface 120 and the first side surface 131, the lower main cutting edge 151 is formed at the edge between the lower surface 120 and the second side surface 132, and the lower sub cutting edge 152 and the lower main cutting edge 151 may be continuously disposed between the respective corners C1, C2, and C3. For reference, the upper and lower main cutting edges and sub cutting edges are placed opposite to each other because they are rotationally symmetrical by 180 degrees as described above. That is, as shown in
Hereinafter, a cutting tool 200 according to an embodiment of the present invention will be described with reference to
The cutting tool 200 according to one embodiment of the present disclosure includes a first seat surface 201 and a second seat surface 202, as shown in
When the first and second side surfaces 131 and 132 are placed on both sides with respect to the corners C1, C2 and C3, respectively, the first seat surface 201 is in surface contact with the second clearance surface 131b of the first side surface 131 and the second seat surface 202 is in surface contact with the fifth clearance surface 132b of the second side surface 132. Specifically, the second angle θ41 defined between the first seat surface 201 and the second seat surface 202 is set equally as the first angle θ11 defined between the upper main cutting edge 141 and the upper sub cutting edge 142.
The first and second side surfaces 131 and 132 may be mounted in a wedge shape on the first and second seat surfaces 201 and 202 of the cutting tool 200, thereby improving the fastening property with the cutting tool 200. Specifically, because the fastening property with the cutting tool is increased, it is possible to effectively control the centrifugal force exerted on the cutting insert during rotation of the cutting tool 200, to thus minimize breakage or abrasion due to shaking of the cutting insert or the cutting tool, thereby preventing a reduction in the service life of the cutting insert 100 or the cutting tool 200.
The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.
The present invention relates to a cutting insert and a cutting tool equipped with the cutting insert, and thus can be applied to cutting a workpiece and industrially applicable.
Nam, Ki-Chan, Kim, Young-Heum, Lee, Kane-Hee, Lee, Nam-seon, Kim, Hyo-san
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