A reactive material erasure element including a reactive material is located between PCM cells and is in close proximity to the PCM cells. The reaction of the reactive material is trigger by a current applied by a bottom electrode which has a small contact area with the reactive material erasure element, thereby providing a high current density in the reactive material erasure element to ignite the reaction of the reactive material. Due to the close proximity of the PCM cells and the reactive material erasure element, the heat generated from the reaction of the reactive material can be effectively directed to the PCM cells to cause phase transformation of phase change material elements in the PCM cells, which in turn erases data stored in the PCM cells.
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1. A semiconductor structure, comprising:
a phase change memory (PCM) cell located in a first region of a semiconductor substrate, wherein the PCM cell comprises a first bottom electrode, a phase change material element located on a top contact surface of the first bottom electrode and a top electrode located on the phase change material element; and
a reactive material (rm) erasure element located in a second region of the semiconductor substrate and proximal to one side of the PCM cell, wherein the rm erasure element contacts a top contact surface of a second bottom electrode that is present in the second region of the semiconductor substrate, and a bottom surface of the rm erasure element is coplanar with a bottom surface of the phase change material element.
16. A semiconductor structure, comprising:
an array of phase change memory (PCM) cells arranged in rows and columns, wherein each of the PCM cells of the array of PCM cells comprises a first bottom electrode, a phase change material element located on a top contact surface of first bottom electrode and a top electrode located on the phase change material element; and
at least one reactive material (rm) erasure element disposed between each pair of adjacent columns of the array of PCM cells, wherein the at least one rm erasure element contacts a top contact surface of a second bottom electrode that is located laterally adjacent to the first bottom electrode, wherein a bottom surface of the at least one rm erasure element is coplanar with a bottom surface of the phase change material element in each PCM cell of the array of PCM cells.
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This invention was made with Government support under Contract No.: N00014-12-C-0472 awarded by the Office of Navy Research. The Government has certain rights in this invention.
The present application relates to phase change memory cells, and more particularly to integration of reactive material erasure elements with phase change memory cells.
Phase change memory (PCM) is a non-volatile solid-state memory technology that utilizes phase change materials having different electrical properties in their crystalline and amorphous phases. Specifically, the amorphous phase has a higher resistance than the crystalline phase. PCM cells are often programmed using heat generated by an electrical current to control the state of phase change materials.
PCM cells retain data stored therein even when electrical power fails or is turned off, which makes PCM cells vulnerable to tampering/attacks. Reactive materials (RM) which can generate heat through a spontaneously exothermic reaction have been explored as erasure elements in an integrated circuit containing PCM cells. The heat generated from the reaction of the reactive material can be used to induce phase transformation of the phase change material if sufficient heat can be directed to the PCM cells when tampering occurs, thus erasing the data stored in the PCM cells. Employing the reactive material as erasure elements is attractive since after erasure, there is no way to reverse engineer the bits in the PCM cells, while the remaining portion of the integrated circuit remains intact. Therefore, there remains a need to develop a method for integrating PCM cells and RM erasure elements that allows effectively triggering the erasure of the PCM cells.
The present application provides a method for integrating a reactive material (RM) erasure element with PCM cells. A reactive material erasure element comprising a reactive material is located between PCM cells and is in close proximity to the PCM cells. The reaction of the reactive material is trigger by a current applied by a bottom electrode which has a small contact area with the reactive material erasure element, thereby providing a high current density in the reactive material erasure element to ignite the reaction of the reactive material. Due to the close proximity of the PCM cells and the reactive material erasure element, the heat generated from the reaction of the reactive material can be effectively directed to the PCM cells to cause phase transformation of phase change material elements in the PCM cells, which in turn erases data stored in the PCM cells.
In one aspect of the present application, a semiconductor structure is provided. The semiconductor structure includes a phase change memory (PCM) cell including a first bottom electrode, a phase change material element and a top electrode and a reactive material (RM) erasure element located on one side of the PCM cell and contacting a top surface of a second bottom electrode.
In another aspect of the present application, a semiconductor structure is provided. The semiconductor structure includes an array of phase change memory (PCM) cells arranged in rows and columns. Each of the PCM cells includes a first bottom electrode, a phase change material element and a top electrode. The semiconductor structure further includes at least one reactive material (RM) erasure element. The at least one RM erasure elements is disposed between each pair of adjacent columns of the PCM cells and contacts a top surface of a second bottom electrode.
In yet another aspect of the present application, a method of forming a semiconductor structure is provided. The method includes forming a first bottom electrode and a second bottom electrode extending through an insulator layer. The first bottom electrode contacts a top surface of a first bottom contact structure and the second bottom electrode contacts a top surface of a second bottom contact structure. The first and second bottom contact structures are electrically coupled to an access circuitry. A stack of, from bottom to top, a phase change material element and a top electrode is then formed contacting a top surface of the first bottom electrode. Next, a dielectric layer is formed over the stack, the second bottom electrode and the insulator layer. After forming a trench extending through the dielectric layer to expose the second bottom electrode, a reactive material (RM) erasure element is formed in the trench. The RM erasure element has a top surface located below a top surface of the dielectric layer. Next, a trench fill portion is formed over the RM erasure element to completely fill the trench.
The present application will now be described in greater detail by referring to the following discussion and drawings that accompany the present application. It is noted that the drawings of the present application are provided for illustrative purposes only and, as such, the drawings are not drawn to scale. It is also noted that like and corresponding elements are referred to by like reference numerals.
In the following description, numerous specific details are set forth, such as particular structures, components, materials, dimensions, processing steps and techniques, in order to provide an understanding of the various embodiments of the present application. However, it will be appreciated by one of ordinary skill in the art that the various embodiments of the present application may be practiced without these specific details. In other instances, well-known structures or processing steps have not been described in detail in order to avoid obscuring the present application.
An interlevel dielectric (ILD) layer 20 is formed on the semiconductor substrate 10 overlying the access circuitry. The ILD layer 20 typically includes a low-k dielectric material such as, for example, silicon oxide, organosilicate glass or borophophosilicate glass. The ILD layer 20 can be formed by utilizing a deposition process such as, for example, chemical vapor deposition (CVD), physical vapor deposition (PVD) or spin-on coating.
Various bottom contact structures are then formed in the ILD layer 20 by forming contact openings (not shown) extending through the ILD layer 20 and filling the contact openings with a conductive material such as, for example, tungsten (W), titanium nitride (TiN) or copper (Cu). In some embodiments of the present application, before filling the contact openings with the conductive material, a contact liner (not shown) may be formed on exposed surfaces of each contact opening. In one embodiment, the contact liner includes TiN. In some embodiments of the present application and when the contact structures are formed of W, conductive caps of TiN (not shown) may also be formed on top of the bottom contact structures by recessing the conductive material deposited in the contact openings to provide voids and filling the voids with TiN. The bottom contact structures extend through the ILD layer 20 and include first bottom contact structures 22 contacting drain regions 12 of the access transistors, a second bottom contact structure 24 contacting the local interconnect structure (i.e., the dummy gate 16), and a third bottom contact structure 26 contacting the top surface of the semiconductor 10 or local interconnect structure (not shown). The third bottom contact structure 26 provides electrical communication to periphery circuitry (not shown).
Next, an insulator layer 30 containing an array of bottom electrodes is formed over the bottom contact structures 22, 24, 26 and the ILD layer 20. The insulator layer 30 may include a dielectric material such as silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. In one embodiment, the insulator layer 30 is composed of silicon nitride. The insulator layer 30 may be formed utilizing a deposition process such as, for example, CVD or PECVD. The insulator layer 30 that is formed may have a thickness ranging from 50 nm to 100 nm, although lesser and greater thicknesses can also be employed.
The bottom electrodes 32, 34 are separated from one another by the insulator layer 30 and include first bottom electrodes 32 contacting the first bottom contact structures 22, and a second bottom electrode 34 contacting the second bottom contact structure 24. Each of the bottom electrodes 32, 34 is composed of a conductive material such as, for example, TiN, W or tantalum nitride (TaN). The bottom electrodes 32, 34 can be any shape (e.g., ring shape or line type) as long as the bottom electrodes 32, 34 have a very small contact surface on the top. The very small contact surface tends to concentrate current density during operation of the circuit. The resulted high current density allows effectively triggering the reaction of a reactive material in a RM erasure element later formed on top of the second bottom electrode 34. The area of the top contact surface of each of the bottom electrodes 32, 34 can be from 10 nm2 to 1000 nm2, although lesser and greater areas can also be employed.
In one embodiment, each of the bottom electrodes 32, 34 has a sublithographic lateral dimension, that is, the lateral dimension of each bottom electrode 32, 34 is less than the lateral dimension of one feature size of the lithographic technology employed to fabricate the bottom electrodes 32, 34. For example, the lateral dimension of the bottom electrodes 32, 34 is typically less than 40 nm. In one embodiment, the lateral dimension of the bottom electrodes 32, 34 is approximately one-third the lithographic feature size.
In one embodiment, the bottom electrodes 32, 34 can be formed by a keyhole transfer method described in U.S. patent application Ser. No. 12/855,078, now U.S. Pat. No. 8,728,859, titled “Small Footprint Phase Change Memory Cell”, which is owned by the assignee of the present application, and the entire disclosure of which is incorporated herein by reference.
Further shown in
Referring to
Referring to
Referring to
The trench 52 can be formed by applying a mask layer over the first dielectric layer 50 and lithographically patterning the mask layer to form an opening therein. The opening overlies the second bottom electrode 34. In one embodiment and as shown in
The pattern of the opening in the mask layer (54, 56) is transferred through the first dielectric layer 50 and the first dielectric cap layer 40 to form the trench 52. In one embodiment, an anisotropic etch, such as RIE, may be performed to remove a portion of the first dielectric layer 50 that is exposed by the opening and a portion of the first dielectric cap layer 40 underlying the exposed portion of the first dielectric layer 50.
Referring to
The RM erasure element 60 can be formed by depositing a reactive material in the trench 52 by any suitable deposition method such as, for example, CVD or PVD. The thickness of the RM erasure element 60 is set such that a top surface of the RM erasure element 60 is located below the top surface of the first dielectric layer 50. The RM erasure element 60 thus does not connect to the deposited reactive material on the sidewalls of the photoresist layer 56. In one embodiment, the thickness of the RM erasure element 60 can be from 1 nm to 15 μm, although lesser and greater thicknesses can also be employed. Upon dissolving the release layer 54 by a suitable solvent such as acetone, the deposited reactive material on top of the photoresist layer 56 can be lift off along with the photoresist layer 56, leaving only the RM erasure element 60 in the trench 52.
As described above, the processes in formation of the RM erasure element 60 in the present application are compatible with standard CMOS fabrication techniques, thereby allowing reducing fabrication cost during implementation and integration of such component with the PCM cells (32, 36, 38).
Referring to
Next, a trench fill portion 64 is formed over the RM erasure element 60 to completely fill the trench 52. The trench fill portion 64 may include a dielectric material that is different from the dielectric material of the second dielectric cap layer 62. In one embodiment, when the second dielectric cap layer 62 includes silicon nitride, the trench fill portion 64 may include a dielectric oxide such as silicon oxide. The trench fill portion 64 can be formed by depositing a dielectric material over the second dielectric cap layer 62, for example, by CVD, and planarizing the deposited dielectric material employing the second dielectric cap layer 62 as a stopping layer. The planarization of the deposited dielectric material can be performed, for example, by CMP, a recess etch, or a combination thereof. In one embodiment, the top surface of the trench fill portion 64 is coplanar with the topmost surface of the second dielectric cap layer 62.
Referring to
Referring to
Next, a second dielectric layer 74 is deposited over the third dielectric cap layer 72. The second dielectric layer 74 may include a dielectric material that is different from the dielectric material of the third dielectric cap layer 72. In one embodiment and when the third dielectric cap layer 72 is composed of silicon nitride, the second dielectric layer 74 can include a dielectric oxide such as silicon oxide. The second dielectric layer 74 can be formed by CVD, PVD or spin coating. The second dielectric layer 74 may be self-planarizing, or the top surface of the second dielectric layer 74 can be planarized, for example, by CMP.
Referring to
While the application has been described in terms of specific embodiments, it is evident in view of the foregoing description that numerous alternatives, modifications and variations will be apparent to those skilled in the art. Each of the embodiments described herein can be implemented individually or in combination with any other embodiment unless expressly stated otherwise or clearly incompatible. Accordingly, the application is intended to encompass all such alternatives, modifications and variations which fall within the scope and spirit of the application and the following claims.
Cabral, Jr., Cyril, Rodbell, Kenneth P., Brightsky, Matthew J.
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