The subject matter of this specification can be embodied in, among other things, a fluid control device that includes a housing defining a plunger cavity in fluid communication with a fluid inlet and a fluid outlet, a valve having a shaft having a first end and a second end, and a stopper at the first end configured to block a fluid circuit between the fluid inlet and the fluid outlet in a first configuration of the inlet control valve and connect the fluid circuit in a second configuration of the inlet control valve, and a plunger configured for axial movement within the plunger cavity, defining a shaft cavity having an inner wall extending from an enclosed end to an open end in fluid communication with the fluid outlet, and configured to accommodate axial movement of the shaft within the shaft cavity.
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1. A fluid control device comprising:
a housing defining a plunger cavity in fluid communication with a fluid inlet and a fluid outlet;
a valve comprising:
a shaft having a first end and a second end; and
a stopper at the first end, configured to block a fluid circuit between the fluid inlet and the fluid outlet in a first configuration of the inlet control valve and connect the fluid circuit in a second configuration of the inlet control valve; and
a plunger configured for axial movement within the plunger cavity, defining a shaft cavity having an inner wall extending from an enclosed end to an open end in fluid communication with the fluid outlet, and configured to accommodate axial movement of the shaft within the shaft cavity.
10. A method of fluid control comprising:
blocking, by a stopper at a first end of a shaft of a valve, a fluid circuit between a fluid inlet to a fluid outlet, wherein the valve is at a first position;
moving a plunger axially within a plunger cavity from a first plunger position toward a second plunger position, wherein the shaft is arranged within a shaft cavity defined within the plunger between an enclosed end and an open end;
reducing, by movement of the plunger toward the second plunger position, fluid pressure of a fluid within the shaft cavity between the shaft and the plunger;
urging, by the reduced fluid pressure, axial movement of the shaft within the shaft cavity from a first valve position toward a second valve position; and
unblocking, by the stopper based on axial movement of the shaft, the fluid circuit.
15. An engine system comprising:
a combustion chamber;
a camshaft;
a fuel rail; and
a fluid control device comprising:
a housing defining a fluid inlet in fluid communication with the fuel rail;
a fluid outlet in fluid communication with the combustion chamber and the plunger cavity;
a valve comprising:
a shaft having a first end and a second end; and
a stopper at the first end, configured to substantially block fluid flow from the fluid inlet to the fluid outlet in a first configuration of the inlet control valve and allow fluid flow from the fluid inlet to the fluid outlet in a second configuration of the inlet control valve; and
a plunger configured to follow the camshaft and move axially within the plunger cavity, the plunger defining a shaft cavity having an inner wall extending from an enclosed end to an open end in fluid communication with the fluid outlet, and configured to accommodate axial movement of the shaft within the shaft cavity.
2. The fluid control device of
3. The fluid control device of
4. The fluid control device of
5. The fluid control device of
6. The fluid control device of
7. The fluid control device of
8. The fluid control device of
9. The fluid actuator of
11. The method of
flowing fluid from the open end toward the enclosed end between the shaft and an inner wall of the shaft cavity;
restoring fluid pressure within the shaft cavity between the shaft and the plunger; and
stopping movement of the shaft relative to the plunger.
12. The method of
moving the plunger axially within the plunger cavity toward the first plunger position;
increasing, by movement of the plunger toward the first position, fluid pressure within the shaft cavity between the shaft and the plunger;
urging, by the increased fluid pressure, axial movement of the shaft within the shaft cavity toward the first valve position; and
blocking, by the stopper, the fluid circuit.
13. The method of
flowing fluid from the shaft cavity toward the open end between the shaft and an inner wall of the shaft cavity;
restoring fluid pressure within the shaft cavity between the shaft and the plunger; and
stopping movement of the shaft relative to the plunger.
14. The method of
16. The engine system of
17. The engine system of
18. The engine system of
19. The engine system of
20. The engine system of
21. The engine system of
22. The engine system of
23. The engine system of
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This application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 62/526,880, filed on Jun. 29, 2017, the contents of which are hereby incorporated by reference.
This instant specification relates to fluid control valves, more particularly, fluid-dampened inlet control valves.
In operation of a piston pump, an inlet control valve (ICV) opens a fuel inlet in the working volume during an intake stroke and resists a fuel back flow during a pump stroke. Accordingly, to achieve optimized flow efficiency the valve should open at the very beginning of the intake stroke and close at the end of the intake stroke (e.g., at the beginning of pumping stroke).
Some existing ICVs are designed to open at a predetermined pressure, sometimes referred to as a valve opening pressure (VOP), which is achieved by a spring that provides a defined amount of force. Thus, the opening of the valve is not directly dependent on valve movement (i.e., position), but rather on a fluid pressure in a pump element. Furthermore, these valves are designed to close when the pump stroke begins. In some prior designs, the closing of the valve is again driven by the pressure conditions in the pump element. Such techniques for controlling an ICV operation can lead to a number of unwanted problems, such as reduction in volumetric pump efficiency, slow ICV response, fluid cavitation (for example, due to slow response and/or backflow), and mechanical damage (e.g., caused by cavitation, valve bounce).
In general, this document describes fluid control valves, more particularly, fluid-dampened inlet control valves.
In a first aspect, a fluid control device includes a housing defining a plunger cavity in fluid communication with a fluid inlet and a fluid outlet, a valve having a shaft having a first end and a second end, and a stopper at the first end configured to block a fluid circuit between the fluid inlet and the fluid outlet in a first configuration of the inlet control valve and connect the fluid circuit in a second configuration of the inlet control valve, and a plunger configured for axial movement within the plunger cavity, defining a shaft cavity having an inner wall extending from an enclosed end to an open end in fluid communication with the fluid outlet, and configured to accommodate axial movement of the shaft within the shaft cavity.
Various embodiments and include some, all, or none of the following features. The shaft and the inner wall can define a fluid passage from the open end to the enclosed end. The shaft cavity and the shaft can be configured such that the fluid passage has a predetermined cross-section. The fluid control device can include a biasing member configured to urge the valve toward the first configuration. The fluid control device can include a fluid seal between the plunger and a plunger cavity wall of the plunger cavity, wherein the seal can define a portion of the plunger cavity. The fluid control device can include an actuator configured to urge movement of the inlet control valve between the first configuration and the second configuration. The actuator can include a cam follower coupled to the plunger and configured to urge reciprocal axial movement of the plunger in response to rotation of a cam. The actuator can include a linkage connected to a crankshaft. The actuator can be one of an electromagnetic solenoid, an electromagnetic servo, or an electromagnetic motor coupled to the plunger and configured to urge reciprocal axial movement of the plunger in response to an electrical activation signal.
In a second aspect, a method of fluid control includes blocking, by a stopper at a first end of a shaft of a valve, a fluid circuit between a fluid inlet to a fluid outlet, wherein the valve is at a first position, moving a plunger axially within a plunger cavity from a first plunger position toward a second plunger position, wherein the shaft is arranged within a shaft cavity defined within the plunger between an enclosed end and an open end, reducing, by movement of the plunger toward the second plunger position, fluid pressure of a fluid within the shaft cavity between the shaft and the plunger, urging, by the reduced fluid pressure, axial movement of the shaft within the shaft cavity from a first valve position toward a second valve position, and unblocking, by the stopper based on axial movement of the shaft, the fluid circuit.
Various implementations can include some, all, or none of the following features. The method can include flowing fluid from the open end toward the enclosed end between the shaft and an inner wall of the shaft cavity, restoring fluid pressure within the shaft cavity between the shaft and the plunger, and stopping movement of the shaft relative to the plunger. The method can include moving the plunger axially within the plunger cavity toward the first plunger position, increasing, by movement of the plunger toward the first position, fluid pressure within the shaft cavity between the shaft and the plunger, urging, by the increased fluid pressure, axial movement of the shaft within the shaft cavity toward the first valve position, and blocking, by the stopper, the fluid circuit. The method can include flowing fluid from the shaft cavity toward the open end between the shaft and an inner wall of the shaft cavity, restoring fluid pressure within the shaft cavity between the shaft and the plunger, and stopping movement of the shaft relative to the plunger. The method can include urging, by a biasing force provided by a compliant member, movement of the valve toward the first valve position, wherein the reduced fluid pressure is sufficient to overcome the biasing force.
In a third aspect, an engine system includes a combustion chamber, a camshaft, a fuel rail, and a fluid control device having a housing defining a fluid inlet in fluid communication with the fuel rail, a fluid outlet in fluid communication with the combustion chamber and the plunger cavity, a valve having a shaft having a first end and a second end, and a stopper at the first end, configured to substantially block fluid flow from the fluid inlet to the fluid outlet in a first configuration of the inlet control valve and allow fluid flow from the fluid inlet to the fluid outlet in a second configuration of the inlet control valve, and a plunger configured to follow the camshaft and move axially within the plunger cavity, the plunger defining a shaft cavity having an inner wall extending from an enclosed end to an open end in fluid communication with the fluid outlet, and configured to accommodate axial movement of the shaft within the shaft cavity.
Various embodiments can include some, all, or none of the following features. The shaft and the inner wall can define a fluid passage from the open end to the enclosed end. The shaft cavity and the shaft can be configured such that the fluid passage has a predetermined cross-section. The engine system can include a biasing member configured to urge the valve toward the first configuration. The engine system can include a fluid seal between the plunger and a plunger cavity wall of the plunger cavity, wherein the seal can define a portion of the plunger cavity. The engine system can include an actuator configured to urge movement of the inlet control valve between the first configuration and the second configuration. The actuator can include a cam follower coupled to the plunger and configured to urge reciprocal axial movement of the plunger in response to rotation of a cam. The actuator can include a linkage connected to a crankshaft. The actuator can be one of an electromagnetic solenoid, an electromagnetic servo, or an electromagnetic motor coupled to the plunger and configured to urge reciprocal axial movement of the plunger in response to an electrical activation signal.
The systems and techniques described here may provide one or more of the following advantages. First, an inlet control valve can open and close early in the intake and pump strokes. Second, the inlet control valve can increase the volumetric efficiency of the pump. Third, the inlet control valve can reduce the formation of cavitation bubbles.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features and advantages will be apparent from the description and drawings, and from the claims.
This document describes fluid control valves, more particularly, fluid-dampened inlet control valves (ICVs), and techniques for using such valves. In general, the operation of the ICVs described in this document are controlled through a fluid connection between the ICV and a plunger. Localized pressures developed by fluid encapsulated between the ICV and plunger and caused by relative motion of the ICV and plunger, as well as the transfer of motion between the ICV and plunger by viscous friction forces of the fluid, urge relative motion of the ICV and plunger. By means of this connection between the components, the timing of opening and closing events of an ICV at the beginning of intake and pump strokes can be improved, while still permitting the ICV to control volumetric flow.
The system 100 includes an outer housing 102. A camshaft 104 rotates within the outer housing 102. In some embodiments, the camshaft 104 can be rotated in synchronicity with a pumping mechanism. A cam follower 106 includes a roller 108, a bushing 110, and a bias plate 112. The bias plate 112 is urged away from a valve housing 202 of the ICV 200 by a compliant member 120 (e.g., a spring) to urge the cam follower 106 into contact with the camshaft 104. As the camshaft 104 rotates, the cam follower 106 is urged to move reciprocally (e.g., up and down in the illustrated example).
The bias plate 112 is removably coupled to a distal end 212 of a plunger 210 of the ICV 200. The plunger 210 is disposed within a plunger cavity 204 defined within the valve housing 202. The plunger 210 is configured to be urged in reciprocal axial movement within the plunger cavity 204 by the bias plate 112 as the cam follower 106 moves. In some embodiments, a seal may be disposed between a portion of the plunger 210 and the plunger cavity 204. In some embodiments, the plunger may be configured to be urged to move axially by an electromagnetic actuator (e.g., a solenoid, an electric motor) or some other form of mechanical actuator (e.g., a linkage connected to a crankshaft).
A shaft cavity 216 is defined within the plunger 210 at a proximal end 214, between an enclosed end 215a and an open end 215b. The shaft cavity 216 is sized to accommodate the shaft 222 such that the shaft 222 can move axially within the shaft cavity 216. The shaft cavity 216 is formed to be substantially aligned with (e.g., parallel to) the plunger cavity 214, such that the axial movement of the shaft 222 is substantially aligned with (e.g., parallel to) the axial movement of the plunger 210.
The ICV 200 includes a stopper plate 230. The stopper plate 230 defines a valve cavity 232 having a portion 234 sized to partly accommodate the stopper 224 (e.g., having a relatively large cross section) and another portion 236 differently sized to accommodate a portion of the shaft 222 (e.g., having a relatively smaller cross section than the portion 234). The stopper plate 230 also defines a fluid passage 238 extending through the body of the stopper plate 230. In some embodiments, the fluid passage 238 can be a portion of the valve cavity 232 (e.g., a gap around the stopper 224 and the shaft 222).
The valve 220 is arranged to controllably permit and block (e.g., stop, prevent) a fluid circuit defined in a valve head 250. It should be noted that any references to the valve 220 blocking, stopping, closing, preventing flow are to be understood as being practical within typical mechanical capabilities and manufacturing tolerances (e.g., blocking the fluid circuit can include substantially blocking the fluid circuit). The fluid circuit extends from an inlet 252, to a chamber 254, to an outlet 256. The stopper 224 is disposed within the chamber 254 to controllably open and close the fluid connection between the inlet 252 and the chamber 254. The stopper 224 is configured to move axially to a first position in which the stopper 224 at least partly contacts a seat 258 of the valve head 250 and substantially blocks fluid from flowing from the inlet 252 to the chamber 254. As the stopper 224 is moved axially away from the seat 258, a fluid (e.g., fuel) is able to flow from the inlet 252 to the chamber 254. Fluid in the chamber 254 is able to flow the shaft cavity 216 as well as the outlet 256, as will be described in more detail below in reference to
Referring first to
Referring now to
As the valve 220 moves axially, the stopper 224 moves away from the seat 258, unblocking the inlet 252 to allow fluid to flow through the inlet 252 into the chamber 254. A portion of the fluid flows to and out through the outlet 256, and a portion of the fluid flows to the fluid passage 238.
Referring now to
As the plunger 210 continues to move axially, the amount of open space within the shaft cavity 216 between the shaft 222 and the plunger 210 increases. Fluid from the fluid passage 238 is drawn into the shaft cavity 216 along a lateral gap 330 defined between the shaft 222 and the wall of the shaft cavity 216. For example, the shaft 222 can be formed with a predefined cross-section that is smaller than the predefined cross-section of the shaft cavity 216, such that the shaft 222 fits within the shaft cavity 216 with a predefined loose tolerance that allows fluid to pass.
The gap 330 provides a physical restriction that reduces the rate of fluid flow between the fluid passage 238 and the shaft cavity 216. This restriction and reduced rate of flow through the gap 330 provides a fluid damping function between the movement of the plunger 210 and the movement of the valve 220. For example, the valve 220 will follow the plunger 210, albeit with lesser speed and force than that of the plunger 210.
Referring now to
Referring now to
As the plunger 210 continues to move axially, the amount of open space within the shaft cavity 216 between the shaft 222 and the plunger 210 decreases. Fluid in the shaft cavity 216 is urged out of the shaft cavity 216 along the lateral gap 330 toward the fluid passage 238, into the chamber 254, and out the outlet 256. Backflow of the fluid to the inlet 252 is prevented by the valve 220, which is seated against the seat 258.
As was discussed above, the valve 220 and the plunger 210 are linked hydraulically, such that the valve 220 at least partly follows the plunger 210 axially as the plunger 210 is moved axially. Fluid leakage along the gap 330 provides a damping effect in the movement of the valve 220 relative to the plunger 210. In some embodiments, the damping effect can soften impacts when the stopper 224 contacts the seat 258 and/or the hard stop 320. In some embodiments, the damping effect can reduce the occurrence of fluid cavitation. For example, when localized pressures of a liquid decline to some point below the saturated vapor pressure, bubbles can form. These bubbles can subsequently implode and cause shockwaves that can incrementally damage nearby mechanical parts. The damping effect of the valve 220 reduces the acceleration of the valve 220 through the surrounding fluids, thereby reducing the amount of localized depressurization of the fluid and reducing or eliminating the occurrence of cavitation that can happen as a result.
At 410, a stopper at a first end of a shaft of a valve at a first position blocks a fluid circuit between a fluid inlet to a fluid outlet. For example,
At 420, a plunger moves axially within a plunger cavity from a first plunger position toward a second plunger position, wherein the shaft is partly arranged within a shaft cavity defined within the plunger between an enclosed end and an open end. For example,
At 430, fluid pressure of a fluid within the shaft cavity between the shaft and the plunger is reduced by movement of the plunger toward the second plunger position. For example, in
At 440, axial movement of the shaft within the shaft cavity from a first valve position toward a second valve position is urged by the reduced fluid pressure. For example, the shaft 222 of the example valve 220 is drawn away from the position shown in
At 450 the fluid circuit is unblocked by the stopper based on axial movement of the shaft. For example, referring to
In some implementations, the process 400 can also include flowing fluid from the open end toward the enclosed end between the shaft and an inner wall of the shaft cavity, restoring fluid pressure within the shaft cavity between the shaft and the plunger, and stopping movement of the shaft relative to the plunger. For example,
The process 400 can also include moving the plunger axially within the plunger cavity toward the first plunger position, increasing, by movement of the plunger toward the first position, fluid pressure within the shaft cavity between the shaft and the plunger, urging, by the increased fluid pressure, axial movement of the shaft within the shaft cavity toward the first valve position, and blocking, by the stopper, the fluid circuit. For example,
In some implementations, the process 400 can also include flowing fluid from the shaft cavity toward the open end between the shaft and an inner wall of the shaft cavity, restoring fluid pressure within the shaft cavity between the shaft and the plunger, and stopping movement of the shaft relative to the plunger. For example,
In some implementations, the process 400 can also include urging, by a biasing force provided by a compliant member, movement of the valve toward the first valve position, wherein the reduced fluid pressure is sufficient to overcome the biasing force. For example, the ICV 200 can include a spring, magnet, elastic member, or any other appropriate source of biasing force between the stopper 224 and the hard stop 320, or within the shaft chamber 216 between the enclosed end 215a and the shaft 222, in which the spring is configured to urge the stopper 224 away from the hard stop 320 and toward the seat 258. In such examples, the valve 220 would open the inlet 252 to the chamber 254 only when hydraulic forces caused by the relative motion of the plunger 210 and the shaft 222 were large enough to overcome the biasing force of the spring.
Although a few implementations have been described in detail above, other modifications are possible. For example, the logic flows depicted in the figures do not require the particular order shown, or sequential order, to achieve desirable results. In addition, other steps may be provided, or steps may be eliminated, from the described flows, and other components may be added to, or removed from, the described systems. Accordingly, other implementations are within the scope of the following claims.
Vukadinovic, Vlade, Huebner, Lars
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