A switch device capable of safely opening or short-circuiting an electrical circuit in response to an abnormality such as wetting with water or liquid leaking from a battery is provided. The device includes first and second conductors connected to an external circuit, and a reaction part including an insulating material which changes state on contact with a liquid, the first and second conductors being electrically connected or disconnected by the insulating material changing state on contact with the liquid.
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23. A battery system comprising:
a battery; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein a positive electrode or a negative electrode of the battery is to be insulated by the insulating material contracting, agglomerating, or dissolving on contact with the liquid.
1. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state by any of contracting, dissolving, and agglomerating on contact with the liquid, and
wherein the first and second conductors are connected under normal conditions and are to be separated by the insulating material contracting or dissolving.
19. A switch device comprising:
a housing having one or more guiding inlets through which a liquid enters;
an insulating material having a cylindrical shape which is provided in the housing and which expands on contact with the liquid; and
a conductive layer which is connected on both ends to an external circuit and which is formed on a circumferential surface of the insulating material,
wherein the both ends of the conductive layer are to be made discontinuous by the insulating material expanding on contact with the liquid entering through the one or more guiding inlets.
7. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid, wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state by any of contracting, dissolving, and agglomerating on contact with the liquid; and
a housing having one or more guiding inlets through which the liquid enters,
wherein the insulating material is provided on an interior wall of the housing and conductive particles are arranged at a location at which the one or more guiding inlets open, and
wherein the first and second conductors are provided in separation within the housing and are electrically connected via the conductive particles.
21. A switch device comprising:
a housing in a hollow shape having one or more guiding inlets through which a liquid enters;
an insulating material in a tube shape which expands on contact with the liquid aligned with an interior wall of the housing; and
a conductive layer in a linear shape which is connected on both ends to an external circuit and which wraps around an inner circumferential surface of the insulating material,
wherein, in the insulating material and the conductive layer, a slit is formed which is continuous with the one or more guiding inlets, the both ends of the conductive layer being made discontinuous by the slit, and
wherein the both ends of the conductive layer made discontinuous by the slit are to be connected by the insulating material expanding on contact with the liquid entering through the one or more guiding inlets.
5. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, wherein the first conductor is a tube-shaped body having one or more guiding inlets through which the liquid enters,
wherein the second conductor is disposed within a hollow interior of the first conductor,
wherein an interior wall of the first conductor or a surface of the second conductor is coated with the insulating material, and
wherein the first and second conductors are electrically connected by the insulating material dissolving on contact with the liquid entering through the one or more guiding inlets.
6. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, wherein the first conductor is a tube-shaped body having one or more guiding inlets through which the liquid enters,
wherein the second conductor is disposed within a hollow interior of the first conductor,
wherein the insulating material is interposed between the first and second conductors so as to shield the second conductor from the first conductor, and
wherein the first and second conductors are to be electrically connected by the insulating material dissolving on contact with the liquid entering through the one or more guiding inlets.
4. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid, wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state by any of contracting, dissolving, and agglomerating on contact with the liquid, and wherein the first and second conductors are separated under normal conditions and are connected by the insulating material contracting or dissolving; and
a housing having one or more guiding inlets through which the liquid enters,
wherein the first and second conductors are lead terminals led out from inside the housing,
wherein the insulating material and conductive particles are filled in the housing, and
wherein the first and second conductors are separated and are to be connected via conductive particles by the insulating material contracting or dissolving on contact with the liquid entering through the one or more guiding inlets.
16. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, further comprising a housing having one or more guiding inlets through which the liquid enters,
wherein the one or more guiding inlets are filled with the insulating material and conductive particles,
wherein the one or more guiding inlets are continuous with a space into which the conductive particles are to be pushed,
wherein the first and second conductors are provided in separation within the space,
wherein the insulating material expands on contact with the liquid entering through the one or more guiding inlets and pushes the conductive particles from the one or more guiding inlets into the space, and
wherein the first and second conductors are to be connected via conductive particles pushed into the space.
14. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, further comprising a housing having one or more guiding inlets through which the liquid enters,
wherein the first and second conductors are provided in separation within the housing and are electrically connected via an arrangement of conductive particles arranged within the housing,
wherein the insulating material is provided in a sheet shape between the one or more guiding inlets and the arrangement of the conductive particles,
wherein the conductive particles are to be pushed into a space provided below the arrangement of conductive particles, and
wherein the arranged conductive particles are to be interrupted by the insulating material expanding on contact with the liquid entering through the one or more guiding inlets.
9. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, further comprising a housing having one or more guiding inlets through which the liquid enters,
wherein the first and second conductors are provided in separation within the housing and are electrically connected via conductive particles arranged within the housing,
wherein the one or more guiding inlets are provided with a guiding conduit filled with the insulating material and facing the arranged conductive particles within the housing,
wherein a space, into which the conductive particles are to be pushed, is provided below the arranged conductive particles, and
wherein the conductive particles are to be pushed into the space by the insulating material expanding on contact with the liquid entering through the one or more guiding inlets to interrupt the arrangement of conductive particles.
18. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, further comprising a housing having a plurality of guiding inlets in a lattice pattern,
wherein the insulating material and conductive particles are provided within the housing,
wherein the first and second conductors are provided in separation within the housing,
wherein the conductive particles are arranged in the insulating material between the first and second conductors in a linear pattern corresponding to the guiding inlets opening through the housing, and
wherein the first and second conductors are in contact via the conductive particles and are to be electrically disconnected by the insulating material expanding, contracting, or dissolving on contact with the liquid entering through the guiding inlets, the conductive particles agglomerating at a position corresponding to the guiding inlet through which the liquid enters, and movement of the conductive particles being restricted by a securing part provided within the housing.
17. A switch device comprising:
first and second conductors connected to an external circuit; and
a reaction part having an insulating material which changes state on contact with a liquid,
wherein the first and second conductors are to be electrically connected or disconnected by the insulating material changing state on contact with the liquid, further comprising a housing having a plurality of guiding inlets in a lattice pattern through which the liquid enters,
wherein the insulating material and conductive particles are provided within the housing,
wherein the first and second conductors are provided in separation within the housing,
wherein the insulating material defines an arrangement of the conductive particles in a lattice pattern in accordance with the guiding inlets opening through the housing, the conductive particles electrically connecting the first and second conductors, and
wherein the first and second conductors are in contact via the conductive particles and are to be electrically disconnected by the insulating material expanding, contracting, or dissolving on contact with the liquid entering through the guiding inlets, the conductive particles agglomerating at a position corresponding to one or more of the guiding inlets through which the liquid enters, and movement of the conductive particles being restricted by a securing part provided within the housing.
2. The switch device according to
wherein the insulating material and conductive particles are filled in the housing, and
wherein the first and second conductors are connected via the conductive particles and are to be separated by the insulating material contracting or dissolving on contact with the liquid which enters through the one or more guiding inlets.
3. The switch device according to
8. The switch device according to
10. The switch device according to
11. The switch device according to
12. The switch device according to
15. The switch device according to
wherein the conductive particles are arranged between the first and second conductors.
20. The switch device according to
22. The switch device according to
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The present disclosure relates to a switch device for opening and short-circuiting an electric circuit in response to an entering liquid as well as an electronic component and battery system incorporating the same. This application claims priority to Japanese Patent Application No. 2015-199815 filed on Oct. 7, 2015, the entire contents of which are hereby incorporated by reference.
In recent years, lithium ion secondary batteries have been incorporated in a large number of mobile phones and laptops, among other electronic appliances. Lithium ion secondary batteries have high energy densities and, to ensure the safety of users and electric appliances, are typically provided with several protective circuits incorporated in the battery pack for over-charging protection and over-discharging protection to interrupt the input and output of the battery pack under predetermined conditions. However, if a positive/negative electrode insulation fitting portion were to be corroded by being wet, there is a possibility that pressure from the interior of the battery might leak and a safety valve might malfunction to cause a fire.
PLT 1: Japanese Unexamined Patent Application Publication No. H11-144695
PLT 2: Japanese Unexamined Patent Application Publication No. 2000-162081
Some batteries have employed seals applied for detecting evidence of and providing a warning for exposure to water (for example, see PLT 1); however, battery use is not restricted, potentially creating a risk of a circuit malfunction caused, for example, by migration (degraded insulation) or short circuits due to a wet circuit substrate. Furthermore, a malfunction equivalent to that described above might occur in the case of leaking electrolyte solution accompanying a battery abnormality.
As a measure for wetting of electronic appliances with water, sensors for detecting liquids such as water have been provided which activate a protective circuit by transmitting a signal from the sensor when detecting water. For example, a water leak sensor having a detector constituted by a pair of electrodes disposed on an insulating substrate to face each other across a predetermined interval has been proposed (for example, see PLT 2). In this water leak sensor, when there is water between the electrodes of the detector, electricity leaking between terminals causes a signal to be input to a control circuit to control operation of the device. Because liquid has to enter into the detector to trigger operation, this water wetting sensor requires a configuration to actively draw water into the detector in a wet state; however, in states other than the wet state, in which activating the control circuit is unnecessary, the sensor must avoid improper activation so as to ensure reliability as a sensor.
In view of such conventional circumstances, an object of the present disclosure is to provide a switch device capable of safely opening or short circuiting an electrical circuit in response to an abnormality such as wetting with water or liquid leaking from a battery.
In order to solve the above problem, a switch device according to the present disclosure includes first and second conductors connected to an external circuit, and a reaction part having an insulating material which changes state on contact with a liquid, the first and second conductors being electrically connected or disconnected by the insulating material changing state on contact with the liquid which has entered the device interior.
Furthermore, an electronic component according to the present disclosure includes an external-connection terminal connected to an external circuit and a reaction part having an insulating material which changes state on contact with a liquid, the external-connection terminal being electrically insulated by the insulating material expanding, contracting, agglomerating, or dissolving on contact with a liquid.
Furthermore, a battery system according to the present disclosure includes a battery and a reaction part having an insulating material which changes state on contact with a liquid, a positive electrode or negative electrode of the battery being electrically insulated by the insulating material expanding, contracting, agglomerating, or dissolving on contact with the liquid.
According to the present disclosure, a reacting part includes an insulating material which changes state on contact with a liquid, and by the insulating material contacting liquid which has entered the device interior, because a first and a second conductor are electrically connected or opened, it is possible to safely and reliably open or short-circuit an external circuit in response to an abnormality such as wetting with water or liquid leaking from a battery.
Embodiments of a switch device, an electronic component, and a battery system according to the present disclosure will now be more particularly described with reference to the accompanying drawings. It should be noted that the present disclosure is not limited to the embodiments described below and it is a matter of course that various modifications can be added to the embodiments without departing from the scope of the present disclosure. Furthermore, the features illustrated in the drawings are illustrated schematically and are not intended to be drawn to scale. Actual dimensions should be determined in consideration of the following description. Moreover, those skilled in the art will appreciate that dimensional relations and proportions may be different among the drawings in some parts.
Switch Device 1
A switch device according to the present disclosure is incorporated into an external circuit such as a battery circuit or a warning circuit and interrupts the battery circuit or powers the warning circuit or a protective circuit in a wet state such as in the case of submersion in water or liquid leakage. Referring to
Conductors
By connecting the first and second conductors 2, 3 between open ends of the external circuit in which the switch device 1 is incorporated, the first and second conductors 2, 3 serve as members for electrically connecting an external circuit, and, for example, it is possible to use known conductive components such as lead wires or metal terminal pieces.
In the switch device 1, connecting ends of the first and second conductors 2, 3 are led to the exterior of the housing 6 and are connected to a terminal portion of the external circuit, allowing connection with the external circuit. Moreover, the switch device 1 may be connected to the external circuit by connecting the first and second conductors 2, 3 to an external-connection electrode formed on an insulating substrate provided in the housing 6 and connected with an open terminal of the external circuit.
Under normal conditions, the switch device 1 either electrically connects the external circuit via the first and second conductors 2, 3 or opens the external circuit by separating the first and second conductors 2, 3; on contacting a liquid, the reaction part 5 reacts to separate or connect the first and second electrodes 2, 3 to open or electrically connect the external circuit.
Reaction Part
The reaction part 5 utilizes a state change in an electrically insulating material 4 caused by contacting a liquid to irreversibly connect or separate the first and second conductors 2, 3. As the insulating material 4, any electrically insulating material which changes state such as by expanding, contracting, softening, dissolving, or agglomerating on contact with a liquid may be used, and a suitable material can be selected in accordance with method of connecting or separating the first and second conductors 2, 3 and with state change requirements depending on factors such as form of the first and second conductors 2, 3 and housing 6.
Candidates for the insulating material 4 include, for example, natural polymers such as agar and gelatin, semisynthetic polymers such as cellulose and starch, and synthetic polymers such as polyvinyl alcohol, among others. These contract or dissolve on contact with a liquid, and, in the case of high molecular weights, tend to expand instead of dissolve. Moreover, as the insulating material 4, in the case of using a water-soluble solid such as solidified sugar, the material dissolves or is reduced in volume when contacting a liquid.
Furthermore, assuming an electrolyte solution such as of ethylene carbonate filling a battery cell as the liquid, in the case of a switch device for activating in response to leaking battery electrolyte solution, examples of the insulating material 4 include ABS, polyacrylonitrile, polyvinylidene fluoride, and saturated polyesters such as PET, PTT, and PEN, among others. In these insulating materials 4 as well, because there are cases in which high molecular weights reduce dissolution rates and thus might reduce the reaction time of the switch device 1, when giving priority to reaction rates, it is preferable to adjust the degree of polymerization.
The housing 6 of the switch device 1 can be formed of an electrically insulating material such as various engineering plastics, and ceramics, among other materials. By providing the switch device 1 with the housing 6, it is possible to protect the first and second conductors 2, 3 and the reaction part 5.
In the housing 6, a guiding inlet 7 is provided for guiding liquid to the reaction part 5. In the switch device 1, liquid flowing into the reaction part 5 through the guiding inlet 7 provided in the housing 6 causes irreversible electrical connection or separation of the first and second conductors 2, 3.
For example, as illustrated in
Moreover, as illustrated in
The housing 6 may be a cylindrical shape or a prism shape and the guiding inlet 7 may be formed in any position and in any number.
A discharging outlet may be formed in the housing 6 for discharging liquid entering via the guiding inlet 7.
The discharging outlet 8 is preferably formed smaller than the guiding inlet 7. By making the discharging outlet 8 relatively small, it is possible to prevent excessive discharge of liquid entering the housing 6 from causing a delay in the action of the reaction part 5.
Furthermore, the discharging outlet 8 is preferably provided at the same height as the position at which the reaction part 5 of the housing 6 is provided, or higher than the position at which the reaction part 5 is provided. For example, as illustrated in
The guiding inlet 7 for guiding liquid and the discharging outlet 8 for discharging liquid may be any shape, for example, circular or rectangular. Furthermore, as illustrated in
In addition to providing the housing 6 with a slit-shaped guiding inlet 7 on the top surface 6a, the housing 6 may be provided with a guiding conduit 9 for guiding the liquid to the reaction part 5. As illustrated in
In the housing 6, as illustrated in
It should be noted that, as illustrated in
In the switch device 1, as illustrated in
Moreover, as illustrated in
As illustrated in
Forming the guiding inlet 7 in a position in accordance with the position of the reaction part 5 enables effective guidance of a large volume of liquid through the guiding inlet 7 to the first and second conductors 2, 3 and reaction part 5 so that reaction in the reaction part 5 is effective and connection or separation of the first conductor 2 can be promoted in the switch device 1.
Furthermore, liquid may be led to the reaction part 5 in the switch device 1 by subjecting a location other than the reaction part 5 to a water repellent treatment. For example, as illustrated in
Moreover, in the switch device 1, an interior wall of the housing 6 may be subjected to a water repellent treatment. By subjecting the interior wall of the housing 6 to a water repellent treatment, liquid entering the housing 6 can be effectively guided to the reaction part 5 so that action of the reaction part 5 can occur rapidly.
Furthermore, as illustrated in
By pasting the sheet 11 to the top surface 6a of the housing 6 to block the guiding inlet 7, small amounts of liquid which should not activate the switch device 1 can be prevented from entering the guiding inlet 7, thus ensuring reliability of the switch device 1 as a sensor. It should be noted that, in the switch device 1, in addition to pasting the sheet 11 made of the insulating material 4, the insulating material 4 may be applied to or filled in the guiding inlet 7 so as to block the guiding inlet 7. The activation condition of the switch device 1, which is entrance of water into the guiding inlet 7, can be adjusted by selecting thickness and constituents of the insulating material 4.
Similarly, in the switch device 1, as illustrated in
Therefore, by connecting the external circuit 12 such as an alarm circuit for outputting an alarm, a protective circuit for interrupting a charging/discharging path of a battery, or a backup circuit, these external circuits can be activated in response to an abnormality such as wetting with water or liquid leaking from a battery.
Inversely, the switch device 1 may connect (in
Alternative Example 1 of the Switch Device
Next, an example configuration of the first and second conductors 2, 3 and reaction part 5 will be more particularly described.
Under the first metal terminal piece 21, a reaction part 5 having an insulating material 4 which changes state on contact with a liquid is provided. The insulating material 4 used in the reaction part 5 of the switch device 20 expands on contact with a liquid. As illustrated in
It should be noted that the switch device 20 may use an insulating material 4 which contracts or dissolves on contact with a liquid, the first and second metal terminal pieces 21, 22 being separated under normal conditions; by the insulating material 4 contracting or dissolving, the first and second metal terminal pieces 21, 22 are connected. In this case, under normal conditions, the first and second metal terminal pieces 21, 22 are urged in a direction towards connection; by providing the insulating material 4 under the first metal terminal piece 21, in a state before liquid enters the housing 6, the contact portion 21a of the first metal terminal piece 21 and the contact portion 22a of the second metal terminal piece 22 are separated. Then, when liquid enters the housing 6, the insulating material 4 contracts or dissolves, causing the first and second metal terminal pieces 21, 22 to elastically return, thus bringing the contact portions 21a, 22a into contact with each other.
Furthermore, as illustrated in
As illustrated in
It should be noted that the switch device 20 may use an insulating material 4 which expands on contact with a liquid to connect the first and second metal terminal pieces 21, 22 which are separated. In this case, the insulating material 4 is disposed above the first metal terminal piece 21. The first and second metal terminal pieces 21, 22 are urged in a direction away from connection therebetween, and in a state before liquid enters the housing 6, the contact portion 21a of the first metal terminal piece 21 and the contact portion 22a of the second metal terminal piece 22 are separated. Then, when a liquid enters the housing 6, the insulating material 4 expands and presses downwards on the first metal terminal piece 21, thus bringing the contact portion 21a into contact with the contact portion 22a of the second metal terminal piece 22.
Furthermore, as illustrated in
As illustrated in
Alternative Example 2 of the Switch Device
Furthermore, in a switch device according to the present disclosure, the second conductor 3 and the reaction part 5 may be arranged within the first conductor 2. In a switch device 30 illustrated in
So long as allowing arrangement within the outer conductor 32, the inner conductor 33 may be any shape and, in addition to the cylinder shape illustrated in
In the switch device 30, as illustrated in
It should be noted that, in the switch device 30, as illustrated in
Furthermore, in the switch device 30, as illustrated in
It should be noted that the switch device 30 may use the outer conductor 32 as the housing 6, or, in this case, an outer circumferential surface of the outer conductor 32 is preferably coated with an electrically insulating material.
Alternative Example 3 of the Switch Device
Furthermore, in a switch device according to the present disclosure, as illustrated in
Furthermore, in the switch device 40, the lead wires 42, 43 are separated within the housing 6 and are electrically connected by the conductive particles 41 secured in the insulating material 4 being continuous between the lead wires 42, 43. The guiding inlet 7 is formed above the arrangement of the conductive particles 41.
The lead wires 42, 43 serving as the first and second conductors 2, 3 are led to the exterior of the housing 6 and are each connected to a connecting end of an external circuit.
In the switch device 40, in a state before liquid enters the housing 6, as illustrated in
It should be noted that, as the first and second conductors 2, 3, the switch device 40 may employ metal terminal pieces supported in the housing 6 or external-connection electrodes constituted by an electrode pattern formed on an insulating substrate. In the switch device 40 illustrated in
The housing 6 has a guiding inlet 7 formed in a top surface in a substantially central portion in which the metal terminal pieces 44, 45 are not provided; the insulating material 4 which dissolves on contact with a liquid is formed on an interior top surface, and the conductive particles 41 are adhered to the insulating material 4. Furthermore, as illustrated in
Below the guiding inlet 7, a space 48 is provided into which the arranged conductive particles 41 fall and are held. Then, as illustrated in
Alternative Example 4 of the Switch Device
Furthermore, in a switch device according to the present disclosure, the guiding inlet 7 of the housing 6 may be provided with a guiding conduit 9 filled with the insulating material 4 and facing an arrangement of conductive particles 51. A switch device 50 as illustrated in
In the switch device 50, a conduit wall 9a of the guiding conduit 9 extends to and faces a vicinity neighboring the arrangement of the conductive particles 51. Thereby, in the housing 6, when liquid enters the guiding conduit 9, it is possible to press on the arrangement of the conductive particles 51. with expansion of the insulating material 4; moreover, it is possible to ensure that the insulating material 4 interrupts the arrangement of the conductive particles 51 without the insulating material 4 scattering within the housing 6 after expansion. Moreover, in the switch device 50, on the side opposite the guiding conduit 9, between which the conductive particles 51 are sandwiched, a space 54 is formed into which the conductive particles 51 are pushed.
In this switch device 50, in a state before liquid enters the housing 6, the lead wires 52, 53 are electrically connected via a conductive path formed by the conductive particles 51 which are arranged and secured within the housing 6 and current is allowed to flow through the external circuit. Then, in the switch device 50, when liquid enters the housing 6, such as in wetting with water or liquid leaking from a battery, as illustrated in
It should be noted that in the switch device 50, as the first and second conductors 2, 3, instead of the lead wires 52. 53, other known conductive components, such as metal terminal pieces, can be used.
It should be noted that the switch device 50 may include a mesh member 55 having a mesh size smaller than the insulating material 4 after expanding arranged on a surface of the housing 6 to block the guiding inlet 7. Thereby, in the switch device 1, when the insulating material 4 filled in the guiding conduit 9 expands on contact with liquid entering through the opening of the guiding inlet 7, the insulating material 4 expands towards the interior of the housing 6 without being expelled to the housing exterior through the guiding inlet 7, which is blocked by the mesh member 55; this ensures the conductive particles 51 are pushed into the space 54 to interrupt the connection between the lead wires 52, 53.
Furthermore, in the switch device 50, as illustrated in
Moreover, in the switch device 50, by forming the guiding conduit 9 so as to widen from the opening of the guiding inlet 7 to the interior of the housing 6, small amounts of liquid which should not activate the switch device 50 can be prevented from entering the guiding conduit 9, thus ensuring reliability of the switch device 50 as a sensor.
Additionally, the housing 6 of the switch device 50 may be made of a ceramic material. This improves strength of the housing 6 to prevent deformation of the housing 6 in case of expansive pressure accompanying expansion of the insulating material 4. Instead of forming the housing 6 of the switch device 50 from a ceramic material, the housing 6 may be provided with a ceramic coating to improve strength. Moreover, using a porous material for the ceramic or ceramic coating material of the housing 6 can improve water intake in the switch device 50.
Furthermore, as illustrated in
The housing 6 is formed by butting a pair of halves constituted by upper and lower halves 6c, 6d. The upper half 6c has a slit-shaped guiding inlet 7 and guiding conduit 9 and, on an inner surface side to be butted with the lower half 6d. the sheet 58 of the insulating material 4 which expands on contact with water is pasted. In the lower half 6d, the metal terminal pieces 56, 57 and the conductive particles 51 are arranged and, on a side of the metal terminal pieces 56, 57 opposite to that facing the upper half 6c, a space 59 is formed into which the conductive particles 51 are to be pushed; the metal terminal pieces 56, 57 are separated and are electrically connected via the conductive particles 51 arranged within the housing.
In the switch device 50, by butting the upper and lower halves 6c, 6d, the sheet 58 of the insulating material 4 is disposed between the guiding inlet 7 and the arrangement of the conductive particles 51.
In this switch device 50, in a state before liquid enters the housing 6, the metal terminal pieces 56, 57 are electrically connected via a conductive path formed by the conductive particles 51 which are arranged and secured within the housing 6, and current is allowed to flow through the external circuit. Then, in the switch device 50, when liquid enters the housing 6, such as in wetting with water or liquid leaking from a battery, as illustrated in
In the switch device 50, the metal terminal pieces 56, 57 may be arranged in parallel in a non-contacting manner, and the conductive particles 51 may be arranged between the metal terminal pieces 56, 57. For example, as illustrated in
Alternative Example 5 of the Switch Device
Furthermore, in a switch device according to the present disclosure, conductive particles 61 filled in the guiding conduit 9 may be pushed out to electrically connect the first and second conductors 2, 3. A switch device 60 as illustrated in
The guiding conduit 9 is filled with the insulating material 4, which expands on contact with a liquid, on a side of the guiding inlet 7 and filled with the conductive particles 61 on a side of the space 62. The space 62 is continuous with the guiding conduit 9 and, as illustrated in
In this switch device 60, in a state before liquid enters the housing 6, the lead wires 63, 64 and the arrangements of the conductive particles 65 are separated, and the external circuit is interrupted. Then, in the switch device 60, when liquid enters the housing 6, such as in wetting with water or liquid leaking from a battery, as illustrated in
As an alternative to having the conductive particles 65 arranged within the space 62, the lead wires 63, 64 of the switch device 60 illustrated in
Moreover, in the switch device 60, the guiding conduit 9 may be formed in a tapered shape that widens towards the inside of the housing 6 or may be blocked by a mesh member having a smaller mesh size than a particle diameter of the insulating material 4 when expanded. Thereby, in the switch device 60, when the insulating material 4 filled in the guiding conduit 9 expands on contact with liquid entering through the opening of the guiding inlet 7, the insulating material 4 expands towards the interior of the housing 6 without being expelled to the housing exterior through the guiding inlet 7; this ensures the conductive particles 61 are pushed into the space 62 so that current can flow between the lead wires 63, 64.
Still further, as illustrated in
Alternative Example 6 of the Switch Device
Furthermore, a switch device according to the present disclosure may have conductive particles 71 arranged in a lattice pattern, and in response to a state change of the insulating material 4, the arrangement of the conductive particles 71 may be disconnected to interrupt the first and second conductors 2, 3. A switch device 70 as illustrated in
In the switch device 70, to secure the conductive particles 71 more reliably in an arrangement at predetermined positions, the conductive particles 71 may be secured to the insulating material 4 by an adhesive agent or a pressure-sensitive adhesive agent. Alternatively, the conductive particles 71 may be secured in predetermined positions in the switch device 70 by a depression formed in the insulating material 4 in accordance with the shape of the conductive particles 71.
Furthermore, within the housing 6 of the switch device 70, a securing part 74 is provided for restricting movement of the conductive particles 71. The securing part 74 is formed of an insulating material and ensures electrical insulation between the external-connection electrodes 72, 73 by restricting movement of the conductive particles 71 caused by a state change of the insulating material 4; for example, a plurality of the securing part 74 is provided as cross-shaped vertical walls at predetermined intervals.
This switch device 70 electrically connects the external circuit before liquid enters the housing 6 by the conductive particles 71 being continuous between the separated external-connection electrodes 72, 73 and secured in a lattice pattern arrangement by the insulating material 4. Then, in the switch device 70, when liquid enters the housing 6 through the guiding inlet 7, such as in wetting with water or liquid leaking from a battery, a state change of the insulating material 4 occurs on contact with a liquid to interrupt a conductive path of the conductive particles 71, which were arranged in a lattice pattern. For example, as illustrated in
In this switch device 70, by forming the guiding inlet 7 in a lattice pattern on one surface of the housing 6 and by arranging the conductive particles 71 in a lattice pattern in the insulating material 4 provided across an entire surface of the housing 6, as illustrated in
Furthermore, in the switch device 70, the conductive particles 71 may be linearly arranged, and the external-connection electrodes 72, 73 may be interrupted by disconnecting this arrangement of the conductive particles 71 with a state change in the insulating material 4. The switch device 70 illustrated in
It should be noted that, in the switch device 70 illustrated in
In this case, in the switch device 70, the conductive particles 71 are preferably arranged in a serpentine pattern so that the arrangement covers a wide area of an entire surface of the housing 6. Moreover, in the switch device 70, within the housing 6, a plurality of the securing part 74 described above are provided at a predetermined interval to restrict movement of the conductive particles 71.
In this switch device 70, in a state before liquid enters the housing 6, as illustrated in
In this switch device 70, by forming the guiding inlet 7 in a lattice pattern on one surface of the housing 6 and by arranging the conductive particles 71 in a linear pattern across an entire surface of the housing 6, the state change occurs in the insulating material 4 at a location corresponding to a liquid entry location. A, for example, to agglomerate the conductive particles 71. In this case, in the switch device 70, because free movement of the conductive particles 71 is restricted by, the securing part 74, an agglomerated body of the conductive particles 71 can be prevented from contacting other particles in the arrangement to form a new conductive path, thus ensuring electrical insulation. Moreover, in the switch device 70, because the conductive path of the conductive particles 71 is cut by a state change occurring in the insulating material 4 at a location corresponding to the liquid entry location A, for liquid entering the housing 6 at any location, it is possible to detect this liquid entry in the switch device 70.
Alternative Example 7 of the Switch Device
Furthermore, a switch device according to the present disclosure may use lead terminals 82, 83 serving as the first and second conductors 2, 3 to electrically connect or open via conductive particles 81 secured in an electrically insulating material, this connecting or opening being in response to a state change occurring in the insulating material. A switch device 80 illustrated in
The housing 6 has one or more guiding inlets 7 through which liquid enters. Further, the housing 6 is provided with an insulating material 4, which contracts or dissolves on contact with a liquid, and the conductive particles 81 secured by the insulating material 4. The conductive particles 81 are secured in predetermined positions by the insulating material 4 filled in the housing 6 and are filled in an arrangement between the lead terminals 82, 83, which are supported in separation. Thereby, the switch device 80 allows current to flow between the lead terminals 82. 83.
In this switch device 80, before liquid enters the housing 6, as illustrated in
Furthermore, the switch device 80 may employ an insulating material 4 Which expands, contracts, or dissolves to make an electrical connection between open lead terminals 82, 83. In a switch device 80 illustrated in
Then, in the switch device 80, when liquid enters the housing 6 through the guiding inlet 7, such as in wetting with water or liquid leaking from a battery, the insulating material 4 expands, contracts, or dissolves on contact with the entering liquid, thereby spreading the conductive particles 81, which were secured in an agglomeration in a region that is not between the lead terminals 82, 83, within the housing 6. Consequently, as illustrated in
Alternative Example 8 of the Switch Device
Furthermore, in a switch device according to the present disclosure, the guiding inlet 7 in the housing 6 may be formed in accordance with an agglomeration position of conductive particles 91. As in the switch device 80, a switch device 90 illustrated in
In the switch device 90, the lead terminals 92, 93 are mutually separated within the housing 6 and the conductive particles 91 are secured in an agglomerated state by an insulating material 4, which dissolves on contact with a liquid, in a region which is not between the lead terminals 97, 93, and, under normal conditions, the lead terminals 92, 93 are open.
The housing 6 of the switch device 90 has a guiding inlet 7 formed in a slit shape through which liquid enters. The guiding inlet 7 is formed in a slit shape at a position corresponding to an agglomeration position of the conductive particles 91 between the lead terminals 92, 93. In particular, in the switch device 90, the lead terminals 92, 93 are supported within the housing 6 in mutual opposition across a predetermined interval; the conductive particles 91 are secured in an agglomerated state by the insulating material 4, which is water-soluble, in positions on opposite sides sandwiching the lead terminals 92, 93 and the gap therebetween. Then, referring to
As illustrated in
Furthermore, in the switch device 90, as illustrated in.
Thereby, as illustrated in
Alternative Example 9 of the Switch Device
Furthermore, in a switch device according to the present disclosure, a conducting layer may be formed on a side surface of the insulating material, and both ends of the conducting layer may be made discontinuous by the insulating material expanding on contact with a liquid. A switch device 100 illustrated in
The housing 102 is, for example, formed in a tube shape and houses the insulating material 103. Furthermore, a plurality of the guiding inlets 101 are formed in the housing 102 which penetrate through to the interior of the housing 102. The insulating material 103 housed within the housing 102 is a material which expands on contact with a liquid and can be formed of the same material as that used in the insulating material 4 described above. The conductive layer 104 is formed on a circumferential surface of the insulating material 103 formed, for example, in a cylinder shape.
The conductive layer 104 can be formed of well-known conductive materials such as solder and can be formed using well-known methods such as electroplating or printing. Furthermore, the conductive layer 104 is connected to external-connection electrode members 105, 106, for example a pair of lead wires; these external-connection electrode members 105, 106 are connected to connecting electrodes of an external circuit so that the conductive layer 104 constitutes a portion of a current path of the external circuit.
In this switch device 100, before liquid enters the housing 102 through the guiding inlet 101, as illustrated in
It should be noted that, in the switch device 100, the conductive layer 104 may be formed to solidly cover the insulating material 103 around its entire circumference, or the conductive layer 104 may be formed as a linear conductive pattern which wraps in a spiral around the insulating material 103. Furthermore, in the switch device 100, as is illustrated in
In the switch device 100, the conductive layer 104 can be easily formed by winding the electrically conductive linear member 107 in a spiral, and as illustrated in
It should be noted that, in the switch device 100, the insulating material 103 may be formed in a hollow round tube shape and the conductive layer 104 may be formed on an inner circumferential surface. In this case as well, by the insulating material 103 expanding on contact with a liquid, the conductive layer 104 formed on the inner circumferential surface is cut, and it is possible to interrupt the current path.
Alternative Example 10 of the Switch Device
Furthermore, in a switch device according to the present disclosure, a conductive layer may be formed on a side surface of an insulating material, and both ends of the conductive layer which are interrupted may be connected by the insulating material expanding on contact with a liquid. A switch device 110 illustrated in
The housing 112 is, for example, in a round tube shape and houses the insulating material 113 which is arranged in alignment with an interior wall of the housing 112. Moreover, in the housing 112, a slit-shaped guiding inlet 111 is formed. The insulating material 113 housed within the housing 112 is of a material which expands on contact with a liquid and can be made of the same materials used in the above-described insulating material 4. The insulating material 113 is in, for example, a round tube Shape similar to that of the casing 112, and a linear conductive layer 114 wraps in a spiral around an inner circumferential surface.
The conductive layer 114 may be formed of well-known conductive materials such as solder and may be formed using well-known methods such as electroplating or printing. Furthermore, the conductive layer 114 is connected to external-connection electrode members 115, 116, for example a pair of lead wires, the external-connection electrode members 115, 116 are connected to connecting electrodes of an external circuit so that the conductive layer 114 constitutes a portion of a current path of the external circuit.
As illustrated in
Then, in the switch device 110, when liquid enters the through the guiding inlet 111 and the slit 117, such as in wetting with water or liquid leaking from a battery, as illustrated in
It should be noted that, as the conductive layer 114, instead of the conductive pattern, the switch device 110 may employ a linear member which is electrically conductive, or a combination of a conductive pattern and a linear member having an electrically conducting property may be used. Furthermore, one or both ends of a discontinuity created by the slit 117 in the conductive layer 114 to be connected when the insulating material 113 expands may be formed to be metal terminals in order to improve connection properties.
Next, an example application of the present disclosure will be described. The switch device 1, 20 to 110 according to the present disclosure may be incorporated in an electronic component such as an FET. For example, referring to
In the FET 120, in a normal state before liquid enters, the gate electrode 121 allows current to pass and is connected to a connection terminal on any kind of circuit board. Then in the FET 120, when liquid enters the housing 6, current in the gate electrode 121 is interrupted in response to a state change of the reaction part 5. Therefore, the FET 30 can stop switching (deactivate functioning) by wetting with a liquid.
It should be noted that, in the switch device 1, 20 to 110, the housing of the FET 120 may be used as the housing 6 and provided with the guiding inlet 7 together with providing the reaction part 5 inside the housing of the FET 120.
Furthermore, the switch device 1, 20 to 110 according to the present disclosure may be incorporated in a battery cell. For example, referring to
The positive electrode 131 of the battery cell 130 allows current to flow under normal conditions, and electrical power is supplied to a circuit of any kind via electrode terminals of the battery holder. Then, in the battery cell 130, when a liquid enters the battery holder, such as in wetting with water or liquid leaking from a battery, electrical current in the positive electrode 131 is interrupted in response to a state change of the reaction part 5. Thereby, the switch device 1, 20 to 110 can stop a current flow of the battery cell 130 by being wet with a liquid.
Furthermore, as illustrated in
Furthermore, as illustrated in
The laminated battery cell 132 is electrically connected via the switch device 1, 20 to 110 under normal conditions and can be charged/discharged. Then, in the laminated battery cell 132, when liquid enters the housing of the switch device 1, 20 to 110, electrical current is interrupted in the lead wire 133 in response to a state change of the reaction part 5. Thereby, it is possible to interrupt the charge/discharge path of the laminated battery cell 132 with the switch device 1, 20 to 110.
1 switch device, 2 first conductor, 3 second conductor, 4 insulating material, 5 reaction part, 6 housing, 6c upper half, 6d lower half, 7 guiding inlet, 8 discharging outlet, 9 guiding inlet, 10 water repellent treated portion, 11 sheet, 12 external circuit, 20 switch device, 21 first metal terminal piece, 21a contact portion, 22 second metal terminal piece, 22a contact portion, 30 switch device, 31 guiding inlet, 32. outer conductor, 33 inner conductor, 34 insulating film, 40 switch device, 41 conductive particles, 42, 43 lead wires, 44, 45 metal terminal pieces, 46, 47 external-connection electrodes, 48 space, 50 switch device, 51 conductive particles, 52, 53 lead wires, 54 space, 55 mesh member, 56, 57 metal terminal pieces, 58 sheet, 59 space, 60 switch device, 61 conductive particles, 62 space, 63, 64 lead wires, 65 conductive particles, 66 sheet, 70 switch device, 71 conductive particles, 72, 73 external-connection electrodes, 74 securing part, 80 switch device, 81 conductive particles, 82, 83 lead terminals, 90 switch device, 91 conductive particles, 92, 93 lead terminals, 100 switch device, 101 guiding inlet, 102 housing, 103 insulating material, 104 conductive layer, 105, 106 external-connection electrode members, 107 linear member, 110 switch device, 111 guiding inlet, 112 housing, 113 insulating material, 114 conductive layer, 115, 116 external-connection electrode members, 117 slit, 120 FET, 130 battery cell, 131 positive electrode, 132 laminated battery cell
Yoneda, Yoshihiro, Sakakibara, Kazuyuki, Furuuchi, Yuji, Mukai, Koichi
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