A method for determining a mass flow composed of bulk material, in particular grain, which is conveyed by means of a continuous, circulating conveyor, having planar conveyor elements, from a lower bulk material receiving area to a higher bulk material delivery area, in which the bulk material delivered by the conveyor is deflected by a guide surface disposed in the bulk material delivery area toward a measuring device, wherein the mass flow is determined by the measurement of a resulting force (F_G) exerted on a sensor surface of the measuring device, wherein at least two parameters having an effect on the force measurement, in particular parameters independent of bulk material properties, are compensated for. A control and regulating device for executing the method for determining a mass flow composed of bulk material is also provided.
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11. A combine harvester comprising:
a continuous circulating conveyor having planar conveyor elements and configured to convey bulk material from a lower bulk material receiving area to a higher bulk material delivery area;
a guide section having a guide surface disposed in the higher bulk material delivery area toward a measuring device and configured to deflect the bulk material delivered by the conveyor; and
the measuring device comprising a platform weighing cell and including a sensor surface and configured to compensate for changes in tilt,
wherein the measuring device comprises a mount;
wherein the platform weighing cell is attached to the mount;
wherein the mount is attached to the guide surface; and
wherein the platform weighing cell is configured to measure at least one force acting on the sensor surface independent of a lever resulting from spacing between an attachment of the mount to the guide surface and arrangement of the sensor surface on the platform weighing cell.
1. A method for determining a mass flow composed of bulk material comprising:
conveying the bulk material with a continuous, circulating conveyor, having planar conveyor elements, from a lower bulk material receiving area to a higher bulk material delivery area;
deflecting the bulk material delivered by the conveyor with a guide surface disposed in the higher bulk material delivery area toward a measuring device, wherein the measuring device comprises a platform weighing cell;
determining the mass flow by measuring a resulting force (F_G) exerted on a sensor surface of the measuring device; and
compensating for changes in tilt,
wherein a guide section has the guide surface;
wherein the measuring device comprises a mount;
wherein the platform weighing cell is attached to the mount;
wherein the mount is attached to the guide surface; and
wherein the platform weighing cell measures at least one force acting on the sensor surface independent of a lever resulting from spacing between an attachment of the mount to the guide surface and arrangement of the sensor surface on the platform weighing cell.
2. The method according to
3. The method according to
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6. The method according to
7. The method according to
8. The method according to
9. The method according to
10. The method according to
12. The combine harvester of
13. The combine harvester of
14. The combine harvester of
a moisture sensor positioned apart from the sensor surface of the measuring device and configured to generate an indication of moisture content of the bulk material; and
a controller configured to compensate, using the indication of the moisture content of the bulk material for an effect on a force measurement when determining mass flow of the bulk material.
15. The combine harvester according to
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This application claims priority to German Patent Application No. DE 102016118559.0, filed Sep. 29, 2016, the entire disclosure of which is hereby incorporated herein by reference.
The present disclosure relates to a method for determining a mass flow composed of bulk material, as well as a control and regulating device for a self-driving harvester.
In order to determine a mass flow composed of bulk material, in particular grain, which is conveyed by means of a continuous, circulating conveyor, having planar conveyor elements, from a lower bulk material receiving area to a higher bulk material delivery area, in which the bulk material delivered by the conveyor is redirected by a guide surface disposed in the bulk material delivery area toward a measuring device, it is known to determine the mass flow through the measurement of a force exerted on a sensor surface of the measuring device.
A method of the type specified above is known from EP 1 169 905 A1. EP 1 169 905 A1 describes a conveyor having a continuous, circulating conveyor chain, on which conveyor paddles are disposed. The conveyor paddles throw the bulk material located thereon in the redirection point toward a housing enclosing the conveyor in the bulk material delivery area. The bulk material flows along the inner surface of the housing and is deflected toward a sensor surface of a measuring device. The measuring device is configured to measure the centrifugal force applied to the sensor surface by the mass flow. It is possible to derive the mass flow from the measurement of the centrifugal force. The method known from EP 1 169 905 A1 takes the particle size of the bulk material into account in the determination of the mass flow. With the delivery of the bulk material from the conveyor paddles by the throwing thereof toward the sensor surface, different speeds are reached that are dependent on the particle sizes.
A method, as well as a control and regulating device for executing a method for determining a mass flow, provide an improvement in the precision of the throughput determination.
In one embodiment, a method is proposed for determining a mass flow composed of bulk material, in particular grain. Bulk material is conveyed by means of a continuous, circulating conveyor, having planar conveyor elements, from a lower bulk material receiving area to a higher bulk material delivery area, in which the bulk material delivered by the conveyor is deflected by a guide surface disposed in the bulk material delivery area toward a measuring device. The mass flow is determined by the measurement of a resulting centrifugal force exerted on a sensor surface of the measuring device. In order to improve the precision of the throughput determination, at least two parameters that have an effect on the force measurement, in particular parameters that are independent of bulk material properties, are compensated for. A first parameter, which is compensated for in the determination of the mass flow with respect to the throughput conveyed by the conveyor, are the frictional forces imposed on the sensor surface by the bulk material as it flows past. Aside from this first parameter that has an effect on the force measurement, at least one second parameter is provided for, that is to be taken into account, which can have an effect on the measurement results of the force measurement. This is a parameter that represents external effects, which have a permanent, or only a temporary, effect on the measurement with respect to the forces applied to the sensor surface by the bulk material flowing over the sensor surface.
Frictional forces transferred to the sensor surface by the bulk material can preferably be compensated for by an appropriate design of the measuring device, in which a resulting frictional force acts in a direction perpendicular to the measuring device. The sensor surface is tangential thereby to the parabolic course of the conveyed material flow, and the resulting friction contributes axially to the measurement of the measuring device, such that this force is not measured. For this, the measuring device can include a load cell designed as a platform weighing cell.
Furthermore, a tilting of the measuring device can be detected and compensated for. A transverse and/or longitudinal tilting may occur during the harvesting by the harvester due to ground conditions. This tilting has an effect on the resulting centrifugal force measured by the measuring device. The measurement of the resulting centrifugal force acting on the sensor surface only fully takes place when this force acts precisely in the measurement direction of the measuring device, i.e. the load cell. If the tilt of the measuring device, or the harvester, respectively, changes, gravity acts at a different angle on the sensor surface and the mass flow. The change in the resulting centrifugal force and the force measured by the load cell under the effect of the detected tilt of the harvester is offset accordingly, and thus compensated for in the determination of the throughput or yield.
Moreover, external mechanical forces acting substantially vertically on the conveyor can be compensated for. These include acceleration forces, which are transferred to the measuring device by the harvester when it drives over a field, as well as by drives of the harvester, in the form of oscillations. These acceleration forces act on the measuring device such that there are deviations in the forces measured by the load cell at the time when the acceleration occurs. Thus, driving through a depression in the ground may lead to an abrupt acceleration, substantially in the vertical direction, which has an effect on the measurement of the centrifugal force exerted by the harvest on the sensor surface. Moreover, other aspects of the driving dynamics, e.g. an acceleration or deceleration of the harvester have an effect on the measuring device. The same applies to oscillations or vibrations caused by the drives of the harvester, which are transferred by the vehicle body or drive elements. These additional forces caused by acceleration can likewise be compensated for.
Furthermore, a reduction in the rotational rate of the conveyor can be compensated for. A temporary reduction in power from the drive of the harvester results in a reduction in the rotational rate of the conveyor. In order to determine that a power reduction has occurred, the rotational rate is monitored. In addition to the drive rotational rate of the drive of the harvester, the rotational rate of the conveyor can also be monitored with sensors thereby. The temporary reduction in the rotational rate of the drive results in a reduction in the rotational rate, or a reduction in the conveyance speed of the continuous, circulating conveyor. The accompanying reduction in speed of the bulk material flow flowing along the sensor surface, indicating a reduction of the resulting centrifugal force exerted by the bulk material flow on the sensor surface, is offset accordingly. The resulting centrifugal force exerted by the bulk material flow on the sensor surface is determined in this manner, taking into account the speed reduction during the force measurement by the measuring device in order to determine the throughput.
It is advantageous that, for a calibration of the measuring device, the bulk material is weighed multiple times, and a correction factor is determined from the results. The calibration of the measuring device can be carried out once and remains valid for the entire service life of the harvester. However, the calibration is preferably carried out at the start of each harvest season.
The moisture content of the bulk material can preferably be determined. The moisture content of the bulk material is a further parameter that has an effect on the determination of the mass flow on the basis of the force measurements by the measuring device. The overall weight of the individual bulk material particles can increase when the moisture content increases. An increasing moisture content of the harvest can have an effect on the flow speed at which the harvest flows along the sensor surface. In addition, the moisture can have an effect, on one hand, on the adhesion between the bulk material and the sensor surface, and on the other hand, between individual particles of the bulk material. As a result, the centrifugal force exerted by the bulk material passing over the sensor surface can vary while the throughput remains constant. In order to compensate for this effect, the detection characteristic of the measuring device can be modified as a function of the moisture content of the bulk material.
Furthermore, the type of bulk material should also be taken into account. The type and nature of the bulk material have an effect on the measurement as a rule. The size and weight of the individual particles of the bulk material determine the discharge behavior when leaving the conveyor elements of the conveyor in their redirection point in the bulk material delivery area.
In particular, the measurement characteristics of the measuring device can be adjusted, depending on the type of material and its physical properties.
The determination of the mass flow is carried out independently of the density.
In one embodiment, a control and regulating device is proposed for executing a method for determining a mass flow composed of bulk material, for example one of the embodiments disclosed herein, which is conveyed by a self-driving harvester, in particular a combine harvester, by means of a continuous, circulating conveyor, having planar conveyor elements, from a lower bulk material receiving area to a higher bulk material delivery area, in which the bulk material delivered by the conveyor can be redirected toward a measuring device by a guide surface disposed in the bulk material delivery area, wherein the mass flow is determined by the measurement of a force exerted on a sensor surface of the measuring device, wherein the control and regulating device is configured to compensate for at least two parameters, in particular parameters independent of bulk material properties, which have an effect on the force measurement executed by the measuring device.
For this, the control and regulating device can be connected to at least one sensor in a signal transmitting manner, which serves to detect at least one of the parameters having an effect on the force measurement.
The at least one sensor can thus be configured as an acceleration sensor.
Moreover, the at least one sensor can be configured as a tilt sensor.
Furthermore, the at least one sensor can be configured as a rotational rate sensor.
In particular, the control and regulating device can comprise a memory unit, in which various detection characteristics of the measuring device are stored, which can be selected, depending on a harvest parameter, in particular the type of harvest and/or the moisture content of the harvest. An editable grain type table that can be stored in the control and regulating device can be referenced for this. These detection characteristics can also be stored as characteristic curves in the control and regulating device.
The present invention shall be explained in greater detail below, based on exemplary embodiments depicted in the drawings.
Therein:
An agricultural harvester is depicted in
Furthermore, the combine harvester 10 comprises a control and regulating device 52, which is connected to an input/output device 80 in the interior of the cab of the combine harvester 10 for the transmission of signals. Moreover, the control and regulating device 52 is connected to numerous sensors installed in the combine harvester 10, which determine operating and harvest parameters. The sensors installed on or in the combine harvester 10 include, among others, a moisture sensor 44 for determining the moisture content of the, in particular, cleansed harvest, at least one rotational rate sensor 46 for monitoring the drive speed of the engine 34, a tilt sensor 50, and at least one acceleration sensor 48, which determines accelerations acting on the combine harvester 10 caused by driving on a field or result from the engine 34 and other components of the combine harvester 10 that convey the drive forces. The configuration of further sensors that record operating or harvest parameters, which can influence in particular a throughput measurement of the cleansed harvest in the conveyor, is conceivable.
A partial view of the conveyor 30 for the combine harvester 10, designed as a chain conveyor, is depicted in
In the bulk material delivery area 42, the upper chain wheel 60b is partially enclosed by a single- or multi-piece cover section 62. The cover section 62 has a first section 62a with a substantially circular section-shaped cross section, which partially encompasses the upper chain wheel 60b in the radial direction. On the side facing the bulk material delivery area 42, the cover section 62 has a second section with a substantially rectangular cross section. The second section 62b has a smaller curvature radius than the first section 62a of the cover section 62 thereby.
A guide section 64 adjoins the cover section 62. The guide section 64 is a separate component. A transition 78 between the cover section 62 and the guide section 64 facing the upper chain wheel 60b has a tangential course in the direction of the circumference. The configuration of the guide section 64 on the cover section 62 is substantially without steps, such that a tangential transition is formed. The conveyor elements 58 that are substantially horizontal prior to reaching the upper chain wheel 60b first transport the harvest from a lower bulk material receiving area 40 to a higher bulk material delivery area 42. Through the redirection of the conveyor elements 58 about the upper chain wheel 60b, the harvest lying on the planar conveyor elements 58 is released in the radial direction of the cover section 64. The flight path of the harvest thrown off by the conveyor elements 58 is delimited in the radial direction by the inner surface of the cover section 62 facing the chain wheel 60b. The arrows GS illustrate the course of the flow of the bulk material or harvest flow moving along the cover section 62, the guide section 64, and a sensor surface 68.
A measuring device 70 is disposed on the guide section 64. A mount 74 is provided for this on the outside of the guide section 64. A load cell 72 is attached to the mount 74. The sensor surface 68 is disposed on the load cell 72, which has a curved shape corresponding to the flow course GS. The load cell 72 and the sensor surface 68 are components of the measuring device 70. The guide section 64 has a guide surface 66, which faces the upper chain wheel 60b. A further transition 78 between the guide surface 66 of the guide section 64 and the sensor surface 68 of the measuring device 70 likewise has a tangential course. The sensor surface 68 of the measuring device 70 is disposed in the upper region of the conveyor 30, such that there is a tangential course in the transition 78 from the guide surface 66 to the sensor surface 68. The measuring device 70 is positioned thereby in the discharge area of the conveyor 30, i.e. after the harvest has entirely left the paddle-shaped conveyor elements 58. The sensor surface 68 has an abrasion-resistant, durable surface, which is distinguished by the surface roughness.
The harvest leaving the conveyor 30 in the bulk material delivery area 42 is conveyed to a grain auger 76, which conveys the harvest into the grain tank 32.
The illustration in
Furthermore, the design of the measuring device 70 can be derived from the illustration in
The load cell 72 is designed as a platform weighing cell. This type of load cell 72 measures the forces acting on the sensor surface 68 independently of a lever resulting from the spacing between the attachment of the mount 74 and the arrangement of the sensor surface on the load cell 72. The harvest flowing along the sensor surface 68 generates a centrifugal force subject to tilt and gravitational effects, resulting from its redirection, which is illustrated by a force vector F_G. The load cell 72 is disposed such that the measurement direction of the measuring device 70 and the resulting centrifugal force F_G acting on the sensor surface 68 are oriented in the same direction. The load cell 72 records a measured force illustrated by a resulting force vector F_K. The orientation of the force vector F_K also represents the measurement direction of the load cell 72. The frictional forces of the passing harvest flow resulting from the friction occurring on the surface of the sensor surface 68 are illustrated by a force vector F_R. The course of the force vector F_R of the resulting frictional forces is parallel to the longitudinal axis LA of the load cell 72, or perpendicular to the measurement direction of the load cell 72, such that the resulting frictional forces are not included in the force measurement for determining the throughput. This results in an arrangement of the sensor surface 68 that compensates for frictional forces. In this way, the term “compensate,” or variations thereof, refers to providing a counterbalance to, offsetting, or neutralizing the effect of, a certain parameter.
A method for determining the mass flow including cleansed harvest that is conveyed by the conveyor 30 into the grain tank 32 is described below. As explained above, the cleansed harvest delivered by the conveyor 30 from the guide surface 66 of the guide section 64 provided in the bulk material delivery area 42 is deflected toward the sensor surface 68 of the measuring device 70. The mass of the harvest flow is determined by the measurement of the resulting centrifugal force (force vector F_G) exerted on the sensor surface 68 of the measuring device 70, wherein at least two parameters that have an effect on this force measurement are compensated for. Primarily, due to the special arrangement of the load cell 72, the resulting frictional forces (force vector F_R) applied to the sensor surface 68 by the harvest flow are compensated for.
Moreover, it is provided that at least one second parameter having an effect on the force measurement is compensated for. Among others, external mechanical forces acting substantially vertically on the conveyor 30, a rotational rate decrease with respect to a decrease in the conveyance speed of the conveyor 30, and a tilting of the measuring device 70 are to be regarded as parameters that have an effect on the force measurement. Fundamentally, the harvest, as well as properties such as the moisture content of the harvest, are to be taken into account. Depending on the harvest, the weight and size of the individual particles of the cleansed harvest have an effect on the flow behavior, as well as on the resulting centrifugal force F_G exerted on the sensor surface 68. The moisture content of the harvest can have an effect on the speed with which the harvest flows from the respective conveyor element 58 along the guide section 64 and along the sensor surface 68. Furthermore, the moisture content can have an effect on the adhesive behavior of the harvest.
In order to take these effects into account when determining the mass flow on the basis of the force measurement by the measuring device 70, the control and regulating device 52 is connected in a signal transmitting manner to the sensors 44, 46, 48. The respective sensor 44, 46, 48 issues a signal representing the respective measurement that is to be monitored, which is received by the control and regulating device 52, and evaluated and taken into account with respect to its influence on the resulting force F_K measured by means of the load cell 72.
Thus, a temporary reduction, i.e. a decrease in the rotational rate, of the engine 34 can be detected by means of the rotational rate sensor 46. The temporary rotational rate reduction of the engine 34 results in a rotational rate reduction, or a reduction in the conveyance speed, respectively, of the conveyor 30. The resulting speed reduction of the harvest flow flowing along the sensor surface 68, indicating a reduction of the throughput, is offset accordingly by the control and regulating device 52. In this manner, the resulting centrifugal force F_G applied to the sensor surface 68 by the harvest flow is determined taking into account the speed reduction during the force measurement by the measuring device 70 for determining the throughput.
Another parameter that has an effect on the determination of the mass flow on the basis of the force measurement by the measuring device 70 is the moisture content of the harvest. The moisture content of the harvest during the harvesting varies, depending on the harvest time and the external environmental conditions, such as weather. With an increase in the moisture content, the overall weight of a grain can increase. The important thing is the effect on the speed with which the harvest flows after being thrown from the respective conveyor element 58, as well as the effects of friction. Accordingly, the resulting forces exerted on the sensor surface 68 by the harvest passing over it, the resulting centrifugal force F_G and the resulting frictional force, may change even though the throughput remains constant. In order to compensate for these effects, the detection characteristic of the measuring device 70 is modified as a function of the moisture content of the harvest. A moisture sensor 44 can be disposed in the combine harvester 10, as described above, in order to determine the moisture content of the cleansed harvest. This moisture sensor 44 is preferably disposed in the region of the bulk material receiving area 40. Alternatively, a manual determination of the moisture content of the harvest can be carried out at the start of the harvesting. The results of this manual moisture content determination can be transmitted to the control and regulating device 52 by means of an input/output device 80, in order to adjust the detection characteristic of the measuring device 70 accordingly.
During the harvesting by the combine harvester 10, a longitudinal or transverse tilting of the combine harvester 10 may take place, or the driving dynamics may be subjected to an acceleration change, due to the conditions of the ground that is to be processed. The load cell 72 only measures the resulting centrifugal force F_G acting on the sensor surface 68 to its full extent, however, when it acts precisely in the measurement direction of the load cell 72. If the angle of the load cell 72 changes with respect to the combine harvester 10, then the gravitational force acts on the sensor surface 68 and on the harvest flow at a different angle. The change to the resulting centrifugal force F_G and the resulting force F_K measured by the load cell 72 under the influence of the tilt of the combine harvester 10 are offset accordingly, and thus compensated for by the force measurement in the determination of the throughput, or yield. This compensation can take place internally, in the measuring device 70. Alternatively, a tilt sensor 50 is disposed on or in the combine harvester 10. The signals received from the tilt sensor 50, representing a longitudinal or transverse tilting, are transmitted to the control and regulating device 52, and evaluated. The control and regulating device 52 compensates for the effects of the tilting on the determination of the throughput via these tilt values.
Furthermore, external mechanical forces acting on the conveyor 30 in a substantially vertical direction have an effect on the determination of the throughput. In this case, these are accelerating forces, which occur when driving on the field, or as a result of the drives 34 of the combine harvester 10. In the latter case, these are oscillations transferred to the body of the vehicle by the drive and the drive elements of the combine harvester, which are also introduced into the conveyor 30. These forces also act on the measuring device 70, such that deviations arise in the resulting forces F_K measured by the load cell 72 at the point in time when the acceleration takes place. Thus, driving through a depression in the ground may lead to an abrupt acceleration in a substantially vertical direction, having an effect on the measurement of the resulting centrifugal force F_G exerted by the harvest as it flows over the sensor surface 68. This additional force caused by the acceleration is likewise compensated for. This compensation can also take place thereby internally, in the measuring device 70. Alternatively, an acceleration sensor 48 is disposed in or on the combine harvester 10. Its signals are likewise received and evaluated by the control and regulating device 52, in order to be able to compensate for the effect of the acceleration on the force measurement.
Appropriate algorithms or detection characteristics, which can be oriented on the type of harvest or the type of harvester, are stored in a retrievable manner in a memory unit of the control and regulating device 52 in order to be able to compensate for these effect variables.
An alternative design of the measuring device 70 is illustrated in
This arrangement of the measuring device 70 outside the grain tank 32 requires a measure for preventing harvest losses through discharge into a region between the cover section 62 and the measuring device 68.
One possible measure is to provide a circumferential seal on the sensor surface 68 with respect to the first section 62a, in order to prevent harvest losses. It is also conceivable to maintain a gap between the sensor surface 68 and the first section 62a that is so small that it is impossible for harvest to pass through it. An alternative measure could also be the collecting of harvest passing through the gap between the sensor surface 68 and the first section 62a by a device provided for this, and the returning of said harvest into the conveyor.
In order to ensure the throughput measurement, despite the circumferential seal connecting the sensor surface 68 to the first section 62a of the cover section 62, the material used for the seal is elastic. The elastic material of the seal allows for a slight displacement of the sensor surface 68 in the measurement direction of the load cell 72, caused by the resulting centrifugal force F_G. The centrifugal force F_G transferred by the harvest flow to the sensor surface 68 is measured through the deflection of the sensor surface 68 in the measuring device in relation to the first section 62a. It should be taken into account here that the material used for the circumferential seal exerts a resulting return force F_A that is counter to the resulting centrifugal force F_G. This resulting return force F_A is compensated for accordingly with the knowledge of the material specific characteristics of the seal as well as the geometric factors of the arrangement of the load cell 72. A further aspect of this embodiment is the production of the cover section 62 from a plastic.
10 combine harvester
12 harvest
14 working assembly
16 cutting unit
18 grain conveyor
20 thresher
22 impeller
24 separator
26 return pan
28 cleansing device
30 conveyor
32 grain tank
34 engine
40 bulk material receiving area
42 bulk material delivery area
44 moisture sensor
46 rotational rate sensor
48 acceleration sensor
50 tilt sensor
52 control and regulating device
54 housing
56 conveyor chain
58 conveyor element
58a free end of 58
60a lower chain wheel
60b upper chain wheel
62 cover section
62a first section of 62
62b second section of 62
64 guide section
66 guide surface
68 sensor surface
70 measuring device
72 load cell
74 mount
76 grain auger
78 tangential transition
80 input/output device
A minimum spacing
B spacing
D pitch diameter of 60b
FR conveyance direction
GS flow course
F_G force vector centrifugal force
F_R force vector frictional force
F_K force vector acceleration
F_A force vector return force
Quincke, Gunnar, Neu, Sebastian, Brune, Markus, Brandmeier, Jonas, Kubbeler, Martin
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