A light source device includes: a plurality of laser light sources, each configured to emit a light beam; a plurality of collimating lenses, each configured to collimate the light beam emitted from a corresponding one of the laser light sources; a first transmission diffraction grating configured to diffract and combine, in an identical diffraction angle direction, the light beams transmitted through the collimating lenses and incident on a single region at different incident angles; a sensor configured to detect a positional deviation in diffracted light beams that are diffracted and combined by the first transmission diffraction grating; and a plurality of wavelength selecting elements, each disposed on an optical path between a respective one of the collimating lenses and the first transmission diffraction grating and configured to select a wavelength of a corresponding one of the light beams incident on the first transmission diffraction grating.
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1. A light source device comprising:
a plurality of laser light sources, each configured to emit a light beam;
a plurality of collimating lenses, each configured to collimate the light beam emitted from a corresponding one of the laser light sources so as to be substantially parallel to an optical axis of the laser light source;
a first transmission diffraction grating configured to diffract and combine, in an identical diffraction angle direction, the light beams transmitted through the collimating lenses and incident on a single region at different incident angles;
a sensor configured to detect a positional deviation in diffracted light beams that are diffracted and combined by the first transmission diffraction grating; and
a plurality of wavelength selecting elements, each disposed on an optical path between a respective one of the collimating lenses and the first transmission diffraction grating and configured to select a wavelength of a corresponding one of the light beams incident on the first transmission diffraction grating,
wherein the sensor is configured to detect diffracted light beams transmitted through the first transmission diffraction grating, and
wherein the light source device is configured to output diffracted light beams reflected by the first transmission diffraction grating.
2. The light source device of
the sensor and the wavelength selecting elements are configured such that, when the sensor detects a positional deviation in one or more of the diffracted light beams diffracted by the first transmission diffraction grating, an angle of a corresponding one or more of the wavelength selecting elements is adjusted to change a wavelength of the light beams to be incident on the first transmission diffraction grating, correcting the positional deviation in the one or more of the diffracted light beams diffracted by the first transmission diffraction grating.
3. The light source device of
a mirror,
wherein the sensor is disposed adjacent to the laser light sources, and
wherein the mirror is configured to guide the diffracted light transmitted through the first transmission diffraction grating to the sensor.
4. The light source device of
wherein each of the wavelength selecting elements is a second transmission diffraction grating,
wherein a transmittance of the second transmission diffraction grating with respect to zero-order light is higher than a transmittance of the first transmission diffraction grating with respect to zero-order light, and
wherein the light source device further comprises a plurality of element drivers, each configured to change an arrangement angle of a respective one of the second transmission diffraction gratings with respect to a corresponding one of the laser light sources, to change the wavelength of the light beam to be incident on the first transmission diffraction grating.
5. The light source device of
6. The light source device of
8. The light source device of
a condenser lens disposed on an optical path of light to be incident on the sensor,
wherein the sensor is disposed on a rear focal plane of the condenser lens.
9. The light source device of
wherein each of the laser light sources comprises a nitride semiconductor, and
wherein the laser light sources are hermetically sealed.
10. The light source device of
wherein the laser light sources are laser diodes forming a laser diode bar, and
wherein an incident angle of each of the light beams incident on the first transmission diffraction grating is defined by a deflection condenser lens disposed on an optical path between the wavelength selecting element and the first transmission diffraction grating.
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This application claims priority to Japanese Patent Application No. 2018-104572, filed on May 31, 2018, the contents of which are hereby incorporated by reference in their entirety.
The present disclosure relates to a light source device that emits higher-power laser light by wavelength beam combining (WBC).
In various fields including laser processing, demand for light source devices that emit high-power laser has been increasing. Examples of light source devices that emits high-power laser beam include a light source device employing wavelength beam combining (hereinafter may also be referred to as the “WBC device”). Examples of WBC devices include a wavelength-tunable light source device described in JP 2003-324227 A (see FIG. 8 in JP 2003-324227 A). In the wavelength-tunable light source device described in JP 2003-324227, light beams of different oscillation wavelengths, each emitted from a respective one of a plurality of semiconductor lasers, are combined using a diffraction grating. Furthermore, J P 2003-324227 A describes that a portion of the combined light beam is branched to be monitored, which allows feedback control of the arrangement angle of the combining diffraction grating and the emission angles of light beams from the semiconductor lasers.
However, using a portion of the combined light beam for monitoring leads to partial loss of the output light.
An object of the present invention is to provide a light source device in which a positional deviation in combined light can be detected without affecting the combined light.
A light source device according to one embodiment of the present invention includes: a plurality of laser light sources each configured to emit a light beam; collimating lenses each configured to collimate the light beam emitted from a corresponding one of the laser light sources so as to be substantially parallel to an optical axis of the laser light source; a first transmission diffraction grating configured to diffract and combine, in an identical diffraction angle direction, the light beams transmitted through corresponding ones of the collimating lenses and incident on a single region at different incident angles; a sensor configured to detect a positional deviation in diffracted light beams that are diffracted and combined by the first transmission diffraction grating; and wavelength selecting elements each disposed on an optical path between a respective one of the collimating lenses and the first transmission diffraction grating and configured to select a wavelength of a corresponding one of the light beams incident on the first transmission diffraction grating. The sensor is configured to detect the diffracted light beams transmitted through the first transmission diffraction grating. The diffracted light beams reflected by the first transmission diffraction grating is outputted.
A light source device including a sensor in which a positional deviation in combined light can be detected without affecting the combined light can be provided.
With reference to the drawings, certain embodiments of the present invention will be described below.
As shown in
The laser light source 102 may be a laser diode (hereinafter referred to also as the “LD”) having, for example, a peak wavelength in a range of 350 nm to 550 nm, and having a predetermined gain spectrum width. For example, the laser light source 102 may be an LD including a nitride semiconductor to emit light with a central wavelength of 410 nm and having a gain spectrum width Δλ of 20 nm. In this case, the wavelength range of light emitted from the laser light source 102 is from 400 nm to 420 nm. More specifically, the laser light source 102 is configured to emit a light beam having a wavelength within a predetermined gain spectrum width (e.g., 400 nm to 420 nm). The wavelength is selected from within the gain spectrum of the light source 102 through external resonance with the second transmission diffraction grating 106.
When the light emission side of the LD, which is the laser light source 102, is the front side, and the side opposite thereto is the rear side, the front side is preferably provided with anti-reflection coating in order to reduce reflectance to approximately 0%, for example, approximately 0.1% to 2.0%. A mirror on the rear side preferably has a reflectance of substantially 100%, for example, a reflectivity in a range of 85% to 99.9%. An LD to emit light in a wavelength range of 350 nm to 550 nm is easily deteriorated in the atmosphere and, therefore, the laser light source 102 is preferably hermetically sealed. For example, the laser light source 102 may be a CAN-packaged LD. The laser light source 102 being a CAN-packaged LD further exhibits a cooling effect, and an effect of blocking static electricity and electromagnetic waves. For the LD to output light having a wavelength in a range of 350 nm to 550 nm, a nitride semiconductor can be used.
Each collimating lens 104 collimates the light emitted from the corresponding laser light source 102 to be substantially parallel to the optical axis of the laser light source 102. Each collimating lens 104 corresponding to a respective one of the laser light sources 102 may be a single lens, or a combination lens being a combination of a plurality of lenses.
Each second transmission diffraction grating 106 is disposed on the optical path between the collimating lens 104 and the first transmission diffraction grating 110 in a respective light source module 100. Each second transmission diffraction grating 106 diffracts a portion of light emitted from the laser light source 102 in a respective light source module 100 to return toward the laser light source 102, causing external resonance between the laser light source 102 and the second transmission diffraction grating 106. More specifically, external resonance occurs between the rear side of the LD, which is the laser light source 102, and the second transmission diffraction grating 106. That is, each laser light source 102, a respective collimating lens 104, and a respective second transmission diffraction grating 106 form a single external cavity. The external cavity may be in the Littrow configuration. The Littrow configuration refers to a configuration in which the diffraction angle and the incident angle are identical to each other, and the reflected diffracted light is fed back to the light source along the route identical to that of the incident light.
As shown in
The first transmission diffraction grating 110 is disposed such that a grating groove direction thereof is oriented in parallel to the y-axis shown in
The reflected diffracted light beam 130 is first-order diffracted light reflected by the first transmission diffraction grating 110. The transmitted diffracted light beam 140 is first-order diffracted light transmitted through the first transmission diffraction grating 110. The reflected light beam 330a, the reflected light beam 330b, and the reflected light beam 330c are zero-order light reflected by the first transmission diffraction grating 110, and correspond to the incident light beam 120a, the incident light beam 120b, and the incident light beam 120c, respectively. The transmitted light beam 340a, the transmitted light beam 340b, and the transmitted light beam 340c are zero-order light transmitted through the first transmission diffraction grating 110, and correspond to the incident light beam 120a, the incident light beam 120b, and the incident light beam 120c, respectively. Second or higher-order diffracted light may also be generated, but are not shown in
In
The sensor 112 is configured to detect the position of the transmitted diffracted light beam 140 having been transmitted through the first transmission diffraction grating 110, thus to detect a positional deviation of the reflected diffracted light beam 130. The sensor 112 may include one or more light receiving elements. Examples of light receiving elements include a photodiode, a CMOS, a CCD and the like. In particular, a photodiode is preferably used for the light receiving element. Using the photodiode allows for providing the sensor 112 at a low cost. The sensor 112 may be formed of a plurality of light receiving elements or a single light receiving element. The sensor 112 including a plurality of light receiving elements allows for facilitating to determine the direction of the positional deviation in the diffracted light. The sensor 112 including a single light receiving element allows reduction in costs of the light source device.
With each laser light source disposed so that a corresponding incident light beam 120 is incident at the correct angle, the sensor 112 can detect the transmitted diffracted light beam 140 at the position corresponding to a predetermined diffraction angle. When all of the incident light beams 120 are diffracted by an identical diffraction angle, the diffracted beams are coaxially combined and, therefore, the reflected diffracted light beam 130 with a small beam parameter product (BPP) can be obtained. Meanwhile, when the incident angle of any one of the incident light beams 120 is deviated, the transmitted diffracted light beam 140 shifts in the upper-lower direction in
When the sensor 112 detects the positional deviation in the light diffracted by the first transmission diffraction grating 110, adjusting the angle of the second transmission diffraction grating 106 to change the wavelength of light incident on the first transmission diffraction grating 110 allows for correcting the positional deviation of the diffracted light of the first transmission diffraction grating 110. This will be described below with a specific example.
When the incident angle of the incident light beam 120 incident on the first transmission diffraction grating 110 is α and the diffraction angle of the light diffracted by the first transmission diffraction grating 110 is β, the relationship of Equation 1 is satisfied:
sin α+sin β=N·m·λ Equation 1
where N is the number of grooves per a length of 1 mm in the first transmission diffraction grating 110, which is a combining diffraction grating, m is the order of diffraction, and λ is the wavelength of light.
For example, the first order diffraction is discussed, assuming that each laser light source 102 emits a laser beam having a central wavelength of 410 nm and has a wavelength range of 400 nm to 420 nm, and the number of grooves per a length of 1 mm in the first transmission diffraction grating 110 is 2222. In this case, laser beams with the wavelength λ and at the incident angle α in combinations shown in Table 1 are diffracted at the identical diffraction angle β and are combined to produce a combined beam.
TABLE 1
diffraction
wavelength λ (nm)
incident angle α (degrees)
angle β (degrees)
402.93
43.74
11.77
405.30
44.16
11.77
407.66
44.58
11.77
410.00
45.00
11.77
412.32
45.12
11.77
414.63
45.84
11.77
416.92
46.26
11.77
For example, the angle of the second transmission diffraction grating 106 of each light source module 100 shown in
While the above description illustrates that the incident light beam 120a having a wavelength of 414.63 nm is incident at the predetermined incident angle of 45.84 degrees, a case will now be considered where incident light with a wavelength of 414.63 nm from actual light source modules 100a is incident at an incident angle of 46.26 degrees. In this case, the diffraction angle β of the first-order diffracted light of the incident light beam 120a calculated using Equation 1 is 11.47 degrees, which is different from the predetermined value of 11.77 degrees. With such a diffraction angle β, the diffracted light combined by the first transmission diffraction grating 110 (the reflected diffracted light beam 130 and the transmitted diffracted light beam 140) fails to be coaxial and the BPP of the combined beam is increased, resulting in poor quality. As described above, it is not easy to precisely adjust the light source modules 100 in trying to adjust the incident angle α to be a proper angle while irradiating one portion of the first transmission diffraction grating 110, which is the combining diffraction grating, with a laser light beam. Thus, it is considered difficult to correct such a deviation in the incident angle by adjusting the angle of the light source modules 100.
On the other hand, in the light source device 10 according to the present embodiment, each light source module 100 includes the second transmission diffraction grating 106 serving as a wavelength selecting element. When the sensor 112 detects a deviation in the diffracted light, the angle of the second transmission diffraction grating 106 can be adjusted for each light source module 100. In the light source device 10 according to the present embodiment, changing the wavelength of the incident light beam 120a, which is incident on the first transmission diffraction grating 110 at an incident angle of 46.26 degrees, to 416.92 nm enables an adjustment of the diffraction angle of the diffracted light of the incident light beam 120a from 11.47 degrees to 11.77 degrees. Thus, tolerance of positional deviations in the light source module 100, which is difficult to adjust in position, can be increased.
Furthermore, the light source device 10 according to the present embodiment does not require devices such as a beam analyzer or a spectrum analyzer, which have high-performance and are expensive, so that the light source device 10 according to the present embodiment can have a simple structure, and increase in cost can be reduced. Furthermore, the sensor 112 is generally provided in the light source device 10. Therefore, when the incident angle is deviated due to some factor after shipment of the light source device 10, the sensor 112 can immediately detect a positional deviation in the diffracted light.
In view of its function, the first transmission diffraction grating 110 preferably allows to pass a smaller amount of light as a transmitted light beam and reflects a greater amount of light as a reflected light beam. This is different from the second transmission diffraction grating 106, which is also a transmission diffraction grating. The first transmission diffraction grating 110 has a transmittance with respect to the zero-order light lower than a transmittance of the second transmission diffraction grating 106 with respect to the zero-order light. For example, the ratio of the reflected diffracted light beam 130 (i.e., the reflected first-order diffracted light) outputted from the first transmission diffraction grating 110 (i.e., the reflectance of the first transmission diffraction grating 110 with respect to the first-order diffracted light) may be in a range of 70% to 99%, preferably in a range of 85% to 99%. The ratio of the transmitted diffracted light beam 140 (i.e., the transmitted first-order diffracted light), that is, the transmittance with respect to the first-order diffracted light, may be in a range of 0.1% to 10%, preferably in a range of 0.1% to 5%. The ratio of the transmitted zero-order light (i.e., the transmittance with respect to the zero-order light) may be in a range of 0.1% to 10%, preferably in a range of 0.1% to 5%. For example, for the first transmission diffraction grating 110, a transmission diffraction grating having a reflectance of 97% of the first-order diffracted light, a transmittance of 1% of the first-order diffracted light, and a transmittance of 1% of the zero-order light of may be used.
The second transmission diffraction grating 106 preferably allows to pass a greater amount of light as a transmitted light beam and reflects a smaller amount of light as a reflected light beam. The second transmission diffraction grating 106 has a transmittance with respect to the zero-order light higher than the transmittance of the first transmission diffraction grating 110 with respect to the zero-order light. For example, the ratio of the zero-order light transmitted through the second transmission diffraction grating 106 (i.e., transmittance of the second transmission diffraction grating 106 with respect to the zero-order light) may be in a range of 60% to 90%, preferably in a range of 73% to 83%.
The ratio of the reflected first-order diffracted light (i.e., the reflectance with respect to the first-order diffracted light) may be in a range of 10% to 30%, preferably in a range of 15% to 25%. The ratio of the transmitted first-order diffracted light (the transmittance with respect to the first-order diffracted light) may be in a range of 0.1% to 5%, preferably in a range of 0.1% to 2%. For example, for the second transmission diffraction grating 106, a transmission diffraction grating having a transmittance with respect to the zero-order light of 78%, a reflectance with respect to the first-order diffracted light of 20%, a transmittance with respect to the first-order diffracted light of 1% may be used.
With the light source device according to the present embodiment having a structure as described above, when the sensor receives a transmitted diffracted light beam, the degree of combining of output light can be evaluated using the positional deviation in the transmitted diffracted light beam that does not contribute to output. This allows for reducing loss of the output light.
Furthermore, branching of the output light is not necessary when detecting a positional deviation, so that an optical element necessary for the branching is not disposed. This allows for reducing deterioration in beam quality.
Furthermore, employing the transmission diffraction grating for the combining diffraction grating allows for reducing light absorption by the diffraction grating, so that deterioration of the diffraction grating can be reduced. When using a reflective diffraction grating provided with a metal film at a light incident surface, the reflective diffraction grating absorbs light, which may lead to deterioration of the reflective diffraction grating.
The light source device 50 is different from the light source device 10 mainly in that the sensor 112 is disposed adjacent to the laser light sources 102, and the transmitted diffracted light beam 140 transmitted through the first transmission diffraction grating 110 is guided to the sensor 112 by a mirror 502 and a mirror 504.
As shown in
As shown in
The light source device 80 is different from the light source device 10 mainly in configurations described below. Each laser light source 102 is a laser diode forming a laser diode bar 802. In the laser diode bar 802 a plurality of (e.g., five in the example in
The incident light beam 120a, the incident light beam 120b, the incident light beam 120c, the incident light beam 120d, and the incident light beam 120e transmitted through the second transmission diffraction grating 106 and emitted from each external cavity propagate parallel to one another to the deflection condenser lens 810 in the z-axis direction shown in
In the present embodiment, a lens array in which a plurality of collimating lenses, each of which corresponding to a corresponding one of the laser diodes of the laser diode bar 802, are integrated may be used for the collimating lens 104. The laser diode bar 802 including a plurality of laser light sources 102 is preferably hermetically sealed. For example, the entirety of the laser diode bar 802 may be hermetically sealed.
As in the light source device 10, the sensor 112 detects the position of the transmitted diffracted light beam 140. Accordingly, as in the light source device 10, the light source device 80 according to the present embodiment can detect positional deviation (i.e., deviation in diffraction angle) of the diffracted light using the sensor 112. Further, by adjusting the angle of the second transmission diffraction grating 106, the positional deviation in the diffracted light can be easily corrected.
While certain embodiments of the present invention has been described above, the technical scope of the present invention is not limited to the description of the embodiments illustrated above. It is to be understood that various other embodiments and variants within the scope and spirit of the invention may occur to those skilled in the art, and such other embodiments and variants are intended to be covered by the following claims. For example, the embodiments described above is described in detail for ease of understanding of the present invention, and the present invention is not limited to those including all of the structures described above.
Some of the configurations in the described embodiments may be replaced by other configurations, or may be eliminated. Furthermore, some of the configurations in some embodiments may be added to configurations in other embodiments. For example, in the first and third embodiments, as in the second embodiment, the condenser lens 600 may be further disposed on the optical path of light to be incident on the sensor 112.
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