There is provided an automatic transmission capable of preventing deterioration of driving performance even when an engagement mechanism is not switched due to a failure. An automatic transmission includes a first brake which is always in a fixed state from a first forward gear stage to a predetermined gear stage and is in an open state at a gear stage with a higher speed than the predetermined gear stage, and a hydraulic sensor configured to detect whether the first brake is switched to the fixed state. When a transmission control device instructs the first brake to switch to the fixed state, and it is confirmed that the first brake is in an open state, the transmission control device instructs engagement mechanisms other than the first brake to perform switching so that a preliminary gear stage is able to be set.
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1. An automatic transmission comprising:
a plurality of engagement mechanisms that are switchable between one state of an open state and an engaged state or a fixed state and another state thereof; and
a controller configured to instruct the engagement mechanisms to switch to the one state or the other state,
wherein the controller sets a plurality of gear stages by changing a combination of a plurality of engagement mechanisms that are put into the engaged state or the fixed state among the engagement mechanisms,
the automatic transmission includes
a first engagement mechanism which is any one of the plurality of engagement mechanisms, wherein the first engagement mechanism is in one state of the open state and the engaged state or the fixed state in all of a first gear stage group from a first forward gear stage to a predetermined gear stage among the plurality of gear stages, and is in the other state at a gear stage with a higher speed than the predetermined gear stage, and
a state determination sensor configured to detect whether the first engagement mechanism has switched to the one state,
in response to determining that the controller instructs the first engagement mechanism to switch to the one state from the other state at the gear stage with the higher speed than the predetermined gear stage and the state determination sensor confirms that the first engagement mechanism is in the other state, the controller instructs the engagement mechanisms other than the first engagement mechanism to perform switching so that a preliminary gear stage is able to be set, wherein the preliminary gear stage is other than those in the plurality of gear stages and is able to be set when the first engagement mechanism is in the other state, and
the preliminary gear stage is a gear stage with a low speed that has a gear ratio equal to or greater than a gear ratio of the predetermined gear stage.
2. The automatic transmission according to
a housing;
an input unit that is rotatably disposed inside the housing;
an output unit; and
four planetary gear mechanisms comprising first to fourth planetary gear mechanisms that each include three elements including a sun gear, a carrier, and a ring gear;
wherein the three elements of the third planetary gear mechanism are a first element, a second element, and a third element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram that is able to express a relative rotation speed ratio by a straight line,
the three elements of the fourth planetary gear mechanism are a fourth element, a fifth element, and a sixth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram,
the three elements of the first planetary gear mechanism are a seventh element, an eighth element, and a ninth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram,
the three elements of the second planetary gear mechanism are a tenth element, an eleventh element, and a twelfth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram,
the first element is connected to the input unit, the tenth element is connected to the output unit, the second element, the fifth element, and the ninth element are connected to form a first connected body, the third element and the twelfth element are connected to form a second connected body, and the eighth element and the eleventh element are connected to form a third connected body,
the engagement mechanism includes three clutches comprising first to third clutches, three brakes comprising first to third brakes, and a two-way clutch,
the first clutch is switchable between a connected state in which the first element and the third connected body are connected and the open state in which the connection is disconnected,
the second clutch is switchable between a connected state in which the sixth element and the second connected body are connected and the open state in which the connection is disconnected,
the third clutch is switchable between a connected state in which the first element and the fourth element are connected and the open state in which the connection is disconnected,
the first brake is switchable between the fixed state in which the seventh element is fixed to the housing and the open state in which the fixed state is released,
the second brake is switchable between the fixed state in which the sixth element is fixed to the housing and the open state in which the fixed state is released,
the third brake is switchable between the fixed state in which the fourth element is fixed to the housing and the open state in which the fixed state is released,
the two-way clutch is switchable between a reverse rotation prevention state in which forward rotation of the third connected body is allowed and reverse rotation is prevented and the fixed state in which rotation of the third connected body is prevented,
the first engagement mechanism is the first brake,
the one state is the open state, and
the preliminary gear stage is a gear stage set when the second clutch and the third brake are put into the engaged state and the other engagement mechanisms are put into the open state.
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This application claims the priority benefit of Japan application serial no. 2017-069044, filed on Mar. 30, 2017. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to an automatic transmission mounted in a vehicle.
In the related art, an automatic transmission that is mounted in a vehicle and can convert an output of a driving source and transmit it to drive wheels is known (for example, refer to Patent Document 1). A plurality of clutches and brakes are provided in the automatic transmission and the clutches and brakes are controlled by an operation hydraulic pressure.
Patent Documents
[Patent Document 1] Japanese Unexamined Patent Application Laid-Open (JP-A) No. 2016-098987
An automatic transmission that sets a plurality of gear stages by changing a combination of a plurality of engagement mechanisms that are put into an engaged state or a fixed state among engagement mechanisms such as clutches and brakes may include a first engagement mechanism which is always in one state of an open state and an engaged state or a fixed state in all of a first gear stage group from a first forward gear stage to a predetermined forward intermediate gear stage among the plurality of gear stages.
In such an automatic transmission, when the first engagement mechanism has failed and cannot be switched to one state, it is possible to set only a gear stage (a gear stage with a higher speed than a gear stage of a forward low gear range) with a lower gear ratio than a forward intermediate gear stage, it is difficult to start the vehicle, and the vehicle may not be able to travel uphill.
In addition, the automatic transmission may include a second engagement mechanism that is in one state of an open state and an engaged state or a fixed state only at a gear stage (hereinafter referred to as a starting gear) set when a vehicle starts forward movement and in another state of an open state and an engaged state or a fixed state in other gear stages. In such an automatic transmission, when the second engagement mechanism cannot be switched from one state to the other state due to a failure, there is a problem that only the starting gear can be set and a vehicle can travel only at a low speed.
The embodiments of the invention have been made in view of the above circumstances, and an object of the embodiments of the invention is to provide an automatic transmission capable of preventing deterioration of driving performance even when an engagement mechanism is not switched due to a failure.
In order to achieve the above object, one or some exemplary embodiment of the invention provides an automatic transmission (for example, an automatic transmission 3 of an embodiment; hereinafter the same) that includes a plurality of engagement mechanisms (for example, clutches C1 to C3 or brakes B1 to B3 of an embodiment; hereinafter the same) that are switchable between one state of an open state and an engaged state or a fixed state and another state thereof; and a control unit (for example, a transmission control device ECU of an embodiment; hereinafter the same) configured to instruct the engagement mechanisms to switch to the one state or the other state. The control unit sets a plurality of gear stages (for example, a first gear to a tenth gear of an embodiment; hereinafter the same) by changing a combination of a plurality of engagement mechanisms that are put into an engaged state or a fixed state among the engagement mechanisms. The automatic transmission includes a first engagement mechanism (for example, a first brake B1 of an embodiment; hereinafter the same) which is any one of the plurality of engagement mechanisms, wherein the first engagement mechanism is in one state (for example, a fixed state of an embodiment; hereinafter the same) of an open state and an engaged state or a fixed state in all of a first gear stage group (for example, a first forward gear stage to a fifth forward gear stage of an embodiment; hereinafter the same) from a first forward gear stage to a predetermined gear stage (for example, the fifth gear of an embodiment; hereinafter the same) among the plurality of gear stages, and is in the other state (for example, an open state of an embodiment; hereinafter the same) at a gear stage with a higher speed than the predetermined gear stage, and a state determination unit (for example, a hydraulic sensor or a hydraulic switch of an embodiment; hereinafter the same) configured to detect whether the first engagement mechanism has switched to the one state. When the control unit instructs the first engagement mechanism to switch to the one state, and the state determination unit confirms that the first engagement mechanism is in the other state, the control unit instructs the engagement mechanisms other than the first engagement mechanism to perform switching so that a preliminary gear stage (for example, a 2.5th gear of an embodiment; hereinafter the same) is able to be set, wherein the preliminary gear stage is other than those in the plurality of gear stages and is able to be set when the first engagement mechanism is in the other state. The preliminary gear stage is a gear stage with a low speed that has a gear ratio equal to or greater than a gear ratio of the predetermined gear stage.
According to one or some exemplary embodiments of the invention, even when the first engagement mechanism has failed and cannot be switched to one state, it is possible to set a preliminary gear stage that is a gear stage (a gear stage at which travelling is possible at a speed equal to or lower than a speed of a predetermined gear stage) with a higher gear ratio than the predetermined gear stage. Therefore, according to the preliminary gear stage, it is possible to travel uphill and it is possible to prevent deterioration of driving performance.
In addition, in one or some exemplary embodiments of the invention, the automatic transmission includes a housing (for example, a transmission case 10 of an embodiment; hereinafter the same), an input unit (for example, an input shaft 11 of an embodiment; hereinafter the same) that is rotatably disposed inside the housing, an output unit (for example, an output member 13 of an embodiment; hereinafter the same), and four planetary gear mechanisms (for example, first to fourth planetary gear mechanisms PG1, PG2, PG3, and PG4 of an embodiment; hereinafter the same) that each include three elements including a sun gear (for example, sun gears Sa, Sb, Sc, and Sd of an embodiment; hereinafter the same), a carrier (for example, carriers Ca, Cb, Cc, and Cd of an embodiment; hereinafter the same) and a ring gear (for example, ring gears Ra, Rb, Rc, and Rd of an embodiment; hereinafter the same). The three elements of the third planetary gear mechanism are a first element, a second element, and a third element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram that is able to express a relative rotation speed ratio by a straight line. The three elements of the fourth planetary gear mechanism are a fourth element, a fifth element, and a sixth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The three elements of the first planetary gear mechanism are a seventh element, an eighth element, and a ninth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The three elements of the second planetary gear mechanism are a tenth element, an eleventh element, and a twelfth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The first element is connected to the input unit, the tenth element is connected to the output unit, the second element, the fifth element, and the ninth element are connected to form a first connected body, the third element and the twelfth element are connected to form a second connected body, and the eighth element and the eleventh element are connected to form a third connected body. The engagement mechanism includes three clutches (for example, first to third clutches C1 to C3 of an embodiment; hereinafter the same), three brakes (for example, first to third brakes B1 to B3 of an embodiment; hereinafter the same), and a two-way clutch (for example, a two-way clutch F1 of embodiment; hereinafter the same). The first clutch is switchable between a connected state in which the first element and the third connected body are connected and an open state in which the connection is disconnected. The second clutch is switchable between a connected state in which the sixth element and the second connected body are connected and an open state in which the connection is disconnected. The third clutch is switchable between a connected state in which the first element and the fourth element are connected and an open state in which the connection is disconnected. The first brake is switchable between a fixed state in which the seventh element is fixed to the housing and an open state in which the fixed state is released. The second brake is switchable between a fixed state in which the sixth element is fixed to the housing and an open state in which the fixed state is released. The third brake is switchable between a fixed state in which the fourth element is fixed to the housing and an open state in which the fixed state is released. The two-way clutch is switchable between a reverse rotation prevention state in which forward rotation of the third connected body is allowed and reverse rotation is prevented and a fixed state in which rotation of the third connected body is prevented. The first engagement mechanism is the first brake. The one state is the open state. According to one or some exemplary embodiments of the invention, the preliminary gear stage is a gear stage set when the second clutch and the third brake are put into an engaged state and the other engagement mechanisms are put into an open state.
According to one or some exemplary embodiments of the invention, even when the first brake cannot be switched to an engaged state due to a failure of the automatic transmission and the first brake remains in an open state, it is possible to set a preliminary gear stage that is a gear stage (a gear stage at which travelling is possible at a speed equal to or lower than a speed of a predetermined gear stage) with a higher gear ratio than the predetermined gear stage. Therefore, according to the preliminary gear stage, it is possible to travel uphill and it is possible to prevent deterioration of driving performance.
In addition, one or some exemplary embodiments of the invention provide an automatic transmission that includes a plurality of engagement mechanisms that are switchable between one state of an open state and an engaged state or a fixed state and another state; and a control unit configured to instruct the engagement mechanisms to switch to the one state or the other state. The control unit sets a plurality of gear stages by changing a combination of a plurality of engagement mechanisms that are put into an engaged state or a fixed state among the engagement mechanisms. The automatic transmission includes a second engagement mechanism (for example, a two-way clutch F1 of an embodiment; hereinafter the same) which is any one of the plurality of engagement mechanisms, wherein the second engagement mechanism is in the one state only at a starting gear which is a gear stage set upon departure among the plurality of gear stages in one of forward and reverse movement, and is in the other state at a gear stage with a higher speed than the starting gear, and a state determination unit configured to detect whether the second engagement mechanism has switched to the other state. When the control unit instructs the second engagement mechanism to switch to the other state, and the state determination unit confirms that the second engagement mechanism is in the one state, the control unit instructs the engagement mechanisms other than the second engagement mechanism to perform switching so that a preliminary gear stage is able to be set, wherein the preliminary gear stage is other than those in the plurality of gear stages and is able to be set when the second engagement mechanism is in the one state. The preliminary gear stage is a gear stage with a higher speed than the starting gear.
According to one or some exemplary embodiments of the invention, even when the second engagement mechanism cannot be switched to the other state due to a failure, it is possible to set a preliminary gear stage that is a gear stage (a gear stage at which travelling is possible at a speed that exceeds a speed of the starting gear) with a lower gear ratio than the starting gear. Accordingly, even in a failure, it is possible to travel at a preliminary gear stage faster than the starting gear, and it is possible to prevent deterioration of driving performance.
In addition, in one or some exemplary embodiments of the invention, the automatic transmission includes a housing, an input unit that is rotatably disposed inside the housing, an output unit; and four planetary gear mechanisms (first to fourth planetary gear mechanisms) that each include three elements including a sun gear, a carrier, and a ring gear. The three elements of the third planetary gear mechanism are a first element, a second element, and a third element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram that is able to express a relative rotation speed ratio by a straight line. The three elements of the fourth planetary gear mechanism are a fourth element, a fifth element, and a sixth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The three elements of the first planetary gear mechanism are a seventh element, an eighth element, and a ninth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The three elements of the second planetary gear mechanism are a tenth element, an eleventh element, and a twelfth element in an arrangement order at intervals corresponding to a gear ratio in a collinear diagram. The first element is connected to the input unit, the tenth element is connected to the output unit, the second element, the fifth element, and the ninth element are connected to form a first connected body, the third element and the twelfth element are connected to form a second connected body, and the eighth element and the eleventh element are connected to form a third connected body. The engagement mechanism includes three clutches (first to third clutches), three brakes (first to third brakes), and a two-way clutch. The first clutch is switchable between a connected state in which the first element and the third connected body are connected and an open state in which the connection is disconnected. The second clutch is switchable between a connected state in which the sixth element and the second connected body are connected and an open state in which the connection is disconnected. The third clutch is switchable between a connected state in which the first element and the fourth element are connected and an open state in which the connection is disconnected. The first brake is switchable between a fixed state in which the seventh element is fixed to the housing and an open state in which the fixed state is released. The second brake is switchable between a fixed state in which the sixth element is fixed to the housing and an open state in which the fixed state is released. The third brake is switchable between a fixed state in which the fourth element is fixed to the housing and an open state in which the fixed state is released. The two-way clutch is switchable between a reverse rotation prevention state in which forward rotation of the third connected body is allowed and reverse rotation is prevented and a fixed state in which rotation of the third connected body is prevented. The second engagement mechanism is the two-way clutch. According to one or some exemplary embodiments of the invention, the preliminary gear stage is a gear stage set when the second clutch and the third brake are put into an engaged state and the other engagement mechanisms are put into an open state.
According to one or some exemplary embodiments of the invention, even when the two-way clutch cannot be switched to a reverse rotation prevention state due to a failure, it is possible to set a preliminary gear stage that is a gear stage (a gear stage at which travelling is possible at a speed that exceeds a speed of the starting gear) with a lower gear ratio than the starting gear. Accordingly, even in a failure, it is possible to travel at a preliminary gear stage faster than the starting gear, and it is possible to prevent deterioration of driving performance.
An automatic transmission of an embodiment and a vehicle in which the transmission is mounted will be described with reference to the drawings.
As shown in
The power transmission device PT includes an automatic transmission 3 having a torque converter 2 connected to the crankshaft 1 and a front differential gear 4 connected to the automatic transmission 3.
The front differential gear 4 is connected to the left and right front wheels WFL and WFR through a front left axle 7L and a front right axle 7R.
Rotation of the output member 13 is transmitted to left and right drive wheels (the front wheels WFL and WFR) of a vehicle through an idle gear 21 meshed with the output member 13, an idle shaft 23 pivotally supporting the idle gear 21, a final drive gear 25 pivotally supported on the idle shaft 23, and the front differential gear 4 including a final driven gear 27 meshed with the final drive gear 25. Here, in place of the torque converter 2, a frictionally engageable single plate type or multi-plate type starting clutch may be provided. In addition, a propeller shaft can be connected in place of the front differential gear 4 and applied to a rear wheel drive vehicle. In addition, a propeller shaft can be connected to the front differential gear 4 via a transfer and applied to a four-wheel drive vehicle.
In addition, the automatic transmission 3 of the present embodiment includes a parking lock mechanism 40. A parking gear 42 of the parking lock mechanism 40 is fixed to and rotates together with the idle shaft 23. A parking pole 44 pivotally supported on a support shaft 44a is disposed in the vicinity of the parking gear 42. A locking claw 46 is provided at an end on the side of the parking gear 42 of the parking pole 44. When the locking claw 46 is engaged with the parking gear 42, the state is put into a state (parking locked state) in which drive wheels (front wheels WFL and WFR) are unable to rotate through the idle shaft 23. The parking pole 44 is biased by a release spring 48 in a direction in which the locking claw 46 releases from the parking gear 42.
A cam 50 is disposed at the other end of the parking pole 44 in a freely moving forward and backward manner. When the cam 50 moves forward, the parking pole 44 swings against a biasing force of the release spring 48, and the locking claw 46 is engaged with the parking gear 42. When the cam 50 moves backward, the parking pole 44 returns to an original position due to a biasing force of the release spring 48, and the locking claw 46 and the parking gear 42 are disengaged.
A parking piston 54 is connected to the cam 50 via a link 52. The parking piston 54 is movable in its own axial direction due to a hydraulic pressure. Then, when the parking piston 54 moves in the axial direction, the cam 50 moves forward and backward via the link 52.
Inside the transmission case 10 as a housing, four planetary gear mechanisms (first to fourth planetary gear mechanisms PG1 to PG4) are disposed concentrically with the input shaft 11 in order from a driving source ENG side.
The first planetary gear mechanism PG1 is a so-called single pinion type planetary gear mechanism which includes a sun gear Sa, a ring gear Ra, and a carrier Ca that pivotally supports a pinion Pa meshed with the sun gear Sa and the ring gear Ra rotatably and revolvingly.
The so-called single pinion type planetary gear mechanism is also called a minus planetary gear mechanism or a negative planetary gear mechanism because the ring gear rotates in a direction different from that in the sun gear when the carrier is fixed and the sun gear is rotated. Here, in the so-called single pinion type planetary gear mechanism, when the ring gear is fixed and the sun gear is rotated, the carrier rotates in the same direction as the sun gear.
With reference to a collinear diagram of the first planetary gear mechanism PG1 shown in the third part from the top in
The second planetary gear mechanism PG2 is a so-called single pinion type planetary gear mechanism which includes a sun gear Sb, a ring gear Rb, and a carrier Cb that pivotally supports a pinion Pb meshed with the sun gear Sb and the ring gear Rb rotatably and revolvingly.
With reference to a collinear diagram of the second planetary gear mechanism PG2 shown in the fourth part (the bottom part) from the top in
The third planetary gear mechanism PG3 is a so-called single pinion type planetary gear mechanism which includes a sun gear Sc, a ring gear Rc, and a carrier Cc that pivotally supports a pinion Pc meshed with the sun gear Sc and the ring gear Rc rotatably and revolvingly.
With reference to a collinear diagram (a diagram that can express ratios between relative rotational speeds of the three elements including the sun gear, the carrier, and the ring gear by straight lines (speed lines)) of the third planetary gear mechanism PG3 shown in the second part from the top in
Here, a ratio between an interval between the sun gear Sc and the carrier Cc and an interval between the carrier Cc and the ring gear Rc is set to j:1 when the gear ratio of the third planetary gear mechanism PG3 is j. Here, in the collinear diagram, the lower horizontal line and the upper horizontal line (lines overlapping 4th and 6th) indicate a rotational speed of “0” and “1” (the same rotational speed as the input shaft 11), respectively.
The fourth planetary gear mechanism PG4 is a so-called single pinion type planetary gear mechanism which includes a sun gear Sd, a ring gear Rd, and a carrier Cd that pivotally supports a pinion Pd meshed with the sun gear Sd and the ring gear Rd rotatably and revolvingly.
With reference to a collinear diagram of the fourth planetary gear mechanism PG4 shown in the first part (the top part) from the top in
The sun gear Sc (the first element) of the third planetary gear mechanism PG3 is connected to the input shaft 11. In addition, the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 is connected to the output member 13 including an output gear.
In addition, the carrier Cc (the second element) of the third planetary gear mechanism PG3, the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4, and the ring gear Ra (the ninth element) of the first planetary gear mechanism PG1 are connected to form a first connected body Cc-Cd-Ra. In addition, the ring gear Re (the third element) of the third planetary gear mechanism PG3 and the sun gear Sb (the twelfth element) of the second planetary gear mechanism PG2 are connected to form a second connected body Rc-Sb. In addition, the carrier Ca (the eighth element) of the first planetary gear mechanism PG1 and the carrier Cb (the eleventh element) of the second planetary gear mechanism PG2 are connected to form a third connected body Ca-Cb.
In addition, the automatic transmission of the present embodiment includes seven engagement mechanisms including three first to third clutches C1 to C3, three first to third brakes B1 to B3, and one two-way clutch F1.
The first clutch C1 is a hydraulically actuated wet multi-plate clutch and is switchable between a connected state in which the sun gear Sc (the first element) of the third planetary gear mechanism PG3 and the third connected body Ca-Cb are connected and an open state in which the connection is disconnected.
The third clutch C3 is a hydraulically actuated wet multi-plate clutch and is switchable between a connected state in which the sun gear Sc (the first element) of the third planetary gear mechanism PG3 and the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 are connected and an open state in which the connection is disconnected.
The second clutch C2 is a hydraulically actuated wet multi-plate clutch and is switchable between a connected state in which the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 and the second connected body Rc-Sb are connected and an open state in which the connection is disconnected.
The two-way clutch F1 also has a function as a fourth brake B4, and allows forward rotation (rotation direction of the input shaft 11 and/or rotation in the same direction as a rotation direction of the output member 13 when a vehicle moves forward) of the third connected body Ca-Cb, and is switchable between a reverse rotation prevention state in which reverse rotation (in a direction of rotation opposite to forward rotation) is prevented and a fixed state in which the third connected body Ca-Cb is fixed to the transmission case 10.
In the reverse rotation prevention state, when a rotational force in a forward rotation direction is applied to the third connected body Ca-Cb, the two-way clutch F1 is put into an open state in which the rotation is allowed, and when a rotational force in a reverse rotation direction is applied, the two-way clutch F1 is put into a fixed state in which the rotation is prevented and the third connected body Ca-Cb is fixed to the transmission case 10. That is, the two-way clutch F1 automatically switches between a fixed state and an open state in the reverse rotation prevention state. In the present embodiment, the two-way clutch corresponds to a second engagement mechanism of the embodiments of the invention.
The first brake B1 is a hydraulically actuated wet multi-plate clutch and is switchable between a fixed state in which the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is fixed to the transmission case 10 and an open state in which the fixed state is released.
The second brake B2 is a hydraulically actuated wet multi-plate clutch and is switchable between a fixed state in which the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is fixed to the transmission case 10 and an open state in which the fixed state is released. The third brake B3 is a hydraulically actuated wet multi-plate clutch and is switchable between a fixed state in which the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is fixed to the transmission case 10 and an open state in which the fixed state is released.
States of the clutches C1 to C3 and the brakes B1 to B3, and the two-way clutch F1 are switched on the basis of vehicle information such as a travel speed of a vehicle transmitted from an integrated control unit (not shown) by a transmission control device ECU including a transmission control unit (TCU) shown in
The transmission control device ECU includes an electronic unit constituted by a CPU, a memory, and the like (not shown), and can receive predetermined vehicle information such as a travel speed and an accelerator opening of the vehicle V, a rotational speed and an output torque of the engine E, and operation information of a paddle shift lever 33, and execute a control program stored in a storage device such as a memory in the CPU, and thus controls the automatic transmission 3 (transmission mechanism).
As shown in
Here, an operation unit for performing a manual operation is not limited to the paddle shift lever 33 of the embodiment. Another operation unit, for example, a shift lever disposed between a driver's seat and a passenger's seat or a button disposed on a handle may be used.
As shown in
Then, the third brake B3 is disposed radially outward from the fourth planetary gear mechanism PG4, the second brake B2 is disposed radially outward from the second clutch C2, the first brake B1 is disposed radially outward from the first clutch C1, and the two-way clutch F1 is disposed radially outward from the first planetary gear mechanism PG1.
In this manner, when the three brakes B1 to B3 and the two-way clutch F1 are disposed radially outward from a planetary gear mechanism or a clutch, it is possible to reduce the axial length of the automatic transmission 3 compared with when the brakes B1 to B3 and the two-way clutches F1 are disposed in parallel along the axis of the input shaft 11 together with the planetary gear mechanisms and the clutches. Here, the third brake B3 may be disposed radially outward from the third clutch C3 and the second brake B2 may be disposed radially outward from the fourth planetary gear mechanism PG4.
Next, a case in which gear stages of the automatic transmission 3 of the embodiment are set will be described with reference to
In order to set a first gear, the two-way clutch F1 is put into a reverse rotation prevention state (R in
Accordingly, three elements (seventh to ninth elements Sa, Ca, and Ra) of the first planetary gear mechanism PG1 are put into a locked state in which relative rotation is not possible, and a rotational speed of the first connected body Cc-Cd-Ra including the ring gear Ra (the ninth element) of the first planetary gear mechanism PG1 is “0.” Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected becomes “1st” shown in
Here, in order to set the first gear, it is not necessary to set the second brake B2 in a fixed state. However, the second brake B2 is set in the first gear in a fixed state so that shifting from the first gear to a second gear to be described below can be performed smoothly. In addition, in order for an engine brake to be effective in the first gear, the two-way clutch F1 may be switched from a reverse rotation prevention state (R) to a fixed state (L).
In order to set the second gear, the two-way clutch F1 is put into a reverse rotation prevention state (R), the first brake B1 and the second brake B2 are put into a fixed state, and the second clutch C2 is put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed. In addition, when the first brake B1 is put into a fixed state, a rotational speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.” In addition, when the second brake B2 is put into a fixed state, a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.”
In addition, when the second clutch C2 is put into a connected state, a rotational speed of the second connected body Rc-Sb is “0” that is the same speed as a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “2nd” shown in
In order to set a third gear, the two-way clutch F1 is put into a reverse rotation prevention state, the first brake B1 and the second brake B2 are put into a fixed state, and the third clutch C3 is put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed. In addition, when the first brake B1 is put into a fixed state, a rotational speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.” In addition, when the second brake B2 is put into a fixed state, a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.”
In addition, when the third clutch C3 is put into a connected state, a rotational speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3 connected to the input shaft 11. Since a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0” and a rotational speed of the ring gear Rd (the fourth element) is “1,” a rotational speed of the carrier Cd (the fifth element), that is, a rotational speed of the first connected body Cc-Cd-Ra is k/(k+1).
Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “3rd” shown in
In order to set a fourth gear, the two-way clutch F1 is put into a reverse rotation prevention state, the first brake B1 is put into a fixed state, and the second clutch C2 and the third clutch C3 are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed. In addition, when the first brake B1 is put into a fixed state, a rotational speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.”
In addition, when the second clutch C2 is put into a connected state, the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 and the second connected body Rc-Sb rotate at the same speed. Accordingly, between the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4, the carrier Cc (the second element) and the carrier Cd (the fifth element) are connected, and the ring gear Rc (the third element) and the sun gear Sd (the sixth element) are connected. In the fourth gear in which the second clutch C2 is put into a connected state, one collinear diagram including four elements can be drawn by the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4.
Then, when the third clutch C3 is put into a connected state, a rotational speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3, and rotational speeds of two elements among four elements constituted by the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are the same speed of “1.”
Accordingly, elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are put into a locked state in which relative rotation is not possible, and rotational speeds of all elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are “1.” Then, a rotational speed of the third connected body Ca-Cb is h/(h+1), and a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “4th” shown in
In order to set a fifth gear, the two-way clutch F1 is put into a reverse rotation prevention state, the first brake B1 is put into a fixed state, and the first clutch C1 and the third clutch C3 are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed. In addition, when the first brake B1 is put into a fixed state, a rotational speed of the sun gear Sa (the seventh element) of the first planetary gear mechanism PG1 is “0.”
In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “5th” shown in
Here, in order to set the fifth gear, it is not necessary to set the third clutch C3 in a connected state. However, since it is necessary to set the third clutch C3 in a connected state in the fourth gear and a sixth gear to be described below, the fifth gear is also put into a connected state so that downshifting from the fifth gear to the fourth gear and upshifting from the fifth gear to the sixth gear to be described below are performed smoothly.
In order to set the sixth gear, the two-way clutch F1 is put into a reverse rotation prevention state and three clutches (first to third clutches C1 to C3) are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed.
In addition, when the second clutch C2 and the third clutch C3 are put into a connected state, as described in the fourth gear, elements of the third planetary gear mechanism PG3 and the fourth planetary gear mechanism PG4 are put into a state in which relative rotation is not possible and a rotational speed of the second connected body Re-Sb is “1.” In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1.”
Accordingly, in the second planetary gear mechanism PG2, the carrier Cb (the eleventh element) and the sun gear Sb (the twelfth element) are the same speed of “1,” and elements are put into a locked state in which relative rotation is not possible. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “1” of “6th” shown in
In order to set a seventh gear, the two-way clutch F1 is put into a reverse rotation prevention state, the second brake B2 is put into a fixed state, and the first clutch C1 and the third clutch C3 are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed.
In addition, when the second brake B2 is put into a fixed state, a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” In addition, when the third clutch C3 is put into a connected state, a rotational speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3, and a rotational speed of the first connected body Cc-Cd-Ra including the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4 is k/(k+1).
In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3 connected to the input shaft 11. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “7th” shown in
In order to set an eighth gear, the two-way clutch F1 is put into a reverse rotation prevention state, the second brake B2 is put into a fixed state, and the first clutch C1 and the second clutch C2 are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed.
In addition, when the second brake B2 is put into a fixed state, a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” In addition, when the second clutch C2 is put into a connected state, a rotational speed of the second connected body Rc-Sb is “0” that is the same speed as a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4.
In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “8th” shown in
In order to set a ninth gear, the two-way clutch F1 is put into a reverse rotation prevention state, the second brake B2 and the third brake B3 are put into a fixed state, and the first clutch C1 is put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed.
In addition, when the second brake B2 is put into a fixed state, a rotational speed of the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 is “0.” In addition, when the third brake B3 is put into a fixed state, a rotational speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “0.” Therefore, elements Sd, Cd, and Rd of the fourth planetary gear mechanism PG4 are put into a locked state in which relative rotation is not possible, and a rotational speed of the first connected body Cc-Cd-Ra including the carrier Cd (the fifth element) of the fourth planetary gear mechanism PG4 is “0.”
In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “9th” shown in
In order to set a tenth gear, the two-way clutch F1 is put into a reverse rotation prevention state, the third brake B3 is put into a fixed state, and the first clutch C1 and the second clutch C2 are put into a connected state. When the two-way clutch F1 is put into a reverse rotation prevention state, forward rotation of the third connected body Ca-Cb is allowed.
In addition, when the second clutch C2 is put into a connected state, the second connected body Rc-Sb and the sun gear Sd (the sixth element) of the fourth planetary gear mechanism PG4 rotate at the same speed. In addition, when the third brake B3 is put into a fixed state, a rotational speed of the ring gear Rd (the fourth element) of the fourth planetary gear mechanism PG4 is “0.” In addition, when the first clutch C1 is put into a connected state, a rotational speed of the third connected body Ca-Cb is “1” that is the same speed as a rotational speed of the sun gear Sc (the first element) of the third planetary gear mechanism PG3. Then, a rotational speed of the ring gear Rb (the tenth element) of the second planetary gear mechanism PG2 to which the output member 13 is connected is “10th” shown in
In order to set a reverse gear, the two-way clutch F1 is put into a fixed state (L in
Here, speed lines indicated by dashed lines in
In addition, the underlined “R” and “L” indicate that a rotational speed of the third connected body Ca-Cb is “0” due to the action of the two-way clutch F1. In addition, “R/L” indicates a state that is a reverse rotation prevention state “R” normally but switched to the fixed state “L” when an engine brake is effective.
In addition,
Next, the two-way clutch F1 will be described in detail with reference to
As shown in cross sections in
As shown in
In addition, on the facing surface TW11a of the fixing plate TW11, concave accommodation units TW15 and TW16 in which the forward rotation prevention side swinging part TW13 and the reverse rotation prevention side swinging part TW14 can be accommodated are provided. On bottoms of the accommodation units TW15 and TW16, biasing members TW17a and TW17b including springs for biasing the swinging parts TW13 and TW14 are provided so that the swinging ends TW13a and TW14a of the corresponding swinging parts TW13 and TW14 protrude from the accommodation units TW15 and TW16.
On a facing surface TW12a that faces the fixing plate TW11 on the rotating plate TW12, holes TW18 and TW19 are provided at positions corresponding to the swinging parts TW13 and TW14. At the first hole TW18 provided at a position corresponding to the forward rotation prevention side swinging part TW13, a first engagement part TW18a having a stepped shape that can be engaged with the swing end TW13a of the forward rotation prevention side swinging part TW13 is provided such that it is positioned on the other side (a reverse rotation direction side) in the circumferential direction of the rotating plate TW12.
At the second hole TW19 provided at a position corresponding to the reverse rotation prevention side swinging part TW14, a second engagement part TW19a having a stepped shape that can be engaged with the swing end TW14a of the reverse rotation prevention side swinging part TW14 is provided such that it is positioned on one side (a forward rotation direction side) in the circumferential direction of the rotating plate TW12.
As shown in
A switch plate TW20 is interposed between the fixing plate TW11 and the rotating plate TW12. As shown in
A protrusion TW20c that protrudes radially outward is provided at the outer edge of the switch plate TW20. As shown in
When the switch plate TW20 is swung from the fixed state shown in
In addition, as shown in
Accordingly, the state shown in
Next, a hydraulic control device 100 included in the automatic transmission 3 of the present embodiment will be described with reference to
The hydraulic control device 100 includes an on and off type solenoid valve 122C configured to supply a line pressure supplied from a hydraulic pump (not shown) to an oil passage L1 to a first locking oil chamber 112A and an on and off type solenoid valve 122E configured to supply a line pressure of an oil passage L2 connected to a downstream side of the oil passage L1 to a second locking oil chamber 112B. A check valve 124 is interposed in the oil passage L2 at a position upstream from the solenoid valve 122E. When the solenoid valve 122C is opened, a line pressure is directly supplied to the first locking oil chamber 112A. When the solenoid valve 122E is opened, a first ball valve 126A is opened. The solenoid valve 122C is a normally closed type, and the solenoid valve 122E is a normally open type.
In addition, the hydraulic control device 100 includes an on and off type solenoid valve 122F configured to supply a line pressure to a first unlocking oil chamber 114A through an oil passage L3 and an on and off type solenoid valve 122D configured to supply a line pressure of an oil passage L4 branched upstream from the check valve 124 to a second unlocking oil chamber 114B.
A line pressure is directly supplied to the second unlocking oil chamber 114B through a brake cut valve 128 that is operated by the solenoid valve 122D.
When the solenoid valve 122F is opened, a spool of a parking inhibit valve 130 moves to the right side in
A second choke 132 narrowing a flow path is provided upstream from the parking inhibit valve 130 of the oil passage L3. The second choke 132 is constituted by a slot groove of a separation plate. In this manner, when the second choke 132 is constituted by a slot groove of a separation plate, there is no need to separately provide a second choke member, it is possible to reduce the number of components, and it is possible to simply assembly of the parking lock device.
In addition, a second check valve 134 is provided in parallel to the second choke 132 and prevents supply of a hydraulic pressured to the first unlocking oil chamber 114A and allows release of a hydraulic pressure from the first unlocking oil chamber 114A. When the second check valve 134 is provided, it is possible to quickly release a hydraulic pressure.
An accumulation chamber 136a of an accumulator 136 is connected to the oil passage L2 between the check valve 124 and the solenoid valve 122E.
A lock-up clutch shift valve 138 is connected to the oil passage L1 downstream from the solenoid valve 122C, and a lock-up clutch pressure of an oil passage L5 is supplied to a lock-up clutch 2a of the torque converter 2 which is a start mechanism through the lock-up clutch shift valve 138.
In addition, the first brake B1 is connected to an oil passage L6 which is a hydraulic engagement device for shifting downstream from the check valve 124, and a linear solenoid valve 140G and the brake cut valve 128 are disposed on the oil passage L6. Opening and closing of the brake cut valve 128 are driven by the solenoid valve 122D. The linear solenoid valve 140G includes an import 142a, an outport 142b, and a drain port 142c and can adjust a hydraulic pressure input from the import 142a and output it from the outport 142b, and release a hydraulic pressure from the outport 142b through the drain port 142c.
In addition, the hydraulic control device 100 includes a two-way piston 212 that is engaged with the protrusion TW20c of the switch plate TW20 of the two-way clutch F1 and switches the switch plate TW20 between a reverse rotation prevention state and a fixed state by a hydraulic pressure.
In the two-way piston 212, similarly to the parking piston 54, at one end of the two-way piston 212 accommodated in a cylinder (not shown), a first reverse rotation prevention oil chamber 222A and a second reverse rotation prevention oil chamber 222B for moving the two-way piston 212 to a side in a reverse rotation prevention state (“OWC” in
At the other end of the two-way piston 212, a first fixing oil chamber 224A and a second fixing oil chamber 224B for moving the two-way piston 212 to a side in a fixed state (“LOCK” in
The first reverse rotation prevention oil chamber 222A is connected to the oil passage L4. A line pressure can be supplied to the second reverse rotation prevention oil chamber 222B through a solenoid valve 122B. A line pressure can be supplied to the first fixing oil chamber 224A through a linear solenoid valve 140B.
The linear solenoid valve 140B includes an import 144a, an outport 144b, and a drain port 144c, and can adjust a line pressure input from the import 144a and output it from the outport 144b, and release a hydraulic pressure from the outport 144b through the drain port 144c.
A line pressure can be supplied to the second fixing oil chamber 224B through a solenoid valve 122A.
Next, operations of the present embodiment having the above configuration will be described.
When a driver selects a D range or a R range using a shift operation unit such as a shift lever and a vehicle travels at a predetermined gear stage, a line pressure generated by a hydraulic pump driven by the internal combustion engine is transmitted to the oil passage L1 and the oil passage L3, and a hydraulic pressure of the oil passage L1 is transmitted to the oil passage L2, the oil passage L4, and the oil passage L6 through the check valve 124. The line pressure is supplied to the oil passage L2 and the hydraulic pressure accumulates in the accumulation chamber 136a of the accumulator 136.
The normally closed type solenoid valve 122F is excited by energization and is opened, and the normally closed type solenoid valve 122D is also excited by energization and is opened. Then, when the solenoid valve 122F is opened, the spool of the parking inhibit valve 130 moves to the right side in
On the other hand, the normally closed type solenoid valve 122C is closed when power supply is stopped, and the normally open type solenoid valve 122E is excited by energization and closed. Then, when the solenoid valve 122C is closed, oil in the first locking oil chamber 112A is drained from the solenoid valve 122, and when the solenoid valve 122E is closed, the first ball valve 126A is closed and thus oil in the second locking oil chamber 112B is drained from the first ball valve 126A. As a result, the parking piston 54 moves to the left side in
While a flow rate of oil that can pass through the solenoid valve 122E is relatively low, a flow rate of oil that can pass through the first ball valve 126A that is opened or closed by the solenoid valve 122E is relatively high. Therefore, it is possible to improve operational responsiveness of the parking piston 54 by interposing the first ball valve 126A.
As described above, while the vehicle travels, the solenoid valve 122C and the solenoid valve 122E are closed and the solenoid valve 122F and the solenoid valve 122D are opened so that the parking piston 54 is operated at an unlock position and parking lock can be released (parking released state).
In addition, the parking lock mechanism 40 includes two locking oil chambers (the first locking oil chamber 112A and the second locking oil chamber 112B) at one end of the parking piston 54 and includes two unlocking oil chambers (the first unlocking oil chamber 114A and the second unlocking oil chamber 114E) at the other end thereof. Thereof, even when one of the solenoid valve 122F and the solenoid valve 122D is fixed in a closed state, and no hydraulic pressure is supplied to the first unlocking oil chamber 114A or the second unlocking oil chamber 114B, or even when one of the solenoid valve 122C and the solenoid valve 122E is fixed in an open state, and a hydraulic pressure is supplied to the first locking oil chamber 112A or the second locking oil chamber 112B, it is possible to operate the parking piston 54 at an unlock position (notP position, a parking released state) without problem and ensure redundancy.
Here, the solenoid valve 122F is opened at a first predetermined gear stage and the solenoid valve 122D is opened at a second predetermined gear stage, and the first predetermined gear stage and the second predetermined gear stage partially overlap. Therefore, according to a gear stage set at this time, there are cases in which a line pressure is supplied to only the first unlocking oil chamber 114A, a line pressure is supplied to only the second unlocking oil chamber 114B, and a line pressure is supplied to both the first unlocking oil chamber 114A and the second unlocking oil chamber 114B. However, in all of the cases, since the parking piston 54 moves to the left side in
When the shift operation unit such as a shift lever is operated in a P range and a vehicle is stopped while the internal combustion engine operates, the solenoid valve 122C and the solenoid valve 122E are opened, and the solenoid valve 122F and the solenoid valve 122D are closed. When the solenoid valve 122C is opened, a line pressure of the oil passage L1 is transmitted to the first locking oil chamber 112A, and when the solenoid valve 122E is opened, the first ball valve 126A is opened and a line pressure of the oil passage L2 is transmitted to the second locking oil chamber 112B.
On the other hand, when the solenoid valve 122F is closed, hydraulic oil in the first unlocking oil chamber 114A is discharged from the parking inhibit valve 130, and when the solenoid valve 122D is closed, hydraulic oil in the second unlocking oil chamber 114B is discharged from the solenoid valve 122D. As a result, the parking piston 54 moves to the right side in
As described above, when the driver selects the P range using the shift operation unit while the internal combustion engine operates, the solenoid valve 122C and the solenoid valve 122E are opened, and the solenoid valve 122F and the solenoid valve 122D are closed. Therefore, the parking piston 54 can be operated at a parking lock position. In this case, since the parking lock mechanism 40 includes two locking oil chambers (the first locking oil chamber 112A and the second locking oil chamber 112B) and two unlocking oil chambers (the first unlocking oil chamber 114A and the second unlocking oil chamber 114B, even when one of the solenoid valve 122F and the solenoid valve 122D is fixed in an open state, and a hydraulic pressure is supplied to the first unlocking oil chamber 114A or the second unlocking oil chamber 114B, or one of the solenoid valve 122C and the solenoid valve 122E is fixed in a closed state and no hydraulic pressure is supplied to the first locking oil chamber 112A or the second locking oil chamber 112B, it is possible to operate the parking piston 54 at a parking lock position (P position) without problem and ensure redundancy (parking locked state).
When the shift operation unit is operated in the P range and ignition (vehicle power source) is turned off, the internal combustion engine is stopped and thus a line pressure due to the pump driven by the internal combustion engine is removed. However, according to the present embodiment, the parking lock mechanism 40 is operated due to a hydraulic pressure accumulated in the accumulator 136 without problem, and can be put into a parking locked state.
Then, when the solenoid valve 122E is opened, a hydraulic pressure of the accumulator 136 is transmitted to the second locking oil chamber 112B. On the other hand, when the solenoid valve 122F is closed, hydraulic oil in the first unlocking oil chamber 114A is discharged from the parking inhibit valve 130, and when the solenoid valve 122D is closed, hydraulic oil in the second unlocking oil chamber 114B is discharged from the solenoid valve 122D. As a result, the parking piston 54 moves to the right side in
As described above, even when the P range is selected using the shift operation unit to turn ignition off and thus a line pressure is removed, the parking lock mechanism 40 can be operated due to a hydraulic pressure accumulated in the accumulator 136 without problem (parking locked state).
In addition, the vehicle of the present embodiment can perform idling stop control, and the internal combustion engine stops during temporary stop such as during signal waiting, the pump also stops and a line pressure is removed.
Even when the internal combustion engine starts as return from idling stop control, since a line pressure does not immediately rise, it is not possible to supply a hydraulic pressure to the first brake B1 which is a hydraulic engagement device necessary for starting, and prompt starting may be inhibited. However, according to the present embodiment, it is possible to operate the first brake B1 without delay at a hydraulic pressure of the accumulator 136 remained in idling stop control.
More specifically, a hydraulic pressure accumulated in the accumulator 136 is supplied from the oil passage L2 to the oil passage L6 at the same time as return from idling stop control. In this case, since the solenoid valve 122D interposed in the oil passage L4 is opened when power supply is stopped, a spool of the brake cut valve 128 moves to the left side in
While the operations of the first brake B1 as return from idling stop control have been described above, the brake cut valve 128 can be operated by the solenoid valve 122D to control the first brake B1 even while the vehicle travels normally. When the spool of the brake cut valve 128 moves to the left side in
In addition, according to the present embodiment, the solenoid valve 122C is also used for operating the lock-up clutch 2a of the torque converter 2. That is, while the vehicle travels, since the solenoid valve 122C is closed, a spool of the lock-up clutch shift valve 138 moves to the right side in
When the solenoid valve 122C is opened, a line pressure is supplied to the first locking oil chamber 112A. However, in this case, since a line pressure is supplied to both the first unlocking oil chamber 114A and the second unlocking oil chamber 114B, even when a line pressure is supplied to the first locking oil chamber 112A, the parking piston 54 does not move to a parking lock position, and there is no risk of parking lock being operated.
As described above, according to the parking lock mechanism 40 of the present embodiment, since the solenoid valve 122C and the solenoid valve 122D that control operations of the parking piston 54 are also used for control of the lock-up clutch 2a of the torque converter 2 and control of the first brake B1, it is possible to reduce the number of solenoid valves and it is possible to simply the structure of the hydraulic control device 100. In addition, since the accumulator 136 is used not only for operation of parking lock but also for operation of the first brake B1 which is a hydraulic engagement device as return from idling stop control, it is possible to reduce the number of accumulators and it is possible to further simplify the structure of the hydraulic control device 100.
Functions of the hydraulic control device 100 as a control unit are also performed by the transmission control device ECU. The transmission control device ECU can receive current shift position information and shift switching request information based on an operation performed by the driver using an operation unit.
In addition, the transmission control device ECU receives a parking input request instruction signal. Here, it is determined whether a parking input is necessary based on predetermined vehicle information such as a travel speed of a vehicle that the control unit itself has received and a parking input instruction signal (or a parking input instruction flag) may be issued.
In addition, in the transmission control device ECU, a countdown timer is provided, a numerical value is reduced from a preset initial value as the time passes.
In addition, the transmission control device ECU can receive a signal of a stroke sensor 56 provided at the parking piston 54 and determine whether the parking piston 54 is positioned on a parking lock side or release side.
In addition, a hydraulic sensor (not shown; a state determination unit) is disposed on an oil passage through which a hydraulic pressure is guided to the first brake B1 via a branch path.
Here, in the hydraulic control device 100 of the present embodiment, in a non-traveling range such as a neutral range (an N range) or a parking range (a P range), there is a risk of the solenoid valve 122D (control valve) failing and a hydraulic pressure being supplied from the linear solenoid valve 140G (proportional valve) to the first brake B1. In the non-traveling range, when a hydraulic pressure is supplied to the first brake B1 and the first brake B1 is fastened, there is a risk of a driving force of the internal combustion engine being transmitted to drive wheels.
Accordingly, in order to prevent traveling due to a failure of the solenoid valve 122D in the non-traveling range, when it is determined that the solenoid valve 122D fails (or always in the non-traveling range even when there is no failure), supply of a hydraulic pressure to the first brake B1 through the linear solenoid valve 140G is prevented. Accordingly, even when the solenoid valve 122D fails in the non-traveling range, supply of a hydraulic pressure to the first brake B1 through the linear solenoid valve 140G can be prevented and driving of the vehicle in the non-traveling range can be prevented.
On the other hand, when the linear solenoid valve 140G fails in the non-traveling range (or always in the non-traveling range even when there is no failure), since a hydraulic pressure is supplied from the solenoid valve 122D to the brake cut valve 128, the brake cut valve 128 disconnects an oil passage between the linear solenoid valve 140G and the first brake B1, and a hydraulic pressure supplied from the linear solenoid valve 140G is prevented from being supplied to the first brake B1.
In this manner, even when any of the solenoid valve 122D and the linear solenoid valve 140G fails, it is possible to transmit a driving force of the internal combustion engine in the non-traveling range (for example, the N range) to drive wheels, and it is possible to improve safety performance of the vehicle.
In addition, in the hydraulic control device 100, a hydraulic switch (not shown; state determination unit) through which supply of a hydraulic pressure is stopped at the same time when the brake cut valve 128 stops supply of a hydraulic pressure to the first brake B1 is provided. The transmission control device ECU can determine whether the brake cut valve 128 operates normally based on a hydraulic detection result of the hydraulic switch (not shown).
In addition, the transmission control device ECU of the present embodiment performs a “2.5th gear engagement process” in which driving is possible at a 2.5th gear (refer to the collinear diagram in
The “2.5th gear engagement process” will be described in detail with reference to the flowchart in
First, in STEP1, when the transmission control device ECU issues an instruction to switch the first brake B1 to an engaged state, a hydraulic sensor (not shown) checks whether the first brake B1 is normally switched to an engaged state. When the first brake B1 is switched (when the state is not a released state; NO in STEP1), the process advances to STEP2, and the stroke sensor 214 provided in the two-way piston 212 of the two-way clutch F1 checks whether the two-way clutch F1 is switched to a reverse rotation prevention state (OWC state).
When the two-way clutch F1 is switched to a reverse rotation prevention state (OWC state) (NO in STEP2), the process advances to STEP3, and a hydraulic switch (not shown) checks whether the brake cut valve 128 is switched from a B1 cut state in which supply of a hydraulic pressure to the first brake B1 is stopped to a B1 cut released state in which a hydraulic pressure is supplied to the first brake B1. Here, when supply of a hydraulic pressure to the first brake B1 is blocked by the brake cut valve 128, according to a configuration of the hydraulic control device 100 of the present embodiment, no hydraulic pressure is supplied to the first clutch C1 and the second brake B2, it is not possible to set a forward gear, and a vehicle cannot travel.
When the brake cut valve 128 is switched from a B1 cut state to a B1 cut released state, the process advances to STEP4, execution of the 2.5th gear engagement process is prevented and the process at this time ends.
In STEP1, when the transmission control device ECU issues an instruction to switch the first brake B1 to an engaged state, the hydraulic sensor (not shown) confirms that the first brake B1 is not switched to an engaged state but remains in an open state (YES in STEP1), the process branches to STEP5, and it is checked whether the range is a forward traveling range (D range) on the basis of received shift position information. When the range is not a D range, since there is no need to move a vehicle forward, the process advances to STEP4, execution of the 2.5th gear engagement process is prevented, and the process at this time ends.
In STEP5, when the range is a D range, the process advances to STEP6, the 2.5th gear engagement process” in which driving is possible at the 2.5th gear set when the second clutch C2 is put into a connected state and the second brake B2 is put into a fixed state is performed, and the process at this time ends.
In STEP2, when the two-way clutch F1 is not switched to a reverse rotation prevention state (OWC state) (YES in STEP2), the process branches to STEP5, and it is checked whether the range is a forward traveling range (D range) on the basis of the received shift position information.
In STEP3, when the brake cut valve 128 is not switched from a B1 cut state to a B1 cut released state (NO in STEP3), the process branches to STEP5, and it is checked whether the range is a forward traveling range (D range) on the basis of received shift position information.
According to the automatic transmission 3 of the present embodiment, even when the first brake B1 cannot be switched to an open state because the automatic transmission 3 has failed so that the first brake B1 remains in an engaged state, it is possible to set the 2.5th gear as a preliminary gear stage that is a gear stage (a gear stage at which driving is possible at a speed equal to or lower than a speed of a predetermined gear stage) with a high gear ratio that is equal to or higher than a gear ratio of the fifth gear as a predetermined gear stage. Therefore, according to the present embodiment, it is possible to travel uphill and it is possible to prevent deterioration of driving performance according to the preliminary gear stage.
In addition, according to the automatic transmission 3 of the present embodiment, even when the two-way clutch F1 cannot be switched to a reverse rotation prevention state due to a failure, it is possible to set the 2.5th gear as a preliminary gear stage (a gear stage at which driving is possible at a speed that exceeds a speed of the starting gear) that is a gear with a lower gear ratio than the first gear as the starting gear. Accordingly, even in a failure, it is possible to travel at a preliminary gear stage faster than the first gear as the starting gear, and it is possible to prevent deterioration of driving performance.
In addition, the automatic transmission 3 including the torque converter 2 has been described in the present embodiment. However, the automatic transmission of the embodiments of the invention is not limited thereto. For example, the effects of the embodiments of the invention can be obtained in an automatic transmission in which an electric motor is provided in place of the torque converter 2 and which is mounted in a vehicle that travels using the internal combustion engine and the electric motor.
In addition, the predetermined gear stage is not limited to the fifth gear and may be another gear stage. In addition, the preliminary gear stage is not limited to the 2.5th gear, and may be a gear stage that is set to a gear ratio equal to or greater than a gear ratio of the predetermined gear stage. In addition, the first engagement mechanism is not limited to the first brake B1, and may be another engagement mechanism. In addition, the second engagement mechanism is not limited to the two-way clutch F1 and may be another engagement mechanism.
Ishikawa, Yutaka, Sugino, Soichi, Tachibanada, Yuya, Yoshida, Shunsuke
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| Feb 27 2018 | SUGINO, SOICHI | HONDA MOTOR CO ,LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 045364 | /0228 | |
| Feb 27 2018 | YOSHIDA, SHUNSUKE | HONDA MOTOR CO ,LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 045364 | /0228 | |
| Mar 06 2018 | ISHIKAWA, YUTAKA | HONDA MOTOR CO ,LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 045364 | /0228 | |
| Mar 19 2018 | Honda Motor Co., Ltd. | (assignment on the face of the patent) | / |
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