A cladding clip comprising a lateral base, a head coupled to the lateral base, and a flexible lip upstanding from the lateral base and laterally spaced from the neck along the base is disclosed. The flexible lip is hooked so that a lateral part of the lip extends laterally spaced from the base.
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1. A cladding system comprising:
a plurality of battens, a plurality of cladding clips configured to couple to each of the plurality of battens, and a plurality of cladding boards;
wherein each cladding clip of the plurality of cladding clips comprises a lateral base, a head coupled to and upstanding from the lateral base, and a flexible lip configured to hold a respective cladding board included in the plurality of cladding boards, wherein the flexible lip is upstanding from the lateral base and laterally spaced from the head along the lateral base, and wherein the flexible lip is hooked so that a lateral part of the flexible lip extends laterally, spaced from the lateral base, and
wherein each batten comprises a mating portion configured to mate with at least one other batten such that in a mated configuration at least two battens are mated via respective mating portions, a position of the at least two battens is locked with respect to each other so that a distance between respective cladding clips carried by each of the plurality of battens is within a selected range, wherein the distance between the respective cladding clips corresponds to a dimension of each of the cladding boards.
16. A cladding system comprising:
a plurality of battens, a plurality of cladding clips configured to couple to each of the plurality of battens, and a plurality of cladding boards;
wherein each cladding clip of the plurality of cladding clips comprises a flexible lip configured to hold a respective cladding board included in the plurality of cladding boards, and a head, wherein the head is configured to mate with a corresponding recess in the respective cladding board, and wherein the flexible lip is configured to bias the respective cladding board towards the head in a direction parallel to a surface the cladding clip is attached to such that the corresponding recess in the respective cladding board engages with the head to hold the respective cladding board in place,
wherein each batten comprises a mating portion configured to mate with at least one other batten such that in a mated configuration at least two battens are mated via respective mating portions, a position of the at least two battens is locked with respect to each other so that a distance between respective cladding clips carried by each of the plurality of battens is within a selected range, wherein the distance between the respective cladding clips corresponds to a dimension of each of the cladding boards.
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This application is a continuation of U.S. patent application Ser. No. 15/773,914, filed 4 May 2018, which is a National Stage Entry of International (PCT) Application Number PCT/GB2016/053453, filed Nov. 4, 2016, which claims the priority of and benefit to GB Application Number 15 19670.2 filed Nov. 6, 2015, the disclosures of which are now expressly incorporated herein by reference.
The present disclosure relates to a clip, for example a cladding clip for fixing cladding boards to surfaces such as walls or ceilings.
Cladding clips are commonly used to clip cladding boards to a surface such as a wall or ceiling. Cladding clips allow cladding boards to be quickly and easily fixed in position for aesthetic or functional purposes.
Many conventional cladding clips are designed for use with composite cladding boards. In such conventional systems, the composite cladding boards are designed to have certain thermal and hygroscopic characteristics, for example they are designed to be water repellent and to have limited thermal expansion.
Aspects of the disclosure are as set out in the independent claims and optional features are set out in the dependent claims. Aspects of the disclosure may be provided in conjunction with each other and features of one aspect may be applied to other aspects.
Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
Embodiments of the claims relate to a cladding clip, for example for cladding a structure with cladding boards. As shown in
As shown in
Also as shown in
The head 75 is configured to engage with a corresponding groove in the near surface of the cladding board to locate the cladding board at a selected lateral position with respect to the flexible lip 50. The flexible lip 50 is configured to receive and hold a portion of a cladding board between, on the one hand, a portion of the lip 50, for example the lateral part 57, and on the other hand, the lateral base 10 and/or a surface the board is fixed to.
The flexible lip 50 may comprise a first upstanding part 55 which spaces the lateral part 57 of the flexible lip 50 from the base 10 by a vertical stand-off distance. The flexible lip 50 may also comprise a second upstanding part 59 upstanding from the lateral part 57. The lateral part 57 and the second upstanding part 59 may be shaped to mate with a tongue and groove joint of cladding boards to hold the cladding boards in place. The lateral part 57, and in some examples the second upstanding part 59, of the flexible lip 50 may be configured to extend between a tongue and groove of a tongue and groove joint of cladding boards. For example, the flexible lip 50 may be configured to partially surround a tongue of a tongue and groove joint of cladding boards whilst fitting within the groove, for example the flexible lip 50 interleaves between the tongue and the groove when the cladding boards are assembled.
By fastening cladding boards to a structure using the cladding clips 100, so that the flexible lip 50 of each cladding clip 100 interleaves a tongue and groove joint between two cladding boards, a series of cladding boards may be fixed to the structure using a series of cladding clips spaced at selected intervals corresponding to a dimension of the cladding boards.
The clips shown in the
In the examples shown in
The second upstanding part 59 of the flexible lip 50 is hooked. In the example cladding clips 100 shown in
In the example shown in
In the examples shown in
The cladding clips 100 shown in
The head 75 is configured to mate with the recess 905 in the cladding board 900, and the recess 905 is adapted for this purpose. The head 75 interacting with the recess 905 is adapted to locate the board at a selected position with respect to the flexible lip 50, so that a portion of the board 900 engages the flexible lip 50. In the examples shown in
The flexible lip 50 is adapted to hold a cladding board 900. As shown in
Because the flexible lip 50 and the head 75 are formed from a resilient material they are resilient and capable of being deformed when a deforming force is applied, and returning to their original positions once the application of the deforming force is removed.
The lateral part 57 of the flexible lip 50 is configured to extend between the tongue 901 and groove 903 of the tongue and groove joint of cladding boards 900 held by the cladding clip 100. The flexible lip 50 is configured to hold a portion of a board 900 between a portion of the flexible lip 50 and the lateral base 10. As described above, in the example shown in
The cladding board 900 is adapted to fit the hooked portion of the second upstanding portion 59 of the flexible lip 50. For example, the tongue 901 of the cladding board 900 may comprise a bevelled edge 909 to mate with, for example to fit within, the second upstanding portion 59 of the flexible lip 50. The bevelled edge 909 has a shape complementary to that of the second upstanding portion 59 of the flexible lip 50 to inhibit movement of the tongue 901 vertically away from the clip 100. The tongue 901, and optionally the bevelled edge 909, are adapted to interact with the flexible lip 50 to hold the board 900 in place during assembly, for example on a ceiling, before all of the cladding boards 900 have been fixed in place.
To clad a surface such as a wall or ceiling with a plurality of cladding boards 900, a first portion of a first cladding board 900 is inserted into a flexible lip 50 of a cladding clip 100, for example so that the groove 903 presses against the second upstanding portion 59. Inserting the first portion of the cladding board 900 into the flexible lip 50 may act to deform the flexible lip 50, for example the belly of the lateral part 57 may be deformed upward, away from the lateral base 10 of the cladding clip 100. In examples where the flexible lip 50 is resilient, deformation of the flexible lip 50 acts to grip the cladding board 900 between the flexible lip 50 and the lateral base 10.
The board 900 is then pressed into the clip 100 towards the lateral base 10 so that the head 75 is received in the corresponding recess 905 in the near surface of the board 900. The spacing of the head 75 from the flexible lip 50 acts to retain the board 900 in the correct lateral position even when the board expands or contracts due to changes in ambient temperature or humidity. This is particularly noticeable when using natural wood cladding boards. Maintaining the correct position of the boards is important, both functionally and aesthetically, as if the position was not maintained the boards 900 may look wonky or uneven gaps may appear between them.
In general, in cladding a surface with a plurality of cladding boards 900, a plurality of cladding clips 100 are used. The cladding clips 100 are spaced at selected distances from each other. For example, the cladding clips are spaced apart from each other by a distance corresponding to a dimension of the cladding boards 900, for example by a distance that is the width of the cladding boards 900. As a first cladding board 900 is pressed into the clip 100 towards the lateral base 10, the tongue 901 of the first cladding clip 100 engages flexible lip 50 of a second clip 100 and may deform the flexible lip 50 of the second cladding clip 100. The bevelled edge 909 is received by the hooked portion of the second upstanding part 59 so that the board 900 is temporarily held in place by the first and second cladding clips 100. The lateral part 57 of the flexible lip 50 of the second cladding clip 100 may be configured to bias a portion of a second board 900 toward the lateral base 10 when the hooked portion of the second upstanding part 59 of the flexible lip 50 is engaged by the first board 900.
A first portion, for example a groove 903, of a second cladding board 900 is then inserted into the resilient lip 50 of the second cladding clip 100. In this way, the lateral part 57 of the flexible lip 50 of the second cladding clip 100 lines one surface of the groove 903 of the cladding board 900 and surrounds one surface of the tongue 901 of the cladding board 900, and the second upstanding part 59 lines another surface of the groove 903 and surrounds another surface of the tongue 901, so that the flexible lip 50 lines at least two surfaces of the groove 903 and surrounds at least two surfaces of the tongue 901. In this way, the flexible lip 50 at least partially lines the groove 903 and at least partially surrounds the tongue 901 of the tongue and groove joint of the cladding boards 900 held by the clip 100.
Although the example cladding clips 100 of
In some examples the flexible lip 50 is not resilient. In some examples, the flexible lip 50 is configured to bias the cladding board 900 towards the head 75 in a direction parallel to a surface the cladding clip 100 is attached to such that the corresponding recess 905 in the board 900 engages with the head 75 to hold the board 900 in place.
In some examples the clip 100 may not comprise a second upstanding part 59, and in other examples the second upstanding part 59 of the flexible lip 50 may be straight or take another shape. In some examples the hook in the second upstanding part 59 may be take another shape, for example the hook may comprise a first, straight portion, and a second, curved portion.
In some examples the head 75 may be resilient to accommodate movement of a cladding board 900, for example due to thermal expansion. For example, the head 75 may be compressible so that if thermal expansion or contraction of the cladding board 900 causes the recess 905 to squeeze the head 75, the head 75 can deform to accommodate the squeezing. In some examples, the head 75 may be able to bend or flex laterally, so that if one side of the cladding board 900 expands or contracts more than the other side, for example in a lateral direction, the head 75 can bend or flex laterally to accommodate this expansion or contraction.
In some examples the head does not comprise a resilient loop 77 or a resilient neck 79. In examples where the head 75 comprises a resilient loop 77 and a neck 79, the resilient loop 77 and neck 79 are configured to bend and/or flex to absorb movement of the cladding board 900. In some examples the resilient loop 77 may form a complete circle, for example the resilient loop 77 may be connected at both ends to a resilient neck 79. In some examples, only parts of the head 75 may be resilient, for example the neck 79 may be resilient but the loop 88 is not resilient, or vice-versa.
In some examples, as shown in
In examples where the flexible lip 50 comprises a second lateral part 61, the second lateral part 61 is configured to provide a spring to allow resilient movement of the flexible lip 50 away from the lateral base 10. The second lateral part 61 may act to bias a portion of a cladding board 900, for example a groove 901, toward the lateral base 10.
In some examples the clips 100 comprise an optional locator tab 65, shown in
In some examples the cladding board 900 comprises a rounded edge 907 to recess 905. The rounded edge 907 may act to improve location of the head 75 within the recess 905. Similarly, the groove 903 may comprise a rounded edge 911. The rounded edge 911 of the groove 903 may be adapted to mirror the shape of the bevelled edge 909 of the tongue 901 and/or the shape of the hooked portion of the second upstanding part 59 of the flexible lip 50. The rounded edge 911 may be adapted to improve the fit between the board 900 and the clip 100 and with adjacent boards 900. In some examples the cladding board 900 is not adapted to fit to the shape of the hooked portion of the second upstanding portion 59 of the flexible lip 50. In some examples, the cladding board 900 does not comprise a bevelled edge 909.
The cladding board 900 may also comprise a secondary recess 913 spaced between the recess 905 and an end of the board 900. The secondary recess 913 may be shaped to fit the shape of a fastening means, for example a fastening means passing through hole 63 fastening the clip 100 to a surface. For example, the secondary recess 913 may be shaped to receive a bolt head, a screw head or a rivet head.
The two battens 600a, 600b are connected together via a mating portion 601, 603. Each batten 600a, 600b carries a respective clip 100 spaced at a selected interval, although in some examples each batten 600a, 600b may carry a plurality of cladding clips 100, with each cladding clip spaced at a selected interval. The selected interval may be selected so that the spacing between adjacent cladding clips 100, in use, corresponds to a dimension of the cladding boards 900, for example the width of the cladding boards 900.
Each batten 600a, 600b may comprise a fixing means for fixing a clip 100 to the batten 600a, 600b, for example a threaded bolt or a threaded hole for a threaded screw, or rivets. Each batten 600a, 600b may also comprise a cavity for receiving the optional locator tab 65. The cavity may be spaced at a selected position on the batten 600a, 600b and may be used to locate a cladding clip 100 in the correct location on a batten 600a, 600b so that cladding clips 100 on adjacent battens 600a, 600b are spaced at the selected interval. In some examples, the cavity may be a hole in the batten 600a, 600b.
The mating portion 601, 603 shown in
In use, a series of battens 600 may be fixed to a surface, such as a wall or ceiling, for example in a row. To fix cladding boards 900 to a surface, a plurality of rows of battens 600 may be used. To start a row of battens 600, a first batten 600a is fixed to the surface, for example using fixing means, such as adhesive, screws or nails. The position of the first batten 600a may be selected to line up with another surface, or the end of the surface, for example so that the first batten 600a is fixed to a wall parallel to the floor or ceiling. Once the first batten 600a is fixed to the surface, a second batten 600b may be coupled to the first batten 600a via the mating portion 601, 603. The second batten 600b may comprise a male mating portion 603 at one end, and a female mating portion 601 at the other end. The first batten 600a may comprise a female mating portion 601 at one end, and a male mating portion 603 at the other end. In some examples, the first batten 600a (or last batten 600, i.e. a batten 600 forming the end of a series or row of battens) may only comprise one mating portion 601, 603.
To couple the second batten 600b to the first batten 600a, as shown in
A second row of battens 600 may be fixed to the surface in a manner similar to that of the first row of battens 600. When fixing the second row of battens 600 to the surface, the first batten 600 of the second row may be positioned to lie parallel to and/or in alignment with the first batten 600 of the first row. For example, a fixture on the first batten 600 of the second row may be aligned with a fixture on the first batten 600 of the second row. The alignment may be perpendicular to the rows of battens 600, or may be at an angle to the rows of battens 600, for example at 45 degrees to the rows of battens 600. The battens 600 may be aligned using a plumb line, a spirit level or a laser line, for example.
The cladding clips 100 may already be fixed to the battens 600 before the battens 600 are fixed to the surface, or the cladding clips 100 may be fixed to the battens 600 after the battens 600 have been fixed to the surface. If the cladding clips 100 are fixed to the battens 600 after the battens 600 have been fixed to the surface, if the battens 600 are aligned and each batten 600 comprises a fixing means for a respective cladding clip 100, then when the cladding clips 100 are fixed to the battens 600, the cladding clips 100 will also be aligned. If the cladding clips 100 are already fixed to the battens 600 before the battens 600 are fixed to the surface, then when the battens 600 are aligned and fixed in place, the cladding clips 100 will also be aligned.
If the cladding clips 100 are aligned, then cladding boards can be fixed to the surface by fixing each cladding board 900 to more than one cladding clip 100 from more than one row of battens 600, for example so that each cladding board 900 bridges two or more rows of battens 600.
In the example shown, the base 501 and grip 503 are adapted to slide with respect to each other in a direction towards and away from the wall 700 (e.g. normal to the wall), and a fastening means 505 is adapted to fix the location of the grip 503 with respect to the base 501. In this way, the degree of overlap between the grip 503 and the base 501 can be adjusted so that the spacing distance of the grip 503 from the wall can be adjusted. For example, the grip 503 may comprise a hole or slot so that the position of the grip 503 can be adjusted with respect to the base 501. Additionally or alternatively, the base 501 may also comprise a hole or slot so that the position of the grip 503 can be adjusted with respect to the base 501.
In the example shown in
In other examples the base 501 may comprise a male portion having a different shape and likewise the grip 503 may comprise a female portion having a different shape. In some examples the base 501 and grip 503 comprise neither male nor female portions, so long as one of the base 501 and/or grip 503 are adapted to move with respect to, and couple to, the other.
The position of the grip 503 with respect to the base 501 may be adjustable by a user so that the spacing distance of the grip 503 from the base 501 can be adjusted to accommodate irregularities in the surface of the wall 700. As mentioned above, the adjustable offset member 500 may comprise a fastening means 505 to couple the grip 503 to the base 501 at the desired spacing distance. The fastening means 505 may be provided by a screw and wing nut, or in other examples by a nut and bolt. In some examples the fastening means 505 comprises a clamp, for example a band clamp, a G-clamp, a screw clamp or a toggle clamp. In other examples the fastening means 505 comprises a spring-loaded pin and a corresponding series of holes for receiving the spring-loaded pin. In other examples, however, the adjustable offset member 500 does not comprise a fastening means 505. For example, the base 501 and grip 503 may have an interference fit to fix the location of the grip 503 with respect to the base 501.
The fastening means 505 may be fixed to one of the base 501 or the grip 503, or to both. For example, the fastening means 505 may be fixed to the base 501 and be adapted to secure the grip 503 at a selected position with respect to the base 501. Additionally or alternatively, the fastening means 505 may be fixed to the grip 503 and be adapted to secure the grip 503 at a selected position with respect to the base 501. For example, the fastening means 505 may be configured to slide within a slot in the grip 503 or base 501 so that the selected position can be selected sliding the grip 503 with respect to the base 501, and once in the selected position, the fastening means 505 can be tightened to secure the grip 503 in place with respect to the base 501. The selected position may be selected to be the desired spacing distance.
The base 501 may also comprise a portion that is wider than the U-shaped portion, for example the base 501 may comprise two arms or a base plate for fixing the base 501 to the wall 700. The two arms or base plate may comprise a fixture for fixing the base 501 to the wall 700, for example a hole for a fastening means such as a screw or rivet.
As described above, the grip 503 may comprise a batten 600. In other examples, the grip 503 may be adapted to couple to a batten 600, for example the grip 503 may comprise a fixture for coupling the grip 503 to a batten 600. Similarly, in some examples a batten 600 may comprise a fixture for coupling to the grip 503. For example, each batten 600 may have a fixture for coupling to the grip 503. The fixture may be spaced at a selected interval on the batten 600, for example so that if a series of adjustable offset members 500 are fixed to a wall at a selected interval, the battens are equally spaced by the selected interval. For example, the selected interval may be selected to be the midpoint of each batten 600.
The adjustable offset member 500 of
Fixing the battens 600 to a surface, such as a wall 700, may comprise fixing the base 501 to the surface, for example using a fastening means. Once the base 501 is fixed to the surface, the grip 503 may be manoeuvred into position so that it fits on or within the base 501 and is slidable with respect to the base 501. The position of the grip 503 from the surface can then be adjusted by sliding the grip 503 with respect to the base 501 until it is in the desired position at the desired spacing distance. The desired spacing distance may be determined to accommodate uneven surfaces, for example due to a hollow in a wall. Once at the desired spacing distance, the fastening means 505 may be tightened to couple the grip 503 to the base 501. If the grip 503 does not already comprise the batten 600, the batten 600 may then be coupled to the grip 503. An adjustable offset member 500 may be used for each batten 600 of a series of battens 600. Adjustable offset members 500 may be aligned in a way similar to that described above for aligning battens 600, so that when fixed to a surface such as a wall, rows of battens 600 are aligned. In some examples, instead of aligning the battens 600 themselves to obtain aligned rows of battens 600, the adjustable offset members 500 may each be aligned before fixing battens 600 to the adjustable offset members 500. In these examples, this may make cladding an irregular surface more efficient because only the adjustable offset members 500 need to be aligned for rows of battens 600 to be aligned.
Fixing a series of battens 600 to a surface may comprise fixing the base 501 of a series of adjustable offset members 500 to the surface, adjusting the spacing distance of the grip 503 of each of the adjustable offset members 500 from the surface so that the grip 503 of each adjustable offset member 500 is aligned, and then coupling the grip 503 to the base 501 using the fastening means 505 so that the spacing distance is fixed. For example, the spacing distance of each adjustable offset member 505 may be selected so that the grips 503 of each adjustable offset member 500 provide a flat or level surface for battens 600 and/or cladding clips 100. In this way, a flat surface of cladding boards 900 can be fixed to an irregular or uneven surface.
For example, fixing a series of adjustable offset members 500 to a surface may comprise fixing a first adjustable offset member 500 to the surface at a first position with a first spacing distance from the surface, fixing a second adjustable offset member 500 to the surface at a second position at a selected interval from the second adjustable offset member and at a second spacing distance from the surface and adjusting the second spacing distance of the second adjustable offset member 500 so that both adjustable offset members 500 provide a flat surface, for example a level surface, for cladding boards 900 to be fixed to. The method may further comprise fixing a third adjustable offset member 500 to the surface at a third position at the selected interval from the second adjustable offset member at a third spacing distance from the surface, and adjusting the third spacing distance so that the first, second and third adjustable offset members 500 provide a flat surface, for example a level surface, for cladding boards 900 to be fixed to. The spacing distances may be adjusted using a spirit level, a plumb line or a laser line to provide the flat surface.
The cladding clips 100 may be provided as part of a kit. For example, the kit may comprise a plurality of cladding clips 100 having a flexible lip 50 and a head 75 upstanding from a lateral base 10 and a plurality of cladding boards 900, wherein each cladding board 900 comprises a projection adapted to mate with the flexible lip 50, a first recess 905 adapted to mate with the head 75 and a second recess 903 adapted to mate with both the projection of another similar cladding board and with a flexible lip of a second cladding clip. The cladding boards 900 may be the cladding boards 900 shown in
The battens 600 described above may be used in a method of cladding a structure. For example, the method may comprise fixing a first batten 600 of a first series of battens 600 to a structure and aligning a second batten 600 of a second series of battens 600 with a reference mark on the first batten of the first series of battens. The second batten 600 of the second series of battens 600 may be aligned with the first batten 600 of the first series when all of the first series of battens 600 have been fixed to the structure, or when only the first batten 600 of the first series of battens 600 has been fixed to the structure.
The second series of battens 600 may then be fixed to the structure parallel to the first batten 600. If the remaining battens 600 of the first series of battens 600 have not been fixed to the structure they may also be fixed.
Each batten 600 of the first and second series of battens 600 may have a fixture for carrying a cladding clip 100 on a cladding surface and a mating portion for mating with a respective mating portion of another batten of the series so that, when fixed to the structure, each of the fixtures of the first series of battens 600 is aligned with a corresponding fixture of the second series of battens 600.
To align the second batten 600 of the second series of battens 600 with a reference mark on the first batten 600 of the first series of battens 600, a plumb line, a laser line or a spirit level, for example, may be used. The battens 600 may be aligned vertically, horizontally or at an angle, for example at 45 degrees to a floor or ceiling.
Other variations and modifications of the cladding clips, battens and apparatus described herein will be apparent to persons of skill in the art in the context of the present disclosure. While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
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