An optical substrate including a substrate, a plurality of first nanostructures, and a metal structure is provided. The plurality of first nanostructures are located on the substrate, wherein a surface of the plurality of first nanostructures away from the substrate has a plurality of second nanostructures. The metal structure is located on a surface of the plurality of second nanostructures. A method of fabricating the optical substrate is also provided.
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1. A method of fabricating an optical substrate, comprising:
providing a substrate;
forming a plurality of first nanostructures on the substrate;
performing an etching process to form a plurality of second nanostructures on a surface of each one of the plurality of first nanostructures away from the substrate, and form recesses between each one of the second nanostructures; and
forming a metal structure to cover on a top surface of the plurality of second nanostructures and not forming the metal structure at a bottom of the recesses, wherein the metal structure is optical-enhancement nanoparticles.
2. The method of fabricating the optical substrate according to
3. The method of fabricating the optical substrate according to
4. The method of fabricating the optical substrate according to
5. The method of fabricating the optical substrate according to
6. The method of fabricating the optical substrate according to
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This application claims the priority benefit of Taiwan application serial no. 108102542, filed on Jan. 23, 2019. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The invention relates to a substrate and a method of fabricating the same, and particularly relates to an optical substrate and a method of fabricating the same.
Biomedical optoelectronics is a new field combining optoelectronic technology and biomedicine, which can be applied not only to early disease detection, but also to the effect of disease treatment by light guidance or photoexcitation.
In the application of biomedical optoelectronics in the disease detection, the current technology can achieve the purpose of surface enhancement Raman scattering (SERS) by a nanotechnology process to improve a roughness of a surface of a substrate. However, to improve the roughness of the surface of the substrate, the existing processes are cumbersome and complicated. Thus, how to simplify the nanotechnology process and make the optical substrate meet the requirements of the current industry simultaneously is a problem that those skilled in the field are trying to solve currently.
The invention provides an optical substrate having a higher Raman scattering signal and a fluorescence signal, which can be used as a multifunctional optical-enhancement substrate.
The invention also provides a method of fabricating an optical substrate, and the optical substrate prepared by the fabricating method has a higher Raman scattering signal and a fluorescence signal. Also, the fabricating method has a simple process and is suitable for mass production or large-area production.
The invention provides an optical substrate including a substrate, a plurality of first nanostructures, and a metal structure. The plurality of first nanostructures are located on the substrate, wherein a surface of the plurality of first nanostructures away from the substrate has a plurality of second nanostructures. The metal structure is located on a surface of the plurality of second nanostructures.
The invention provides a method of fabricating an optical substrate including the following steps. A substrate is provided. A plurality of first nanostructures are formed on the substrate. An etching process is performed to form a plurality of second nanostructures on a surface of the plurality of first nanostructures away from the substrate. A metal structure is formed on a surface of the plurality of second nanostructures.
Based on the above, in the optical substrate of the invention, by forming the first nanostructures on the surface of the substrate and forming the second nanostructures on the surface of the first nanostructures away from the substrate, the roughness of the surface of the substrate is increased. Thereby, the effect of surface enhanced Raman scattering is achieved. Further, the optical substrate of the invention can also achieve the effect of enhancement on fluorescence intensity simultaneously, and thus can be used as a multifunctional optical-enhancement substrate. On the other hand, the method of fabricating the optical substrate of the invention has the advantages of simple process and is suitable for mass production or large-area production compared with the conventional process.
In order to make the aforementioned features and advantages of the disclosure more comprehensible, embodiments accompanied with figures are described in detail below.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
In the present specification, a range represented by “a numerical value to another numerical value” is a schematic representation for avoiding listing all of the numerical values in the range in the specification. Therefore, the recitation of a specific numerical range covers any numerical value in the numerical range and a smaller numerical range defined by any numerical value in the numerical range, as is the case with the any numerical value and the smaller numerical range stated explicitly in the specification.
According to an embodiment of the invention, the plurality of first nanostructures include nano micro-beads, nanopillars, or combinations thereof.
According to an embodiment of the invention, a diameter of the nano micro-beads is between 100 nm and 900 nm.
According to an embodiment of the invention, a ratio of a gap between the plurality of nano micro-beads to the diameter of the nano micro-beads is between 0.4 and 1.6.
According to an embodiment of the invention, a material of the first nanostructures includes polystyrene.
According to an embodiment of the invention, the surface of the first nanostructures away from the substrate has carboxyl groups, amide groups, or combinations thereof.
According to an embodiment of the invention, the plurality of second nanostructures include nano-finger structures, nanosphere structures, nano-block structures, or combinations thereof.
According to an embodiment of the invention, an aspect ratio of the nano-finger structures is at least greater than 1.7.
According to an embodiment of the invention, a material of the metal structure includes gold, silver, or a combination thereof.
According to an embodiment of the invention, the metal structure covers a top surface and a portion of sidewalls of the plurality of second nanostructures.
According to an embodiment of the invention, the metal structure conformally covers a surface of the plurality of second nanostructures.
According to an embodiment of the invention, the etching process includes a reactive ion etching process.
In the following, embodiments are provided to further describe the invention, but the embodiments are only exemplary and are not intended to limit the scope of the invention.
Referring to
Referring to
Next, referring to
In some embodiments, a material of the first nanostructures 200 may be a positive and negative photoresist material, for example. The material of the first nanostructures 200 may also be, for example, a polymer material, such as polystyrene, and the first nanostructures 200 have carboxyl groups (—COOH), amide groups (—COHN2), or combinations thereof on a surface away from the substrate 100, but the invention is not limited thereto. In a particular embodiment, the material of the first nanostructures 200 is carboxylated polystyrene, for example. That is, the first nanostructures 200 have the carboxyl groups on the surface away from the substrate 100, but the invention is not limited thereto. In the present embodiment, carboxylated polystyrene self-assembles to form polystyrene nano micro-beads. Next, the carboxylated polystyrene nano micro-beads are deposited on the substrate 100 in a monolayer structure, wherein the carboxylated polystyrene nano micro-beads have the carboxyl group on the surface. In the present embodiment, the subsequent etching process is an oxygen plasma etching process as an example, for example. Since the contact of polystyrene of the polystyrene nano micro-beads with oxygen free radicals produces a severe oxidation reaction, the morphology of the polystyrene nano micro-beads will change. On the other hand, since the carboxyl groups of the carboxylated polystyrene nano micro-beads have stronger bonding ability, which is not easy to be broken in the subsequent etching process, and the carboxyl groups also have anti-oxidation properties, the carboxyl groups can be used as a molecular level mask on the surface of the nano micro-beads in the subsequent etching process to increase a selective etching ratio in the etching process. That is, in the present embodiment, the purpose of high selective etching ratio is achieved by the combination of polystyrene, the carboxyl groups, and the gas selected for the etching process, but the invention is not limited thereto. In other embodiments, the nano micro-beads may also have other functional groups with stronger bonding ability and weaker interaction with the oxygen free radicals, and not easy to be oxidized, such as amide groups, on the surface, but the invention is not limited thereto.
Then, referring to
Then, referring to
Then, referring to
It should be noted that, the Raman scattering intensity of the optical substrate is related to the roughness of the surface of the substrate, wherein the factors affecting the roughness of the surface of the substrate include the first nanostructures, the second nanostructures, and the metal structure, and the second nanostructure is the main factor for the enhancement of the Raman scattering intensity. Particularly, in the present experiment, when the first nanostructures are nano micro-beads, for example, the main factor affecting the Raman scattering intensity is plasmon coupling effects between the adjacent nano micro-beads. When the second nanostructures are nano-finger structures, for example, the main factor affecting the Raman scattering intensity is a pitch size between the nano-finger structures. Further, in the process of depositing metal on the surface of the general optical substrate, since the metal layer is not smoothly deposited, the generated roughness will cause a slight increase in the Raman scattering intensity. That is, in the case where the substrate includes the first nanostructures and the second nanostructures, by adjusting a ratio of the gap between the adjacent first nanostructures to the diameter, the gap size between the second nanostructures, and the thickness of the metal structure, the optimization of the Raman scattering intensity enhancement benefits can be achieved. For instance, compared with the general optical substrate of which the thickness of the metal layer is 20 nm, in the present experiment, the deposited thickness of the metal layer is only about 3 nm, and the intensity of surface enhanced Raman scattering can be increased by about 2.2 times.
On the other hand, the process of the method of fabricating the optical substrate of the invention is simple, and the roughness of the surface of the substrate can be increased by the etching process. Thus, it is suitable for mass production or large-area production. Further, the optical substrate of the invention has significant enhancement effects on Raman scattering intensity and fluorescence intensity, and thus can be used as a multifunctional optical-enhancement substrate.
Experiment
The invention is more specifically described in the following with reference to experimental examples. Although the following experiments are described, the materials used and the amount and ratio thereof, as well as handling details and handling process, and the like, may be suitably modified without exceeding the scope of the invention. Accordingly, restrictive interpretation should not be made to the invention based on the experiments described below.
Experiment 1
Hereinafter, the structural results of the optical substrate of the invention after the treatment of the reactive ion etching process in different seconds were analyzed. In the present experiment, the first nanostructures on the substrate is carboxylated polystyrene nano micro-beads (purchased from Thermo Fisher Scientific, catalog number W050CA), wherein a particle size of the carboxylated polystyrene nano micro-beads is 530 nm. Next, the oxygen plasma etching process was performed on the substrate having the first nanostructures, and the etching time were 60 s, 80 s, 100 s, 116 s, 118 s, 120 s, 122 s, 124 s, 140 s, and 160 s. Then, a gold plating process was performed to form a metal layer having a thickness of 5 nm on the first nanostructures of the substrate. Then, the Raman scattering intensity of 2 mM Rhodamine 6G (R6G) was measured on the substrate treated with different etching times respectively, wherein a major scattering peak of R6G is 1360 cm−1.
In
Then, when the number of seconds of the etching is gradually increased (higher than 100 s), the nano-finger structures are gradually formed on the surface of the carboxylated polystyrene nano micro-beads. At this time, the sharp increase in the Raman scattering intensity is contributed by the roughness generated by the nano-finger structures. It should be noted that, as the number of seconds of the etching is increased, the aspect ratio of the nano-finger structures is gradually increased. At this time, the generated hot spot benefits are increased accordingly. Thereby, the Raman scattering intensity is significantly increased. It can be seen that, the aspect ratio of the nano-finger structures is proportional to the Raman scattering intensity. It should be noted that, When the number of seconds of the etching exceeds 140 s, most of the nano-finger structures have been removed by etching, and the carboxylated polystyrene nano micro-beads are no longer a complete bead-like structure. In this case, the effect of enhanced Raman scattering intensity cannot be achieved.
Experiment 2
Hereinafter, the relationship between the thickness of the metal structure and the Raman scattering intensity on the optical substrate of the invention was analyzed.
In Embodiment, the first nanostructures on the substrate is carboxylated polystyrene nano micro-beads (purchased from Thermo Fisher Scientific, catalog number W050CA), wherein a particle size of the carboxylated polystyrene nano micro-beads is 530 nm. Next, the oxygen plasma etching process was performed on the substrate having the first nanostructures, and the etching time was 120 s. Then, the gold plating process was performed to form the metal layers having different thicknesses on the first nanostructures of the substrate respectively. Then, the Raman scattering intensity of 2 mM R6G was measured on the substrate having the metal layer with different thicknesses respectively, wherein a major scattering peak of R6G is 1360 cm−1.
The optical substrate of Comparative embodiment was prepared according to the preparation process similar to Embodiment, and the difference is that, in Comparative embodiment, the substrate having the first nanostructures was not subjected to the oxygen plasma etching process, but was directly subjected to the gold plating process.
As can be seen from
Experiment 3
Hereinafter, the Raman scattering intensity of the optical substrate of Example and Comparative example of the invention was analyzed, and the measurement results of the Raman scattering intensity are shown in Table 1.
In Example, the first nanostructures on the substrate is carboxylated polystyrene nano micro-beads (purchased from Thermo Fisher Scientific, catalog number W050CA), wherein a particle size of the carboxylated polystyrene nano micro-beads is 530 nm. Next, the oxygen plasma etching process was performed on the substrate having the first nanostructures, and the etching time was 120 s. Then, the gold plating process was performed, and the thickness of the metal layer was 3 nm. Then, the Raman scattering intensity of 2 mM R6G was measured, wherein a major scattering peak of R6G is 1360 cm−1.
In Comparative example 1, the gold plating process was directly performed on the substrate, and the thickness of the metal layer was 3 nm. Then, the Raman scattering intensity of 2 mM R6G was measured.
The optical substrate of Comparative example 2 was prepared according to the preparation process similar to Example, and the difference is that, in Comparative example 2, the substrate having the first nanostructures was not subjected to the oxygen plasma etching process, but was directly subjected to the gold plating process.
TABLE 1
Optical substrate
Raman scattering intensity
Example
14555.263
Comparative example 1
551.397
Comparative example 2
1027.427
From the results of
Experiment 4
Hereinafter, the fluorescence intensity of the optical substrate of Example and Comparative example of the invention was analyzed, and the measurement results of the fluorescence intensity are shown in Table 2. In the present experiment, Example, Comparative example 1, and Comparative example 2 were prepared according to the method described in Experiment 3, and the difference is that the Raman scattering intensity measurement was changed to the fluorescence intensity measurement. In the present experiment, a central emission peak of R6G is 552.5 nm.
TABLE 2
Optical substrate
Fluorescence intensity
Example
23925.692
Comparative example 1
698.536
Comparative example 2
14135.333
From the results of
From the results of above Experiment 3 and Experiment 4, the optical substrate of the invention can have stronger Raman scattering intensity and fluorescence intensity simultaneously. Therefore, the optical substrate of the invention can achieve the purpose of enhancement on Raman scattering intensity and fluorescence intensity simultaneously, and thus can be used as a multifunctional optical-enhancement substrate.
In summary, in the optical substrate of the invention, by forming the first nanostructures on the surface of the substrate and forming the second nanostructures on the surface of the first nanostructures away from the substrate, the roughness of the surface of the substrate is increased. Thereby, the effect of surface enhanced Raman scattering is achieved. Further, the optical substrate of the invention can also achieve the effect of enhancement on fluorescence intensity simultaneously, and thus can be used as a multifunctional optical-enhancement substrate. On the other hand, the method of fabricating the optical substrate of the invention has the advantages of simple process and is suitable for mass production or large-area production compared with the conventional process.
Although the invention has been described with reference to the above embodiments, it will be apparent to one of ordinary skill in the art that modifications to the described embodiments may be made without departing from the spirit of the invention. Accordingly, the scope of the invention is defined by the attached claims not by the above detailed descriptions.
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