A gas turbine engine includes a compressor. A turbine is mechanically connected to the compressor by a shaft. An air-driven auxiliary turbine is in fluid communication with the compressor and is configured to receive pressurized air from the compressor. An auxiliary generator is operably connected to the auxiliary turbine. The auxiliary generator is configured to generate electrical energy in response to an operation of the auxiliary turbine. An energy storage device is in electrical communication with the auxiliary generator.
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9. A method for operating a gas turbine engine, the method comprising:
directing pressurized air to an air-driven first auxiliary turbine of a first gas turbine engine and controlling a flow rate of the pressurized air directed to the first auxiliary turbine;
generating electrical energy with a first auxiliary generator of the first gas turbine engine in operable communication with the first auxiliary turbine;
wherein the first gas turbine engine is electrically cross-connected with a second gas turbine engine comprising a second auxiliary generator in operable communication with a second auxiliary turbine, the method further comprising:
applying the electrical energy generated by the first auxiliary generator to the second auxiliary generator causing the second auxiliary generator to apply a rotational force to a second rotatable shaft of the second gas turbine engine, via the second auxiliary turbine, to balance loading between the first gas turbine engine and the second gas turbine engine, the second auxiliary turbine in rotational communication with the second rotatable shaft which is operably connected between a second compressor and a second turbine of the second gas turbine engine;
wherein the first auxiliary turbine is in rotational communication with a first rotatable shaft operably connected between a first compressor and a first turbine of the first gas turbine engine.
1. A method for operating a gas turbine engine, the method comprising:
directing pressurized air to an air-driven first auxiliary turbine of a first gas turbine engine during a first engine loading condition of the first gas turbine engine and controlling a flow rate of the pressurized air directed to the first auxiliary turbine;
generating electrical energy, during the first engine loading condition, with a first auxiliary generator of the first gas turbine engine in operable communication with the first auxiliary turbine, wherein the first gas turbine engine is electrically cross-connected with a second gas turbine engine comprising a second auxiliary generator in operable communication with a second auxiliary turbine;
storing the electrical energy in an energy storage device during the first engine loading condition; and
applying the electrical energy stored in the energy storage device to an electrical load at a second engine loading condition of the first gas turbine engine which is greater than the first engine loading condition, wherein applying the electrical energy stored in the energy storage device to the electrical load includes applying the electrical energy to the second auxiliary generator causing the second auxiliary generator to apply a rotational force to a second rotatable shaft of the second gas turbine engine, via the second auxiliary turbine, to balance loading between the first gas turbine engine and the second gas turbine engine, the second auxiliary turbine in rotational communication with the second rotatable shaft which is operably connected between a second compressor and a second turbine of the second gas turbine engine;
wherein the first auxiliary turbine is in rotational communication with a first rotatable shaft operably connected between a first compressor and a first turbine of the first gas turbine engine.
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This application claims priority to U.S. patent application Ser. No. 16/549,759 filed Aug. 23, 2019, which is hereby incorporated herein by reference in its entirety.
This disclosure relates generally to gas turbine engines, and more particularly to systems for recovering energy from gas turbine engine compressor operability bleeds.
Typical gas turbine engines may include a number of bleed air flow paths in fluid communication with the compressor section of the engine. At least a portion of a pressurized air flow through the compressor section may be released from the compressor section as bleed air to various systems (e.g., anti-ice systems) or atmosphere. Releasing the pressurized air as bleed air may assist in controlling certain parameters of the gas turbine engine by, for example, reducing an overall pressure ratio of the compressor section. Reducing the overall pressure ratio may, in turn, increase a stall margin of the gas turbine engine. However, releasing the pressurized air from the compressor section can result in a substantial reduction in gas turbine engine efficiency.
According to an embodiment of the present disclosure, a method for operating a gas turbine engine is disclosed. Pressurized air is directed to an air-driven auxiliary turbine. Electrical energy is generated with an auxiliary generator in operable communication with the auxiliary turbine. The electrical energy is stored in an energy storage device.
In the alternative or additionally thereto, in the foregoing embodiment, the method further includes applying the electrical energy stored in the energy storage device to an electrical load.
In the alternative or additionally thereto, in the foregoing embodiment, the step of storing the electrical energy in the energy storage device is performed during a first engine loading condition and the step of applying the electrical energy stored in the energy storage device to the electrical load is performed at a second engine loading condition different than the first engine loading condition.
In the alternative or additionally thereto, in the foregoing embodiment, the auxiliary turbine is in rotational communication with a rotatable shaft operably connected between a compressor and a turbine.
In the alternative or additionally thereto, in the foregoing embodiment, the step of applying the electrical energy stored in the energy storage device to the electrical load includes applying the electrical energy to the auxiliary generator causing the auxiliary generator to apply a rotational force to the shaft.
In the alternative or additionally thereto, in the foregoing embodiment, the method further includes controlling, with a modulation device, a flow rate of the pressurized air directed to the auxiliary turbine.
In the alternative or additionally thereto, in the foregoing embodiment, the method further includes establishing, with the modulation device, a first flow rate of the pressurized air at the first engine loading condition and a second flow rate of the pressurized air, different than the first flow rate of the pressurized air, at the second engine loading condition.
In the alternative or additionally thereto, in the foregoing embodiment, the first engine loading condition is an idle engine loading condition.
In the alternative or additionally thereto, in the foregoing embodiment, the idle engine loading condition is based on a minimum fuel flow limit.
In the alternative or additionally thereto, in the foregoing embodiment, the first flow rate is greater than the second flow rate.
In the alternative or additionally thereto, in the foregoing embodiment, the energy storage device is a battery.
According to another embodiment of the present disclosure, a gas turbine engine includes a compressor. A turbine is mechanically connected to the compressor by a shaft. An air-driven auxiliary turbine is in fluid communication with the compressor and is configured to receive pressurized air from the compressor. An auxiliary generator is operably connected to the auxiliary turbine. The auxiliary generator is configured to generate electrical energy in response to an operation of the auxiliary turbine. An energy storage device is in electrical communication with the auxiliary generator.
In the alternative or additionally thereto, in the foregoing embodiment, the auxiliary turbine is in rotational communication with the shaft.
In the alternative or additionally thereto, in the foregoing embodiment, the gas turbine engine further includes a modulation device in fluid communication with the compressor and the auxiliary turbine. The modulation device is configured to control a flow rate of the pressurized air directed to the auxiliary turbine.
In the alternative or additionally thereto, in the foregoing embodiment, the gas turbine engine further includes a controller in communication with the modulation device.
In the alternative or additionally thereto, in the foregoing embodiment, the controller is configured to control the modulation device such that the modulation device establishes a first flow rate of the pressurized air at a first engine loading condition and a second flow rate of the pressurized air, different than the first flow rate of the pressurized air, at a second engine loading condition different than the first engine loading condition.
In the alternative or additionally thereto, in the foregoing embodiment, the energy storage device is a battery.
In the alternative or additionally thereto, in the foregoing embodiment, the gas turbine engine further includes a gearbox assembly operably connected between the auxiliary turbine and the shaft.
In the alternative or additionally thereto, in the foregoing embodiment, the auxiliary turbine is configured to receive the pressurized air from a pressurized air source outside the gas turbine engine.
According to another embodiment of the present disclosure a gas turbine engine includes a first shaft interconnecting a fan, a low-pressure compressor, and a low-pressure turbine. A second shaft interconnects a high-pressure compressor and a high-pressure turbine. The high-pressure compressor is configured to receive a compressed air output of the low-pressure compressor. A main generator is operably connected to the second shaft. An air-driven auxiliary turbine is operably connected to the second shaft. The auxiliary turbine is in fluid communication with the high-pressure compressor and configured to receive pressurized air from the high-pressure compressor. An auxiliary generator is operably connected to the auxiliary turbine. The auxiliary generator is configured to generate electrical energy in response to an operation of the auxiliary turbine. An energy storage device is in electrical communication with the main generator and the auxiliary generator.
The present disclosure, and all its aspects, embodiments and advantages associated therewith will become more readily apparent in view of the detailed description provided below, including the accompanying drawings.
It is noted that various connections are set forth between elements in the following description and in the drawings. It is noted that these connections are general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect. A coupling between two or more entities may refer to a direct connection or an indirect connection. An indirect connection may incorporate one or more intervening entities. It is further noted that various method or process steps for embodiments of the present disclosure are described in the following description and drawings. The description may present the method and/or process steps as a particular sequence. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. As one of ordinary skill in the art would appreciate, other sequences of steps may be possible. Therefore, the particular order of the steps set forth in the description should not be construed as a limitation.
Referring to
The gas turbine engine 10 generally includes a low-pressure spool 24 and a high-pressure spool 26 mounted for rotation about a longitudinal centerline 28 of the gas turbine engine 10 relative to an engine static structure 30 via one or more bearing systems 32. It should be understood that various bearing systems 32 at various locations may alternatively or additionally be provided.
The low-pressure spool 24 generally includes a first shaft 34 that interconnects a fan 36, a low-pressure compressor 38, and a low-pressure turbine 40. The first shaft 34 is connected to the fan 36 through a gear assembly of a fan drive gear system 42 to drive the fan 36 at a lower speed than the low-pressure spool 24. The high-pressure spool 26 generally includes a second shaft 44 that interconnects a high-pressure compressor 46 and a high-pressure turbine 48. It is to be understood that “low pressure” and “high pressure” or variations thereof as used herein are relative terms indicating that the high pressure is greater than the low pressure. An combustor 50 is disposed between the high-pressure compressor 46 and the high-pressure turbine 48 along the longitudinal centerline 28. The first shaft 34 and the second shaft 44 are concentric and rotate via the one or more bearing systems 32 about the longitudinal centerline 28 which is collinear with respective longitudinal centerlines of the first and second shafts 34, 44.
Airflow along the core flowpath 22 is compressed by the first compressor 38, then the second compressor 46, mixed and burned with fuel in the combustor 50, and then expanded over the second turbine 48 and the first turbine 40. The low-pressure turbine 40 and the high-pressure turbine 48 rotationally drive the low-pressure spool 24 and the high-pressure spool 26, respectively in response to the expansion.
Referring to
The gas turbine engine 10 includes an auxiliary turbine 52. The auxiliary turbine 52 may be an air-driven turbine (e.g., a pneumatic turbine). Accordingly, the auxiliary turbine 52 may be configured to receive the pressurized air 54 (e.g., a compressor bleed air), for example, from one or more of the high-pressure compressor 46, the low-pressure compressor 38, a source of pressurized air 54E external to the aircraft 1000, or any other suitable source of pressurized air. As shown in
The auxiliary turbine 52 may include an auxiliary shaft 56 operably connected to the second shaft 44. Accordingly, the auxiliary turbine 52 may be configured to apply a rotational force to the second shaft 44 so as to transfer the mechanical energy extracted from the pressurized air 54 to the high-pressure spool 26. In various embodiments, a gearbox system 58 may be disposed between the auxiliary shaft 56 and the second shaft 44 to provide speed control between the auxiliary shaft 56 and the second shaft 44. In various embodiments, the gearbox system 58 may include a clutch to selectively engage the auxiliary shaft 56 with the second shaft 44. Extracting mechanical energy from the pressurized air 54 and returning that mechanical energy to the high-pressure spool 26 via the auxiliary turbine 52 may have the effect of lowering gas turbine engine 10 fuel flow at idle, lowering exhaust gas temperatures, and/or improving acceleration response of the gas turbine engine 10 due to an increased high-pressure compressor 46 surge margin at idle and a higher idle rotation speed (i.e., “N2”) of the high-pressure spool 26.
In various embodiments, the gas turbine engine 10 may include a modulation device 60 configured to control the flow of pressurized air 54, 54E to the auxiliary turbine 52. The modulation device 60 may include, for example, one or more flow control valves and/or flow sensors suitable for measuring and controlling the flow of pressurized air 54, 54E supplied to the auxiliary turbine 52. During operation of the aircraft 1000, different flow rates of the pressurized air 54, 54E supplied to the auxiliary turbine 52 may be desirable based on, for example, different engine loading conditions of the gas turbine engine 10. For example, a first flow rate of pressurized air 54, 54E supplied to the auxiliary turbine 52 at a first engine loading condition may be different than a second flow rate of pressurized air 54, 54E supplied to the auxiliary turbine 52 at a second engine loading condition. Different engine loading conditions may include, but are not limited to, idle engine conditions, engine warm-up, acceleration, deceleration, aircraft 1000 take-off, cruising, and landing, etc. In various embodiments, the modulation device 60 may be configured to increase the flow rate of pressurized air 54 (e.g., compressor bleed air) supplied to the auxiliary turbine 52 during an acceleration or deceleration engine condition in order to, for example, increase the compressor surge margin during the acceleration or deceleration engine condition.
In various embodiments, the gas turbine engine 10 may include a controller 62 configured to permit an operator to control operation of the modulation device 60. The controller 62 may be in communication (e.g., signal communication) with the modulation device 60. The controller 62 may include any type of computing device, computational circuit, or any type of process or processing circuit capable of executing a series of instructions that are stored in memory. The controller 62 may include multiple processors and/or multicore CPUs and may include any type of processor, such as a microprocessor, digital signal processor, co-processors, a micro-controller, a microcomputer, a central processing unit, a field programmable gate array, a programmable logic device, a state machine, logic circuitry, analog circuitry, digital circuitry, etc., and any combination thereof. The instructions stored in memory may represent one or more algorithms for controlling the modulation device 60, and the stored instructions are not limited to any particular form (e.g., program files, system data, buffers, drivers, utilities, system programs, etc.) provided they can be executed by the controller 62. The memory may be a non-transitory computer readable storage medium configured to store instructions that when executed by one or more processors, cause the one or more processors to perform or cause the performance of certain functions. The memory may be a single memory device or a plurality of memory devices. A memory device may include a storage area network, network attached storage, as well a disk drive, a read-only memory, random access memory, volatile memory, non-volatile memory, static memory, dynamic memory, flash memory, cache memory, and/or any device that stores digital information. One skilled in the art will appreciate, based on a review of this disclosure, that the implementation of the controller 62 may be achieved via the use of hardware, software, firmware, or any combination thereof. The controller 62 may also include input (e.g., a keyboard, a touch screen, etc.) and output devices (a monitor, sensor readouts, data ports, etc.) that enable the operator to input instructions, receive data, etc.
As shown in
In various embodiments, the aircraft 1000 may include an energy storage device 70 in electrical communication with one or more of the main generator 64, the auxiliary generator 68, and the electrical loads 66. In various embodiments, the energy storage device 70 may be configured to store the electrical energy output of the auxiliary generator 68. The energy storage device 70 may be any suitable energy storage device suitable for storage of electrical energy such as, but not limited to, a battery, a capacitor, etc. In various other embodiments, the energy storage device 70 may be configured to store the mechanical output of the auxiliary turbine 52. For example, the energy storage device 70 may be a flywheel or other suitable device for storing mechanical energy.
In various embodiments, the auxiliary generator 68 may have a motor/generator configuration such that an electrical energy transfer to the auxiliary generator 68 (e.g., by the energy storage device 70) may cause the auxiliary generator 68 to apply a rotational force to the high-pressure spool 26, for example, via the auxiliary turbine 52, a gearbox system shared by the auxiliary turbine 52 and the auxiliary generator 68 (see, e.g., the gearbox system 58 of
The auxiliary turbine 52, auxiliary generator 68, and energy storage device 70 may store the energy extracted from the pressurized air 54 during engine conditions when application of the rotational force of the auxiliary turbine 52 to the second shaft 44 by the auxiliary turbine 52 may not be necessary to improve gas turbine engine 10 efficiency. Alternatively, during engine conditions when application of the rotational force of the auxiliary turbine 52 to the second shaft 44 would improve gas turbine engine 10 efficiency, the electrical energy stored in the energy storage device 70 may be used by the auxiliary generator 68 and the auxiliary turbine 52 to apply the rotational force to the second shaft 44. For example, in an idle engine condition where the relevant idle limitation is a minimum fuel flow limit, there may be no beneficial use of the energy recovered from the pressurized air 54. As used herein, the term “minimum fuel flow limit” may include engine operating conditions wherein fuel flow is above the minimum fuel flow limit but wherein fuel flow cannot be further reduced as a result of one or more other engine operational limits, such as, but not limited to minimum speed, minimum fuel-air ratio, etc. Accordingly, the mechanical energy of the pressurized air 54 may be recovered and stored, as described above, until it can be beneficially used, for example, during an acceleration engine condition of the gas turbine engine 10.
In various embodiments, the aircraft 1000 may include more than one gas turbine engine 10 according to the embodiments of the present disclosure (see, e.g.,
As shown in
The ratio of the first portion of the rotational energy provided by the auxiliary turbine 52 to the gearbox system 58 for operation of the auxiliary generator 68 and the second portion of the rotational energy provided by the auxiliary turbine 52 to the gearbox system 58 for operation of the second shaft 44 may be determined by one or more of, for example, an achievable reduction in idle fuel flow, a stall margin requirement, an acceleration time requirement, etc. For example, when a further reduction in fuel flow is not possible, additional rotational energy from the auxiliary turbine 52 may be applied to the auxiliary generator 68 to generate additional electrical energy for storage in the energy storage device 70.
Referring to
While various aspects of the present disclosure have been disclosed, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the present disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these particular features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the present disclosure. References to “various embodiments,” “one embodiment,” “an embodiment,” “an example embodiment,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.
Terwilliger, Neil, O'Flarity, Steven M.
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