A propulsion unit for a wellbore tool includes a tool body and at least one wheel section disposed along the tool body. The wheel section comprises a tractor pad movably coupled to a tractor housing coupled to the tool body. The tractor pad is movable only in a lateral direction with respect to the tool body. A wheel rotatably is supported in the tractor pad so as to contact a wall of a wellbore when the tractor pad is moved away from the tractor housing. An hydraulic motor is rotationally coupled to the wheel. The hydraulic motor comprises a displacement changing element operable to change displacement of the hydraulic motor. The unit comprises means for moving the tractor pad between an extended position and a retracted position.
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9. A method for moving a wellbore tool, comprising:
extending a tractor pad laterally from the wellbore tool to urge a wheel rotatably supported on the tractor pad into contact with a wall of the wellbore;
pumping hydraulic fluid at a first pressure into displacement chambers defined between a rotor and an interior wall of a cavity of a hydraulic motor disposed in the tractor pad and rotationally coupled to the wheel, the hydraulic motor comprising a plurality of circumferentially spaced apart, radially displaceable pistons each disposed in respective radially extending cylinders formed in the rotor, the rotor rotatably disposed in a cavity, for at least one of the radially displaceable pistons a part of the respective cylinder between the at least one piston and the rotor connected by a valve to a source of hydraulic pressure, a corresponding part of the respective cylinder in at least one of a remainder of the pistons connected at all times to the source of hydraulic pressure to remain pressurized at all times; and
increasing pressure of the hydraulic fluid between a position of the pumping and the hydraulic motor to above a predetermined value to operate the valve to increase a displacement of the hydraulic motor by urging the at least one of the radially displaceable pistons into contact with the interior wall of the cavity so as to decrease a speed of the motor and increase a torque of the motor.
1. A propulsion unit for a wellbore tool, comprising:
a tool body;
at least one wheel section disposed along the tool body, the at least one wheel section comprising a tractor pad movably coupled to a tractor housing coupled to the tool body, the tractor pad movable only in a lateral direction with respect to the tool body, a wheel rotatably supported in the tractor pad so as to contact a wall of a wellbore when the tractor pad is moved away from the tractor housing and an hydraulic motor rotationally coupled to the wheel;
wherein the hydraulic motor comprises a plurality of circumferentially spaced apart, radially displaceable pistons each disposed in a respective radially extending cylinder formed in a rotor, the rotor rotatably disposed in a cavity, for at least one of the radially displaceable pistons a part of the respective cylinder between the at least one of the radially displaceable pistons and the rotor connected by a valve to a source of hydraulic pressure to enable selected connection of hydraulic pressure to the part of the respective cylinder, a corresponding part of the respective cylinder in at least one of a remainder of the radially displaceable pistons connected at all times to the source of hydraulic pressure and remaining pressurized at all times, whereby displacement chambers defined between the rotor and an interior wall of the cavity change in size, thereby changing a displacement of the hydraulic motor; and
means for moving the tractor pad between an extended position and a retracted position.
2. The propulsion unit of
3. The propulsion unit of
4. The propulsion unit of
5. The propulsion unit of
7. The propulsion unit of
10. The method of
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Not Applicable.
This disclosure relates to the field of self-propelled tools used in intervention operations in subsurface wells. More specifically, the disclosure relates to propulsion devices for such tools, called wellbore “tractors.”
Wellbore tractors are known in the art for moving tools along the interior of wellbores drilled through subsurface formations where gravity or fluid movement is not available to move such tools.
U.S. Pat No. 9,435,167 issued to Hallundbæk discloses a propulsion unit for a wellbore tool. The propulsion unit comprises a driving unit housing, an arm assembly movable between a retracted position and a projecting position in relation to the driving unit housing, an arm activation assembly arranged in the driving unit housing for moving the arm assembly between the retracted position and the projecting position, and a wheel assembly for driving the driving unit forward in the well. The wheel assembly comprises a stationary part and a rotational part, the stationary part being connected with or forming part of the arm assembly and being rotatably connected with a rotational part. The wheel assembly further comprises a hydraulic motor including a hydraulic motor housing and a rotatable section connected with the rotational part for rotating part of the wheel assembly. By having a motor enclosed in a hydraulic motor housing in the wheel assembly, roller chains or caterpillar tracks can be avoided. By having a closed housing, dirt from the well fluid in which the driving unit propels itself does not get stuck in the chain or caterpillar track, destroying the function of the wheel.
There continues to be a need for improved propulsion units for wellbore tools.
A propulsion unit for a wellbore tool according to one aspect of the disclosure includes a tool body and at least one wheel section disposed along the tool body. The wheel section comprises a tractor pad movably coupled to a tractor housing coupled to the tool body. The tractor pad is movable only in a lateral direction with respect to the tool body. A wheel rotatably is supported in the tractor pad so as to contact a wall of a wellbore when the tractor pad is moved away from the tractor housing. An hydraulic motor is rotationally coupled to the wheel. The hydraulic motor comprises a displacement changing element operable to change displacement of the hydraulic motor. The unit comprises means for moving the tractor pad between an extended position and a retracted position.
In some embodiments, the displacement changing element comprises at least one radially displaceable piston coupled to a rotor disposed in a cavity, the at least one radially displaceable piston operable to extend from the rotor by action of hydraulic pressure selectively applied to the at least one radially displaceable piston.
Some embodiments further comprise a pressure relief valve disposed in a hydraulic fluid supply conduit in communication with the at least one radially displaceable piston, wherein fluid communication to the at least one radially displaceable piston is open when the hydraulic pressure exceeds an operating pressure of the pressure relief valve.
Some embodiments further comprise an hydraulic pressure intensifier disposed in the hydraulic fluid supply conduit and arranged to selectively increase the hydraulic pressure to above the operating pressure.
In some embodiments, the means for moving comprises at least one fixed piston disposed on the tractor housing and extending into a cylinder formed in the tractor pad.
Some embodiments further comprise at least one guide bushing disposed in the tractor pad arranged to engage a corresponding guide pin in the tractor housing.
In some embodiments, the wellbore tool comprises a drilling system.
In some embodiments, the drilling system comprises a drilling cuttings removal system.
In some embodiments, the wellbore tool is connected to a wireline cable.
A method for moving a wellbore tool according to another aspect of the disclosure includes extending a tractor pad laterally from the wellbore tool to urge a wheel rotatably supported on the tractor pad into contact with a wall of the wellbore. Hydraulic fluid is pumpted at a first pressure into an hydraulic motor disposed in the tractor pad and rotationally coupled to the wheel. Pressure of the hydraulic fluid is increased between a position of the pumping and the hydraulic motor to a predetermined value to increase a displacement of the hydraulic motor so as to decrease a speed of the motor and increase a torque of the motor.
In some embodiments, the extending is performed only in a direction laterally outward from the wellbore tool.
In some embodiments, the increasing displacement comprises actuating at least one radially displaceable piston on a rotor of the hydraulic motor to contact a wall of a cavity in the motor.
U.S. Pat. No. 9,850,728 issued to Wessel discloses a wireline (armored electrical cable) conveyed drilling system including a drilling cuttings removal system which acts to remove and store cuttings displaced by a drill bit during drilling operations. The cuttings removal system may employ a screw member having a tapered lower portion and a narrow upper portion to transport drilling cuttings to a cuttings basket and distribute the cuttings therein. Embodiments of the drilling system include an integral tractor to move the wireline drilling system and to provide axial force (weight) on the drill bit, as well as assist in retrieval of the wireline drilling system if it should become stuck in a wellbore. The present disclosure relates to embodiments of such an integral tractor. While the present disclosure is made in terms of a tractor used in a wireline drilling system, it should be clearly understood that the scope of the present disclosure is not limited to wireline drilling systems.
The description following with reference to
Beneath the cuttings removal system 103 is located a drilling assembly comprising a drill bit 131 which is driven by a drill motor housed at 133. An adjustable bend 135 (or directional joint) may be provided to allow deviated drilling at a predetermined and/or controllable angle. The adjustable bend 135, for example, permits drilling of short radius laterals with very high dog leg sections. An electric motor (not shown) may control the orientation of the bend, and sensors provided to determine direction.
A first swivel or ball joint 129 may connect the cuttings removal system 103 to a propulsion unit or “tractor” 151 disposed above the first ball joint 129. The first ball joint 129 is intended to provide an articulation between the tractor 151 and the portions of the drilling system 101 below for flexibility and to rotationally decouple the tractor 151 and the cuttings removal system 103. The first ball joint 129, in combination with the articulated or flexible portions 128 and a second ball joint 130 above the tractor 151, allows for large deflections along the length of the drilling system 101. The tractor 151 will be further explained with reference to
The tractor 151 in this embodiment may be powered from the surface through electrical conductors in a wireline cable 161. Note that the wireline cable 161 in such embodiments is also the means by which the system 101 is lowered into the well bore and also how the wellbore tool (drilling system 101) may be deployed in a well and retrieved from such well. In this embodiment, the tractor 151 comprises one or more wheel sections 153 which may be configured to engage the wellbore once the drilling system 101 is in a desired position in the well.
Once engaged, the one or more wheel sections 153 are operated to progress the drilling system 101 downward and to provide weight-on-bit for drilling operations. The tractor 151 is able to operate at at least two speeds, for example with an adjustable displacement hydraulic motor; at least one quicker speed for rapidly progressing the drilling system 101 downhole and at least one lower speed for providing weight-on-bit.
Weight-on-bit provided by the tractor 151 may be supplemented by the weight of the drilling system 101 itself. Furthermore, should the drill bit become stuck, require to be picked off bottom, or drilling parameters varied, the tractor 151 can be reversed. Reverse operation of the tractor 151 can be supplemented by pulling on the wireline cable 161 from the surface. The tractor 151 may also serve the purpose of resisting reactive torque when the drilling system 101 is actively drilling subsurface formations.
Between the tractor 151 and a swivel 139 (for rotational decoupling between the wireline cable 161 and the drilling system 101) is located a control module 137 which houses control electronics. A number of sensors and sensor systems may also be provided within the wireline drilling system 101, in addition to the cuttings basket sensor (not shown—but described above), that provide information to the control module 137.
For example, a near-bit caliper sensor 141 may be provided beneath the cuttings removal system 103 to determine the diameter of the wellbore. In the present embodiment the caliper sensor 141 may be of the ultrasonic type, however it is with the scope of the present disclosure that a finger type sensor may be used, or any other suitable caliper. Note that the volume of the drilled wellbore can be determined based on the length of wireline cable 161 deployed (plus the length of the drilling system 101) and the diameter of the wellbore as determined by the caliper sensor. Comparison of the drilled wellbore volume and the amount of cuttings in the cuttings basket 109 may be used as a measure of hole cleaning efficiency.
An orientation sensor (not shown separately) may also be provided; in the present embodiment such sensor may be housed within the drilling motor housing 133. The orientation sensor may comprise a three-axis accelerometer to determine wellbore inclination with reference to gravity, although in other embodiments a gyroscope or similar sensor may be used. Wellbore direction, as well as tool orientation, can be derived from such measurements made in conjunction with measurements related to geodetic direction, such as multiaxial Earth magnetic field measurements.
Within the drilling motor housing 133 may be provided a rotational speed (RPM) sensor (not shown, to determine the rotational speed of the drill bit), a torque sensor (not shown, to determine the torque being applied to the drill bit) and a weight-on-bit (WOB) sensor (not shown, to determine the weight-on-bit). The RPM, torque and WOB measurements may be used to optimize drilling parameters.
An annular pressure sensor 143 may be provided to monitor the equivalent circulating density of the fluid circulating downhole. Equivalent circulating density, or ECD, is determined by dividing the detected annular pressure by the true vertical depth of the borehole. Changes in ECD may be related to changes in the amount of cuttings being recirculated. An additional benefit is that by monitoring ECD the risk of a stuck tool can be evaluated. For example, a larger than expected ECD may be indicative of cuttings beginning to pack off the wellbore and drilling parameters and/or fluid circulation can be altered to compensate.
The drilling system itself may comprise a large electric motor (housed in drilling motor module 133 and powered from the surface via the wireline cable) and a drilling bit 131, which may be any known drill bit, e.g., poly-crystalline diamond compact (PDC) type or diamond impregnated type.
A wheel section of the tractor (151 in
To obtain variable displacement, and referring to
Referring back to
In the present example embodiment, hydraulic fluid pressure may be maintained relative to ambient fluid pressure in a well through a pressure compensator 220. The pressure compensator 220 may be a spring loaded piston or similar device that can freely transmit well fluid pressure (ambient pressure) to the hydraulic fluid.
Hydraulic fluid discharged from the first pressure relief valve 304A may be directed to a second control valve 306A. In embodiments wherein the pump 302 and the reservoir 300 are disposed in the drilling system (101 in
Although only a few examples have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the examples. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims.
Duckering, Michael, Wessel, Daniel
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jul 12 2018 | WESSEL, DANIEL | Wireline Drilling Technologies, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 046416 | /0608 | |
Jul 12 2018 | DUCKERING, MICHAEL | Wireline Drilling Technologies, LLC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 046416 | /0608 | |
Jul 20 2018 | Wireline Drilling Technologies, LLC | (assignment on the face of the patent) | / | |||
Dec 27 2023 | WIRELINE DRILLING TECHNOLOGIES LLC | CORETRAX AMERICAS LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 066243 | /0841 |
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