A shield device includes: a first electrical conductor; an electrical insulator that is configured to electrically insulate the first electrical conductor from a second electrical conductor; a first shield connector configured to: directly contact at least 180 degrees of a first circumference of a first shield that surrounds at least two first insulated conductors of a first section of a shielded cable; and electrically connect the first shield with the first electrical conductor; and a second shield connector configured to: directly contact at least 180 degrees of a second circumference of a second shield that surrounds at least two second insulated conductors of a second section of the shielded cable; and electrically connect the second shield with the first electrical conductor.
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10. A shield device comprising:
a first electrical conductor;
an electrical insulator that is configured to electrically isolate the first electrical conductor from a second electrical conductor;
a first shield connector configured to:
directly contact a first shield; and
electrically connect the first shield with the first electrical conductor; and
a second shield connector configured to:
directly contact at least 180 degrees of a circumference of a second shield that surrounds at least two insulated conductors of a second section of a shielded cable; and
electrically connect the second shield with the first electrical conductor.
1. A shield device comprising:
a first electrical conductor;
an electrical insulator that is configured to electrically insulate the first electrical conductor from a second electrical conductor;
a first shield connector configured to:
directly contact at least 180 degrees of a first circumference of a first shield that surrounds at least two first insulated conductors of a first section of a shielded cable; and
electrically connect the first shield with the first electrical conductor; and
a second shield connector configured to:
directly contact at least 180 degrees of a second circumference of a second shield that surrounds at least two second insulated conductors of a second section of the shielded cable; and
electrically connect the second shield with the first electrical conductor.
17. A shield device comprising:
a first electrical conductor having a first portion and a second portion;
an electrical insulator that is fixed to the first portion and that is configured to electrically isolate the first electrical conductor from a second electrical conductor;
a first cable gland that is engaged with the second portion of the first electrical conductor and that is configured to:
engage a first shield that surrounds at least two first insulated conductors of a first section of a shielded cable; and
electrically connect the first shield with the first electrical conductor; and
a second cable gland that is engaged with the second portion of the first electrical conductor and that is configured to:
engage a second shield that surrounds at least two second insulated conductors of a second section of the shielded cable; and
electrically connect the second shield with the first electrical conductor.
3. The shield device of
5. The shield device of
6. The shield device of
7. The shield device of
8. The shield device of
9. The shield device of
12. The shield device of
14. The shield device of
15. The shield device of
16. The shield device of
19. The shield device of
the first cable gland is coupled to a first circular aperture in the second portion of the first electrical conductor; and
the second cable gland is coupled to a second circular aperture in the second portion of the first electrical conductor.
21. The shield device of
22. The shield device of
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The present disclosure is a continuation of U.S. patent application Ser. No. 16/587,520 filed on Sep. 30, 2019. The entire disclosure of the application referenced above is incorporated herein by reference.
The present disclosure relates to electrical conductors and more particularly to electrical shield devices.
The background description provided here is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.
Variable speed drives (VSDs) can also be referred to as adjustable speed drives (ASDs). VSDs may include insulated gate bipolar transistors (IGBTs) due to their lower switching losses, smaller package sizes, and lower cost than other types of switching devices.
VSDs can power various different types of electrical loads and are used in various different types of industries, such as automotive, food and beverage, mining, energy, theater, automatic car washes, heating ventilation and air conditioning (HVAC), and other industries.
In a feature, a shield device includes: an electrical conductor; an electrical insulator that is configured to electrically insulate the electrical conductor from a DIN rail and to hang the shield device from the DIN rail; a first shield connector configured to: directly contact at least 180 degrees of a first circumference of a first shield that surrounds at least two insulated conductors of a first section of a shielded cable; and electrically connect the first shield with the electrical conductor; and a second shield connector configured to: directly contact at least 180 degrees of a second circumference of a second shield that surrounds at least two insulated conductors of a second section of the shielded cable; and electrically connect the second shield with the electrical conductor.
In further features, the electrical conductor has uniform length, width, and thickness.
In further features, the electrical conductor is planar.
In further features, the shield device further includes a second electrical insulator located between the electrical conductor and a second DIN rail and configured to electrically insulate the electrical conductor from the second DIN rail.
In further features, the shield device further includes the second DIN rail.
In further features, the second DIN rail is configured to hang one or more terminal blocks from the second DIN rail.
In further features, the second electrical insulator includes a dielectric paper.
A system includes: a load; a variable speed drive; and the shield device, where the shield device is connected between the load and the variable speed drive.
In further features, centers of the first and second shield connectors are offset from a vertical centerline of the shield device.
In further features, centers of the first and second shield connectors are located on a vertical centerline of the shield device.
In further features, the shield device further includes a clamping device configured to clamp an electrical insulator that surrounds the second shield of the second section of the shielded cable.
In further features, the shielded cable satisfies the 2018 edition of the National Fire and Protection Association (NFPA) 79 electrical standard for industrial machinery.
In a feature, a shield device includes: an electrical conductor; an electrical insulator that is configured to electrically isolate the electrical conductor from a DIN rail and to hang the shield device from the DIN rail; a first shield connector configured to: directly contact a first shield; and electrically connect the first shield with the electrical conductor; and a second shield connector configured to: directly contact at least 180 degrees of a circumference of a second shield that surrounds at least two insulated conductors of a second section of a shielded cable; and electrically connect the second shield with the electrical conductor.
In further features, the electrical conductor has uniform length, width, and thickness.
In further features, the electrical conductor is planar.
A system includes: a load; a variable speed drive; and the shield device, where the shield device is connected between the load and the variable speed drive.
In further features, the shield device further includes a clamping device configured to clamp an electrical insulator that surrounds the second shield of the second section of the shielded cable.
In further features, the first shield is a flat braid shield.
In further features, the first shield connector includes an electrically conductive fastener configured to fasten the first shield to the electrical conductor.
In further features, the fastener includes a screw.
In further features, the first shield includes a flat braid connector that is electrically connected to an end of the first shield.
In further features, the flat braid connector includes an aperture through which the fastener extends.
In further features, the shielded cable satisfies the 2018 edition of the National Fire and Protection Association (NFPA) 79 electrical standard for industrial machinery.
In a feature, a shield device includes: an electrical conductor having a first portion and a second portion; an electrical insulator that is fixed to the first portion and that is configured to electrically isolate the electrical conductor from a DIN rail and to hang the shield device from the DIN rail; a first cable gland that is engaged with the second portion of the electrical conductor and that is configured to: engage a first shield that surrounds at least two insulated conductors of a first section of a shielded cable; and electrically connect the first shield with the electrical conductor; and a second cable gland that is engaged with the second portion of the electrical conductor and that is configured to: engage a second shield that surrounds at least two insulated conductors of a second section of the shielded cable; and electrically connect the second shield with the electrical conductor.
In further features, the second portion is perpendicular to the first portion.
In further features: the first cable gland is coupled to a first circular aperture in the second portion of the electrical conductor; and the second cable gland is coupled to a second circular aperture in the second portion of the electrical conductor.
In further features, the electrical conductor is made of aluminum.
A system includes: a load; a variable speed drive; and the shield device, where the shield device is connected between the load and the variable speed drive.
In further features, the shield device further includes a clamping device configured to clamp a first electrical insulator that surrounds the first shield of the first section of the shielded cable.
In further features, the clamping device is further configured to clamp a second electrical insulator that surrounds the second shield of the second section of the shielded cable.
In further features, the shielded cable satisfies the 2018 edition of the National Fire and Protection Association (NFPA) 79 electrical standard for industrial machinery.
Further areas of applicability of the present disclosure will become apparent from the detailed description, the claims and the drawings. The detailed description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the disclosure.
The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
In the drawings, reference numbers may be reused to identify similar and/or identical elements.
Variable speed drives can be used to control speed and torque of an electric motor. VSDs may include semiconductors that use insulated gate bipolar transistors (IGBTs) that switch and control power output to the electric motor because IGBTs may allow for higher carrier and/or switching frequencies. Higher carrier and/or switching frequencies may decrease current ripple and allow for better performance of torque in electric motors, such as at lower speeds and/or operating frequencies. This may increase process performance.
Higher carrier frequencies also reduce electric motor lamination noise and decrease motor sound production. Decreased sound production may be valuable in various different industries, such as theaters and hospitals. Higher carrier frequencies also allow for less harmonic heating in the motor, which results in increased motor longevity and reliability.
Faster switching IGBTs, however, may increase noise frequencies. Noise may increase as IGBT switching increases. The value of increasing the carrier frequency, which determines the repetition rate of these noise currents being coupled to ground, may be worse for installations that must break/cut and re-terminate any shielded output cables connected between an electric motor and a VSD.
The NFPA 79 standard, 2018 edition, mandates the use of shielded cable between VSDs and motors. Some installations require that the shielded cable be broken/cut and re-terminated between VSD and motor, for example, to shut off power to motor and/or perform maintenance on motors without having to shut off the VSDs. Some industries may not shut off power to main control panels (including VSDs) and communications to networked systems as they may lose production.
Installations may be incorrect to manage the noise frequencies. Noise may be worsened if the shielded cable is broken/cut and re-terminated with the high frequency common mode noise (carried on the shield) is coupled to lower frequency 50/60 Hz circuits. Common mode noise is a type of electrical noise that is induced on signals with respect to referenced ground. This is a source of noise that is coupled by conduction or radiation, and circuits and sensitive equipment are susceptible to the magnitude, frequency, and repetition rate (carrier) of common mode noise.
Without isolating high frequency currents from a motor with the shielded cable being broke/cut and re-terminated, noise issues may dictate that the VSD be controlled at lower carrier and switching frequencies, thus not taking advantage of the abilities of the IGBTs. Using lower frequencies in this setting reduces the repetition rate of the noise created. The present application involves shield devices that isolate the shields from the lower frequency circuitry.
Capacitive stray coupling of common mode noise may be problematic. For example, noise cause metal detecting machinery to be unable to detect metal in products, such as food. Circuits can also store high frequency currents, increasing a possibility of current build up/shorts. Also, mixing the high frequency common mode current with lower 50/60 Hz frequency equipment may not be desirable.
In grounding systems that are solid ground (XO on transformer ground), transient noise currents complete a path in the system and an antenna is formed. Training the noise to not affect equipment/personnel may be desirable.
The present application involves shield devices that enable the shielded cable to be broken/cut and re-terminated between VSDs and motors. The shield devices include shield connectors configured to electrically couple to the shield portion of the shield cables. The shield device also includes an electrical conductor that is electrically connected to the shield connectors such that the shields of the shield cables are electrically connected via the shield device. The shield device also includes an electrical isolator, such as a DIN rail connector, that electrically isolates the shields from other electrical components.
The VSD 100 receives alternating current (AC) input power, such as three phase AC input power. Based on the AC input power, the VSD 100 outputs power to the (electrical) load 104. For example, the VSD 100 may output three-phase AC power to the load 104. Other types of VSDs output direct current (DC) power to the load 104.
The VSD 100 may include an AC/DC converter 208 that converts the AC input power to direct current (DC) power and outputs a DC voltage to a DC bus 212. The AC/DC converter 208 may be a passive AC/DC converter, such as a rectifier (e.g., full-wave). In various implementations, the AC/DC converter 208 may be an active converter or include one or more active components, such as for a buck converter, a boost converter, or a combination buck/boost converter. In the example of the AC/DC converter 208 including one or more active components or being an active converter, a control module 216 may control switching of the AC/DC converter 208. The DC bus 212 may include, for example, one or more capacitors and/or one or more other components.
A DC/AC converter 220 converts DC power from the DC bus 212 into AC power and outputs the AC power to the electric motor 204. The DC/AC converter 220 may be, for example, an inverter (e.g., a three-phase inverter) or another suitable type of DC/AC converter. The control module 216 controls switching of the DC/AC converter 220 to control the AC power output to the electric motor 204, such as voltage, current, phase angle(s), and other characteristics of the AC power output.
Referring to
A shield device 550 includes an electrical conductor to which the shields of the first and second lengths 504 and 508 are electrically connected. The shield device 550 also includes an electrical insulator that electrically isolates/insulates the conductor of the shield device 550 (and therefore the shields of the shielded cable) from the DIN rail and any other components that are electrically connected to the DIN rail. The shield device 550 isolates the high frequency noise carried on the shields of the first and second lengths 504 and 508 of the shielded cable from other components and other noise (e.g., low frequency noise).
As discussed further below, the shields of the first and second lengths 504 and 508 of the shielded cable are electrically connected to each other via an electrical conductor of a shield device 650. The shield of the first length 504 and the shield of the second length 508 are not electrically connected to the disconnect 300. The shield device 650 isolates the high frequency noise carried on the shields of the first and second lengths 504 and 508 of the shielded cable from other components and other noise (e.g., low frequency noise).
The first and second shield connectors 708 and 712 are electrically connected to the electrical conductor 704 and are configured to electrically connect to the shield of the shielded cable radially around the shielded cable. Examples of the electrical conductor 704 are illustrated.
The shield device 700 also includes an electrical insulator 716 that electrically isolates the electrical conductor 704 from other electrically conductive components. The electrical insulator 716 may include, for example, DIN rail connectors that are configured to couple (and hang) the shield device 700 from a DIN rail. The shield device 700 may also include one or more other electrical insulators, as discussed further below.
In various implementations, the shield device 700 may also include one or more (insulator) clamps 720 (clamping devices). The clamp(s) 720 may be used to grasp (clamp) the outer electrical insulator around one or more of the lengths of the shielded cable. The clamp(s) 720 may, for example, help prevent disconnection of the lengths of the shielded cable, for example, if weight is applied to the lengths of the shielded cable. In one example, the clamps 720 may include insulated cable tie strain reliefs.
In the example of more than one shielded cable being connected per phase, for example, for higher horse power electric motors, the shield device 700 include a set of two shield connectors per shielded cable. For example, if two shielded cables are connected per phase of an electric motor, the shield device 700 may include 4 shield connectors, as illustrated in
Referring to
The electrical conductor 704 may be, for example, an aluminum bar or another suitable type of electrical conductor and/or material (e.g., copper, steel, etc.). The electrical conductor 704 may be planar and have a uniform width, length, and thickness.
The shield device 700 also includes a DIN rail connector 808. The DIN rail connector 808 serves as the electrical insulator 716. The DIN rail connector 808 is configured to couple (and hang) the shield device 700 to a second DIN rail. The second DIN rail may be, for example, a 15 mm DIN rail, a 35 mm DIN rail, or another suitable type of DIN rail. The DIN rail connector 808 has one or more features 812 configured to hold the shield device 700 to the second DIN rail. The DIN rail connector 808 is also releasable from the second DIN rai. The DIN rail connector 808 is an electrical insulator and may be made of, for example, a dielectric material or another suitable type of electrically insulative/isolative material. The DIN rail connector 808 electrically isolates the electrical conductor 704 from the second DIN rail and any other components that are electrically connected to the second DIN rail.
The DIN rail connector 808 may be fixed to the electrical conductor 704 via one or more fasteners, such as screws 816. In various implementations, the DIN rail connector 808 may be fixed to the electrical conductor 704 in another suitable manner, such as via an adhesive or via one or more other types of fasteners. In an example, the screws 816 may be #8-32×⅜″ screws. The holes for the screws through the electrical conductor 704 may be countersunk.
The DIN rail 804 may be fixed via one or more fasteners, such as screws 820 and nuts 824. This may sandwich the electrical insulator 802 directly between the DIN rail 804 and the electrical conductor 704. In various implementations, the DIN rail 804 may be fixed to the electrical insulator 802, and the electrical insulator 802 may be fixed to the electrical conductor 704 in another suitable manner, such as via an adhesive or via one or more other types of (e.g., non-conductive) fasteners. In an example, the screws 820 may be #8-32×½″ screws. The holes for the screws 820 may be countersunk.
The first and second shield connectors 708 and 712 are electrically conductive and are electrically connected to the electrical conductor 704. The first and second shield connectors 708 and 712 may be fixed to the electrical conductor 704 via one or more fasteners, such as screws or rivets 824. In various implementations, the first and second shield connectors 708 and 712 may be fixed to the electrical conductor 704 in another suitable manner, such as via an electrically conductive adhesive or via one or more other types of fasteners. In this example, the first and second shield connectors 708 and 712 are shield clamps.
The first and second shield connectors 708 and 712 are configured to electrically contact (and directly contact) as much of the 360 degree surface area of the shield portion (once exposed) of the first and second lengths 504 and 508 of the shielded cable as possible. The first and second shield connectors 708 and 712 may electrically contact at least 180 degrees of a circumference of the shield portion, at least 210 degrees of the circumference, at least 240 degrees of the circumference, at least 270 degrees of the circumference, or at least 300 degrees of the circumference. The first and second shield connectors 708 and 712 may be, for example, metal cable clamps, such as EMC shield clamps by Icotek or another suitable type of electrically conductive shield clamp.
The terminal blocks 400 are configured to securely hold to the DIN rail 804. The first and second lengths 504 and 508 of the shielded cable can be connected to the terminal blocks 400 as described above.
Example dimensions for the example of
HP
A
B
C
D
E
F
G
H
I
1
0.75
2.50
2.50
6.375
0.551
0.315
0.787
1.3780
0.5625
2
0.75
2.50
2.50
6.375
0.551
0.315
0.787
1.3780
0.5625
3
0.75
2.50
2.50
6.375
0.551
0.315
0.787
1.3780
0.5625
5
0.75
2.50
2.50
6.375
0.551
0.315
0.787
1.3780
0.5625
10
0.75
2.50
2.50
6.375
0.551
0.315
0.787
1.3780
0.5625
15
0.75
2.50
2.50
6.375
0.827
0.315
1.083
1.3780
0.5625
20
1.50
2.50
2.50
6.375
0.827
0.315
1.083
1.8898
1.125
25
1.50
2.50
2.50
6.375
0.827
0.315
1.083
1.8898
1.125
30
1.50
3.00
3.00
7.375
0.827
0.315
1.083
1.8898
1.125
40
1.50
3.00
3.00
7.375
1.043
0.315
1.358
1.8898
1.125
50
2.50
3.50
3.50
8.375
1.378
0.315
1.555
4.0000
2.125
60
2.50
4.00
4.00
9.375
1.378
0.315
1.555
4.0000
2.125
75
2.50
4.00
4.00
9.375
1.378
0.315
1.555
4.0000
2.125
100
2.50
4.50
4.50
10.375
1.902
0.433
2.154
4.0000
2.125
125
2.50
5.00
5.00
11.375
1.902
0.433
2.154
4.0000
2.125
150
2.50
5.50
5.50
12.375
1.902
0.433
2.154
4.0000
2.125
200
2.50
6.00
6.00
13.375
2.165
0.512
2.638
4.0000
2.125
HP
J
K
L
M
N
O
1
0.9375
1.000
1.250
0.1875
2.625
1.4331
2
0.9375
1.000
1.250
0.1875
2.625
1.4331
3
0.9375
1.000
1.250
0.1875
2.625
1.4331
5
0.9375
1.000
1.250
0.1875
2.625
1.5906
10
0.9375
1.000
1.250
0.1875
2.625
1.5906
15
0.9375
1.000
1.250
0.1875
2.625
1.5906
20
1.500
1.000
1.250
0.1875
2.625
1.9055
25
1.500
1.000
1.250
0.1875
2.625
1.9055
30
1.500
1.000
1.250
0.1875
2.625
2.1890
40
1.500
1.000
1.250
0.1875
2.625
2.8504
50
3.000
1.750
1.500
0.3750
4.000
3.4646
60
3.000
1.750
1.500
0.3750
4.000
3.4646
75
3.000
1.750
1.500
0.3750
4.000
3.4646
100
3.000
1.750
1.500
0.3750
4.000
5.3307
125
3.000
1.750
1.500
0.3750
4.000
7.3386
150
3.000
1.750
1.500
0.3750
4.000
7.3386
200
3.000
1.750
1.500
0.3750
4.000
7.3386
As shown in
A shield conductor 1408 is connected at a first end to a shield output terminal 1412 of the VSD 100 and at a second end to the electrical conductor 704 via the first shield connector 708. In this example, the shield conductor 1408 may be a flat braid conductor (e.g., by Alpha Wire), and the first shield connector 708 may include a fastener, such as a screw 1416, configured to connect a flat braid connector that is connected to the flat braid conductor to the electrical conductor 704. In various implementations, the first shield connector 708 may be transition or interference fit onto the end of the electrical conductor 704.
Example dimensions for the example of
HP
A
B
C
D
E
F
G
H
I
1
0.75
2.50
1.50
5.375
0.551
0.315
0.787
1.3780
0.5625
2
0.75
2.50
1.50
5.375
0.551
0.315
0.787
1.3780
0.5625
3
0.75
2.50
1.50
5.375
0.551
0.315
0.787
1.3780
0.5625
5
0.75
2.50
1.50
5.375
0.551
0.315
0.787
1.3780
0.5625
10
0.75
2.50
1.50
5.375
0.551
0.315
0.787
1.3780
0.5625
15
0.75
2.50
1.50
5.375
0.827
0.315
1.083
1.3780
0.5625
20
1.50
2.50
1.50
5.375
0.827
0.315
1.083
1.8898
1.125
25
1.50
2.50
1.50
5.375
0.827
0.315
1.083
1.8898
1.125
30
1.50
3.00
1.50
5.875
0.827
0.315
1.083
1.8898
1.125
40
1.50
3.00
1.50
5.875
1.043
0.315
1.358
1.8898
1.125
50
2.50
3.50
1.50
6.375
1.378
0.315
1.555
4.0000
2.125
60
2.50
4.00
1.50
6.875
1.378
0.315
1.555
4.0000
2.125
75
2.50
4.00
1.50
6.875
1.378
0.315
1.555
4.0000
2.125
100
2.50
4.50
1.50
7.375
1.902
0.433
2.154
4.0000
2.125
125
2.50
5.00
1.50
7.875
1.902
0.433
2.154
4.0000
2.125
150
2.50
5.50
1.50
8.375
1.902
0.433
2.154
4.0000
2.125
200
2.50
6.00
1.50
8.875
2.165
0.512
2.638
4.0000
2.125
HP
J
K
L
M
N
O
P
1
0.9375
1.000
1.250
0.1875
2.625
1.4331
0.750
2
0.9375
1.000
1.250
0.1875
2.625
1.4331
0.750
3
0.9375
1.000
1.250
0.1875
2.625
1.4331
0.750
5
0.9375
1.000
1.250
0.1875
2.625
1.5906
0.750
10
0.9375
1.000
1.250
0.1875
2.625
1.5906
0.750
15
0.9375
1.000
1.250
0.1875
2.625
1.5906
0.750
20
1.500
1.000
1.250
0.1875
2.625
1.9055
0.750
25
1.500
1.000
1.250
0.1875
2.625
1.9055
0.750
30
1.500
1.000
1.250
0.1875
2.625
2.1890
0.750
40
1.500
1.000
1.250
0.1875
2.625
2.8504
0.750
50
3.000
1.750
1.500
0.3750
4.000
3.4646
1.000
60
3.000
1.750
1.500
0.3750
4.000
3.4646
1.000
75
3.000
1.750
1.500
0.3750
4.000
3.4646
1.000
100
3.000
1.750
1.500
0.3750
4.000
5.3307
1.000
125
3.000
1.750
1.500
0.3750
4.000
7.3386
1.000
150
3.000
1.750
1.500
0.3750
4.000
7.3386
1.000
200
3.000
1.750
1.500
0.3750
4.000
7.3386
1.000
The clamp 720 may be configured to grasp the insulator 1208 of the shielded cable and vertically support the shielded cable. The clamp 720 may be a (electrically) non-conductive clamp. For example only, the clamp 720 may be made of a plastic. In various implementations, the clamp 720 may include a tie wrap (e.g., a zip tie) that encircles the insulator 1208 and that extends through holes 2000 in the electrical conductor 704. The clamp 720 may be manually adjustable or non-adjustable. In various implementations, only one insulator clamp may be provided with the second shield connector 712. Providing the insulator clamp may help achieve one or more certification requirements of a certification body, such as a certification requirement of Underwriters Laboratories (UL).
Example dimensions for the example of
HP
B
V
Q
R
U
T
1
2.50
1.000
1.75
0.75
0.125
0.375
2
2.50
1.000
1.75
0.75
0.125
0.375
3
2.50
1.000
1.75
0.75
0.125
0.375
5
2.50
1.000
1.75
0.75
0.125
0.375
10
2.50
1.000
1.75
0.75
0.125
0.375
15
2.50
1.000
1.75
0.75
0.125
0.375
20
2.50
1.000
1.75
1.50
0.125
0.375
25
2.50
1.000
1.75
1.50
0.125
0.375
30
3.00
1.000
1.75
1.50
0.125
0.375
40
3.00
1.000
1.75
1.50
0.125
0.375
50
3.50
1.000
1.75
2.50
0.25
0.625
60
4.00
1.000
1.75
2.50
0.25
0.625
75
4.00
1.000
1.75
2.50
0.25
0.625
100
4.50
1.000
1.75
2.50
0.25
0.625
125
5.00
1.000
1.75
2.50
0.25
0.625
150
5.50
1.000
1.75
2.50
0.25
0.625
200
6.00
1.000
1.75
2.50
0.25
0.625
In various implementations, the clamp 720 may be separate from the shield device 700.
As stated above, the clamp 720 may be adjustable. For example, the clamp 720 may include one or more screws 2204 that engage threads in a portion 2208 of the clamp 720. Turning of the screw(s) 2204 adjusts dimensions of an inner aperture 2212 of the clamp 720 to retain and release the shielded cable.
Example dimensions for the example of
HP
A
B
C
D
E
1
1.000
0.750
0.509
0.509
0.750
2
1.000
0.750
0.509
0.509
0.750
3
1.000
0.750
0.509
0.509
0.750
5
1.000
0.750
0.582
0.582
0.750
10
1.000
0.750
0.582
0.582
0.750
15
1.000
0.750
0.656
0.656
0.750
20
1.000
1.500
0.707
0.707
1.500
25
1.000
1.500
0.807
0.807
1.500
30
1.000
1.500
0.807
0.807
1.500
40
1.000
1.500
1.022
1.022
1.500
50
1.000
2.500
1.158
1.158
2.500
60
1.000
2.500
1.332
1.332
2.500
75
1.000
2.500
1.332
1.332
2.500
100
2.000
2.500
1.328
1.328
2.500
125
2.000
2.500
1.396
1.396
2.500
150
3.000
2.500
1.801
1.801
2.500
200
3.000
2.500
1.996
1.996
2.500
In various implementations, the first and second shield connectors 708 and 712 may be offset (staggered) from each other.
As illustrated in
A first distance between the center of the first shield connector 708 and the vertical centerline 2504 may be equal to a second distance between the center of the second shield connector 712 and the vertical centerline 2504. In various implementations, the first and second distances may be zero such that the centers of the first and second shield connectors 708 and 712 fall on the vertical centerline 2504.
In this example, the DIN rail connector 808 serves as the electrical insulator 716 and is made of electrically insulative (non-conductive) material. The example of
Example dimensions for the example of
HP
A
B
C
D
E
F
G
H
I
1
3.00
3.00
0.25
0.25
0.551
0.315
0.787
2.6250
1.125
2
3.00
3.00
0.25
0.25
0.551
0.315
0.787
2.6250
1.125
3
3.00
3.00
0.25
0.25
0.551
0.315
0.787
2.6250
1.125
5
3.00
3.00
0.25
0.25
0.551
0.315
0.787
2.6250
1.125
10
3.00
3.00
0.25
0.25
0.551
0.315
0.787
2.6250
1.125
15
3.00
3.00
0.25
0.25
0.827
0.315
1.083
2.6250
1.125
20
4.00
3.00
0.25
0.25
0.827
0.315
1.083
2.6250
1.125
25
4.00
3.00
0.25
0.25
0.827
0.315
1.083
2.6250
1.125
30
4.00
3.00
0.25
0.25
0.827
0.315
1.083
2.6250
1.125
40
4.00
3.00
0.25
0.25
1.043
0.315
1.358
2.6250
1.125
50
4.00
3.00
0.25
0.25
1.378
0.315
1.555
2.6250
1.125
60
4.00
3.00
0.25
0.25
1.378
0.315
1.555
2.6250
1.125
75
4.00
3.00
0.25
0.25
1.378
0.315
1.555
2.6250
1.125
100
6.00
4.00
0.25
0.25
1.902
0.433
2.154
4.0000
2.125
125
6.00
4.00
0.25
0.25
1.902
0.433
2.154
4.0000
2.125
150
6.00
4.00
0.25
0.25
1.902
0.433
2.154
4.0000
2.125
200
6.00
4.00
0.25
0.25
2.165
0.512
2.638
4.0000
2.125
HP
J
K
L
M
N
O
1
1.315
5.000
2.685
0.8425
1.890
0.0625
2
1.315
5.000
2.685
0.8425
1.890
0.0625
3
1.315
5.000
2.685
0.8425
1.890
0.0625
5
1.381
5.000
2.685
0.8095
1.890
0.0625
10
1.381
5.000
2.685
0.8095
1.890
0.0625
15
1.472
5.000
2.685
0.7640
1.890
0.0625
20
1.925
6.000
2.685
1.0375
1.890
0.0625
25
1.925
6.000
2.685
1.0375
1.890
0.0625
30
1.925
6.000
2.685
1.0375
1.890
0.0625
40
1.924
6.000
2.685
1.0380
1.890
0.0625
50
0.708
6.000
2.685
1.6460
1.890
0.0625
60
0.708
6.000
2.685
1.6460
1.890
0.0625
75
0.708
6.000
2.685
1.6460
1.890
0.0625
100
2.879
10.250
3.567
1.5605
4.000
0.0625
125
2.879
10.250
3.567
1.5605
4.000
0.0625
150
2.985
10.250
3.567
1.5075
4.000
0.0625
200
2.985
10.250
3.488
1.5075
4.000
0.0625
The clamps 720 may be configured to grasp the insulators 1208 of the shielded cable and vertically support the shielded cable. The clamps 720 may be (electrically) non-conductive clamps. For example only, the clamps 720 may be made of a plastic. In various implementations, the clamps 720 may include tie wrap (e.g., zip ties) that encircle the clamps 720 and that extend through holes 2904 in the electrical conductor 704. The clamps 720 may be manually adjustable or non-adjustable. In various implementations, only one insulator clamp may be provided with the second shield connector 712. Providing the clamp may help achieve one or more certification requirements of a certification body, such as a certification requirement of Underwriters Laboratories (UL).
Example dimensions for the example of
HP
A
E
F
J
M
O
1
3.00
0.551
0.315
1.315
0.8425
0.0625
2
3.00
0.551
0.315
1.315
0.8425
0.0625
3
3.00
0.551
0.315
1.315
0.8425
0.0625
5
3.00
0.551
0.315
1.381
0.8095
0.0625
10
3.00
0.551
0.315
1.381
0.8095
0.0625
15
3.00
0.827
0.315
1.472
0.7640
0.0625
20
4.00
0.827
0.315
1.925
1.0375
0.0625
25
4.00
0.827
0.315
1.925
1.0375
0.0625
30
4.00
0.827
0.315
1.925
1.0375
0.0625
40
4.00
1.043
0.315
1.924
1.0380
0.0625
50
4.00
1.378
0.315
0.708
1.6460
0.0625
60
4.00
1.378
0.315
0.708
1.6460
0.0625
75
4.00
1.378
0.315
0.708
1.6460
0.0625
100
6.00
1.902
0.433
2.879
1.5605
0.0625
125
6.00
1.902
0.433
2.879
1.5605
0.0625
150
6.00
1.902
0.433
2.985
1.5075
0.0625
200
6.00
2.165
0.512
2.985
1.5075
0.0625
HP
Q
S
T
V
W
X
1
1.000
0.426
0.125
1.750
0.5625
0.188
2
1.000
0.426
0.125
1.750
0.5625
0.188
3
1.000
0.426
0.125
1.750
0.5625
0.188
5
1.000
0.426
0.125
1.750
0.5625
0.188
10
1.000
0.426
0.125
1.750
0.5625
0.188
15
1.000
0.702
0.125
1.750
0.5625
0.188
20
1.000
0.702
0.125
1.750
0.5625
0.188
25
1.000
0.702
0.125
1.750
0.5625
0.188
30
1.000
0.702
0.125
1.750
0.5625
0.188
40
1.000
0.918
0.125
1.750
0.5625
0.188
50
1.000
1.253
0.250
1.750
0.5625
0.188
60
1.000
1.253
0.250
1.750
0.5625
0.188
75
1.000
1.253
0.250
1.750
0.5625
0.188
100
1.000
1.777
0.250
1.750
0.5625
0.188
125
1.000
1.777
0.250
1.750
0.5625
0.188
150
1.000
1.777
0.250
1.750
0.5625
0.188
200
1.000
2.040
0.250
1.750
0.5625
0.188
The shield device 700 includes the first shield connector 708, the second shield connector 712, and the electrical conductor 704. In this example, the shield device 700 includes one or more DIN rail connectors 3004. While the example of two DIN rail connectors 3004 is shown, the shield device 700 may include one DIN rail connector 3004 or more than two DIN rail connectors 3004.
The electrical conductor 704 may have an L-shaped cross-section, as illustrated in
The DIN rail connector(s) 3004 are configured to couple (and hang) the shield device 700 to the second DIN rail 1204. The second DIN rail 1204 may be, for example, a 15 mm DIN rail, a 35 mm DIN rail, or another suitable type of DIN rail. The DIN rail connectors 3004 have one or more features 3016 configured to securely hold the shield device 700 to the second DIN rail 1204. The DIN rail connectors 3004 are also releasable from the second DIN rail 1204.
The DIN rail connectors 3004 are electrical insulators and may be made of, for example, a dielectric material or another suitable type of electrically insulative/isolative material. The DIN rail connectors 3004 therefore electrically isolate the electrical conductor 704 from the second DIN rail 1204 and any other components that are electrically connected to the second DIN rail.
The DIN rail connectors 3004 may be fixed to the electrical conductor 704 via one or more fasteners, such as screws 3020. In various implementations, the DIN rail connectors 3004 may be fixed to the electrical conductor 704 in another suitable manner, such as via an adhesive or via one or more other types of fasteners. In an example, the screws 3020 may be #6-32×⅜″ screws. The holes for the screws 3020 through the electrical conductor 704 may be countersunk.
The shield device 700 includes apertures 3024 in the horizontal portion 3012 for the first and second shield connectors 708 and 712. The first and second shield connectors 708 and 712 are electrically conductive and are electrically connected to the electrical conductor 704. For example, threads may be formed on inner surfaces of the apertures 3024, and the first and second shield connectors 708 and 712 may include threads formed on their radially outer surfaces. The threads on the outer surfaces of the first and second shield connectors 708 and 712 may be threaded onto the threads on the inner surfaces of the apertures 3024. In various implementations, the first and second shield connectors 708 and 712 may be fixed to the electrical conductor 704 in another suitable manner, such as via an electrically conductive adhesive or via one or more other types of fasteners. In this example, the first and second shield connectors 708 and 712 are electrically conductive cable glands, for example, from the Lapp Group. The first and second shield connectors 708 and 712 may be made of, for example, aluminum, steel, copper, or another suitable electrically conductive material.
The first and second shield connectors 708 and 712 are configured to electrically contact as much of the 360 degree surface area of the shield portions (once exposed) of the first and second lengths 504 and 508 of the shielded cable as possible. The first and second shield connectors 708 and 712 engage and hold the shield portions of the first and second lengths 504 and 508 and electrically connect the shield portions with the electrical conductor 704.
Example dimensions for the example of
HP
A
B
C
D
E
F
G
H
I
1
3.00
2.00
0.25
0.25
0.945
1.674
0.370
0.370
1.625
2
3.00
2.00
0.25
0.25
0.945
1.674
0.370
0.370
1.625
3
3.00
2.00
0.25
0.25
0.945
1.674
0.370
0.370
1.625
5
3.00
2.00
0.25
0.25
1.142
1.753
0.239
0.239
1.625
10
3.00
2.00
0.25
0.25
1.142
1.753
0.239
0.239
1.625
15
3.00
2.00
0.25
0.25
1.418
1.93
0.055
0.055
1.625
20
4.00
2.00
0.25
0.25
1.773
2.264
0.151
0.151
1.625
25
4.00
2.00
0.25
0.25
1.773
2.264
0.151
0.151
1.625
30
4.00
2.00
0.25
0.25
1.773
2.264
0.151
0.151
1.625
40
4.00
2.00
0.25
0.25
1.773
2.264
0.151
0.151
1.625
50
6.00
3.00
0.25
0.25
2.127
2.423
0.582
0.582
1.625
60
6.00
3.00
0.25
0.25
2.127
2.423
0.582
0.582
1.625
75
6.00
3.00
0.25
0.25
2.127
2.423
0.582
0.582
1.625
100
6.00
3.00
0.25
0.25
2.639
2.482
0.241
0.241
1.625
125
6.00
3.00
0.25
0.25
2.639
2.482
0.241
0.241
1.625
150
7.00
3.00
0.25
0.25
2.955
2.836
0.363
0.363
1.625
200
7.00
3.00
0.25
0.25
2.955
2.836
0.363
0.363
1.625
250
8.00
3.00
0.25
0.250
3.743
4.137
0.171
0.171
1.625
300
8.00
3.00
0.25
0.25
3.743
4.137
0.171
0.171
1.625
HP
J
K
L
M1
N
O
M
P
AF
1
0.75
5.000
0.375
NPT ½
1.000
0.3125
0.500
1.313
2.00
2
0.75
5.000
0.375
NPT ½
1.000
0.3125
0.500
1.313
2.00
3
0.75
5.000
0.375
NPT ½
1.000
0.3125
0.500
1.313
2.00
5
0.75
5.000
0.375
NPT ¾
1.000
0.3125
0.750
1.313
2.00
10
0.75
5.000
0.375
NPT ¾
1.000
0.3125
0.750
1.313
2.00
15
0.75
5.000
0.375
NPT 1
1.000
0.3125
1.000
1.313
2.00
20
0.75
6.000
0.375
NPT 1¼
1.000
0.3125
1.250
1.313
3.00
25
0.75
6.000
0.375
NPT 1¼
1.000
0.3125
1.250
1.313
3.00
30
0.75
6.000
0.375
NPT 1¼
1.000
0.3125
1.250
1.313
3.00
40
0.75
6.000
0.375
NPT 1¼
1.000
0.3125
1.250
1.313
3.00
50
0.75
8.000
0.375
NPT 1½
1.000
0.3125
1.500
1.313
3.00
60
0.75
8.000
0.375
NPT 1½
1.000
0.3125
1.500
1.313
3.00
75
0.75
8.000
0.375
NPT 1½
1.000
0.3125
1.500
1.313
3.00
100
0.75
10.250
0.375
NPT 2
1.000
0.3125
2.000
1.313
3.50
125
0.75
10.250
0.375
NPT 2
1.000
0.3125
2.000
1.313
3.50
150
0.75
11.250
0.375
NPT 2 plus
1.000
0.3125
2.250
1.313
4.00
200
0.75
11.250
0.375
NPT 2 plus
1.000
0.3125
2.250
1.313
4.00
250
0.75
9.000
0.375
M75 × 1.5
1.000
0.3125
2.250
1.313
5.00
M75 × 1.5
300
0.75
9.000
0.375
plus
1.000
0.3125
2.250
1.313
5.00
The clamps 720 may be configured to grasp the insulators 1208 of the shielded cable and vertically support the shielded cables. The clamps 720 may be non-conductive (electrically) clamps. For example only, the clamps 720 may be made of a plastic. In various implementations, the clamps 720 may include tie wraps (e.g., zip ties) that encircle the insulators 1208 and that extend through holes 3504 in a clamp bracket 3508. The clamps 720 may be manually adjustable or non-adjustable. Providing the clamps 720 may help achieve one or more certification requirements, such as a certification requirement of Underwriters Laboratories (UL).
The clamp bracket 3508 may have an L-shaped cross-section as shown in
Example dimensions for the example of
HP
A
H
S
T
U
V
W
1
3.00
0.370
3.674
1.000
0.537
0.445
0.537
2
3.00
0.370
3.674
1.000
0.537
0.445
0.537
3
3.00
0.370
3.674
1.000
0.537
0.445
0.537
5
3.00
0.239
3.753
1.000
0.405
0.642
0.405
10
3.00
0.239
3.753
1.000
0.405
0.642
0.405
15
3.00
0.055
3.930
1.000
0.221
0.918
0.221
20
4.00
0.151
4.264
1.000
0.318
1.273
0.318
25
4.00
0.151
4.264
1.000
0.318
1.273
0.318
30
4.00
0.151
4.264
1.000
0.318
1.273
0.318
40
4.00
0.151
4.264
1.000
0.318
1.273
0.318
50
6.00
0.582
4.423
1.000
0.582
1.627
0.582
60
6.00
0.582
4.423
1.000
0.582
1.627
0.582
75
6.00
0.582
4.423
1.000
0.582
1.627
0.582
100
6.00
0.241
4.482
1.000
0.324
2.014
0.324
125
6.00
0.241
4.482
1.000
0.324
2.014
0.324
150
7.00
0.363
4.836
1.000
0.863
1.705
0.863
200
7.00
0.363
4.836
1.000
0.863
1.705
0.863
250
8.00
0.171
6.137
1.000
1.171
1.743
1.171
300
8.00
0.171
6.137
1.000
1.171
1.743
1.171
HP
X
Y
Z
AA
AB
AC
1
0.125
0.375
1.125
0.375
0.375
1.000
2
0.125
0.375
1.125
0.375
0.375
1.000
3
0.125
0.375
1.125
0.375
0.375
1.000
5
0.125
0.375
1.000
0.375
0.375
1.000
10
0.125
0.375
1.000
0.375
0.375
1.000
15
0.125
0.375
0.875
0.375
0.375
1.000
20
0.125
0.375
0.750
0.375
0.375
1.000
25
0.125
0.375
0.750
0.375
0.375
1.000
30
0.125
0.375
0.750
0.375
0.375
1.000
40
0.125
0.375
0.750
0.375
0.375
1.000
50
0.250
0.625
1.125
0.375
0.375
1.000
60
0.250
0.625
1.125
0.375
0.375
1.000
75
0.250
0.625
1.125
0.375
0.375
1.000
100
0.250
0.625
0.875
0.375
0.375
1.000
125
0.250
0.625
0.875
0.375
0.375
1.000
150
0.250
0.625
0.750
0.375
0.375
1.000
200
0.250
0.625
0.750
0.375
0.375
1.000
250
0.250
0.625
0.750
0.375
0.375
1.000
300
0.250
0.625
0.750
0.375
0.375
1.000
As shown in
In various implementations, the clamps 720 may be separate from the shield device 700.
As stated above, the clamps 720 may be adjustable. For example, the clamps 720 may include one or more screws 3704 that engage threads in a portion 3708 of the insulator clamps 720. Turning of the screws 3704 adjusts dimensions of inner apertures 3712 of the clamps 720 to retain and release the shielded cables. In the example of
Example dimensions for the example of
HP
A
B
C
D
E
F
G
H
1
1.000
0.500
3.00
0.509
0.500
1.509
0.588
0.806
2
1.000
0.500
3.00
0.509
0.500
1.509
0.588
0.806
3
1.000
0.500
3.00
0.509
0.500
1.509
0.588
0.806
5
1.000
0.500
3.00
0.582
0.500
1.582
0.519
0.799
10
1.000
0.500
3.00
0.582
0.500
1.582
0.519
0.799
15
1.000
0.500
3.00
0.656
0.500
1.656
0.436
0.817
20
1.000
0.500
4.00
0.707
0.500
1.707
0.684
1.217
25
1.000
0.500
4.00
0.807
0.500
1.807
0.634
1.117
30
1.000
0.500
4.00
0.807
0.500
1.807
0.634
1.117
40
1.000
0.500
4.00
1.022
0.500
2.022
0.527
0.902
50
1.000
0.500
6.00
1.158
0.500
2.158
1.067
1.551
60
1.000
0.500
6.00
1.332
0.500
2.332
0.980
1.377
75
1.000
0.500
6.00
1.332
0.500
2.332
0.980
1.377
100
2.000
1.000
6.00
1.328
1.000
2.328
0.896
1.552
125
2.000
1.000
6.00
1.396
1.000
2.396
0.862
1.484
150
3.000
1.000
7.00
1.801
1.000
2.801
0.940
1.517
200
3.000
1.000
7.00
1.996
1.000
2.996
0.843
1.322
250
4.000
1.000
8.00
2.229
1.000
3.229
0.928
1.685
300
4.000
1.000
8.00
2.468
1.000
3.468
0.809
1.446
The foregoing description is merely illustrative in nature and is in no way intended to limit the disclosure, its application, or uses. The broad teachings of the disclosure can be implemented in a variety of forms. Therefore, while this disclosure includes particular examples, the true scope of the disclosure should not be so limited since other modifications will become apparent upon a study of the drawings, the specification, and the following claims. Further, although each of the embodiments is described above as having certain features, any one or more of those features described with respect to any embodiment of the disclosure can be implemented in and/or combined with features of any of the other embodiments, even if that combination is not explicitly described. In other words, the described embodiments are not mutually exclusive, and permutations of one or more embodiments with one another remain within the scope of this disclosure.
Spatial and functional relationships between elements (for example, between modules, circuit elements, semiconductor layers, etc.) are described using various terms, including “connected,” “engaged,” “coupled,” “adjacent,” “next to,” “on top of,” “above,” “below,” and “disposed.” Unless explicitly described as being “direct,” when a relationship between first and second elements is described in the above disclosure, that relationship can be a direct relationship where no other intervening elements are present between the first and second elements, but can also be an indirect relationship where one or more intervening elements are present (either spatially or functionally) between the first and second elements. As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”
In the figures, the direction of an arrow, as indicated by the arrowhead, generally demonstrates the flow of information (such as data or instructions) or power that is of interest to the illustration. For example, when element A and element B exchange a variety of information but information transmitted from element A to element B is relevant to the illustration, the arrow may point from element A to element B. This unidirectional arrow does not imply that no other information is transmitted from element B to element A. Further, for information sent from element A to element B, element B may send requests for, or receipt acknowledgements of, the information to element A.
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