Linear electric air valve

Abstract

A valve assembly for a turbine engine includes a valve arranged in an air flow path. The valve has a shaft. The valve is movable between an open position and a closed position. An electric actuator is coupled to the shaft and is configured to move the valve between the open position and the closed position. A thermal barrier is arranged between the valve and the electric actuator.

Description

BACKGROUND

This disclosure relates to an air valve system and more particularly a linear electric air valve system.

A gas turbine engine typically includes a fan section, a compressor section, a combustor section, and a turbine section. Air moves into the engine through the fan section. Airfoil arrays in the compressor section rotate to compress the air, which is then mixed with fuel and combusted in the combustor section. The products of combustion are expanded to rotatably drive airfoil arrays in the turbine section. Rotating the airfoil arrays in the turbine section drives rotation of the fan and compressor sections. The compressor section and turbine section each have multiple stages of blades that rotate about a central axis and multiple stages of vanes that are stationary relative to the central axis.

Some gas turbine engines have air valves for bleed air. Bleed air may be used in the engine such as for starting, low power stability, and stall recovery, for example.

SUMMARY

In one exemplary embodiment, a valve assembly for a turbine engine includes a valve arranged in an air flow path. The valve has a shaft. The valve is movable between an open position and a closed position. An electric actuator is coupled to the shaft and is configured to move the valve between the open position and the closed position. A thermal barrier is arranged between the valve and the electric actuator.

In a further embodiment of the above, the valve is a poppet valve.

In a further embodiment of any of the above, the electric actuator is a linear electric motor actuator.

In a further embodiment of any of the above, the air flow path is configured to have a temperature of greater than about 1000° F. (537.8° C.).

In a further embodiment of any of the above, the electric actuator is configured to move the valve to an infinite number of positions between the open position and the closed position.

In a further embodiment of any of the above, the valve is formed from metallic components.

In a further embodiment of any of the above, the air flow path is configured to receive bleed air from a compressor.

In a further embodiment of any of the above, heat transfer fins are arranged on the shaft.

In a further embodiment of any of the above, the shaft comprises a first shaft portion that is attached to the valve and a second shaft portion attached to the electric actuator. A thermal barrier is arranged between the first and second shaft portions.

In a further embodiment of any of the above, a cavity is defined within the shaft. A cooling port extends through the shaft to permit ambient air to flow into the cavity.

In a further embodiment of any of the above, the shaft is exposed to ambient air.

In a further embodiment of any of the above, the electric actuator has an actuator housing and the valve has a valve housing. A plurality of posts secure the actuator housing to the valve housing.

In another exemplary embodiment, a turbine engine includes a compressor configured to deliver air to a combustor. A valve assembly has a valve arranged in an air flow path. The valve has a shaft. The valve is movable between an open position and a closed position. An electric actuator is coupled to the shaft. The electric actuator is configured to move the valve between the open position and the closed position. A thermal barrier is arranged between the valve and the electric actuator.

In a further embodiment of any of the above, the air flow path receives bleed air from the compressor.

In a further embodiment of any of the above, the air flow path is configured to have a temperature of greater than about 1000° F. (537.8° C.).

In a further embodiment of any of the above, the electric actuator is a linear electric motor actuator.

In a further embodiment of any of the above, the shaft comprises a first shaft portion that is attached to the valve. A second shaft portion is attached to the electric actuator. A thermal barrier is arranged between the first and second shaft portions.

In a further embodiment of any of the above, the electric actuator is configured to move the valve to an infinite number of positions between the open position and the closed position.

In a further embodiment of any of the above, a cavity is defined within the shaft. A cooling port extends through the shaft to permit ambient air to flow into the cavity.

In a further embodiment of any of the above, heat transfer fins are arranged on the shaft.

BRIEF DESCRIPTION OF THE DRAWINGS

The disclosure can be further understood by reference to the following detailed description when considered in connection with the accompanying drawings.

FIG. 1 is a schematic view of an example air valve assembly.

FIG. 2A is a cross-sectional view of a portion of the example air valve assembly in an open position.

FIG. 2B is a cross-sectional view of a portion of the example air valve assembly in a closed position.

FIG. 3 is a cross-sectional view of the example air valve assembly.

DETAILED DESCRIPTION

FIG. 1 shows an exemplary air valve assembly 20 for a gas turbine engine. The valve assembly 20 may be mounted on an engine or airframe. The engine may be a gas turbine engine, for example. Gas turbine engines are known, and may generally include a fan section, a compressor section, a combustor section and a turbine section, among other components. The gas turbine engine may be a two-spool turbofan gas turbine engine, a three-spool architecture, a direct drive turbofan, an industrial gas turbine (IGT), or any gas turbine engine as desired.

It should be appreciated that the present application is not limited to use in conjunction with a gas turbine engine. Thus, although the present application is, for convenience of explanation, depicted and described as being implemented in a gas turbine engine, the present disclosure may be utilized in numerous other machines having air management assemblies.

The example valve assembly 20 is configured to meter a high temperature fluid, such as bleed air. The valve assembly 20 generally includes an air valve 22 and an actuator 24. The high temperature fluid flows into a valve inlet 26 of the air valve 22 from a source 28, and exits a valve outlet 30 to a destination 32. In one example, the source 28 is bleed air from a compressor stage. In a further example, the source 28 is high pressure and temperature air from the sixth stage of the high pressure compressor. The air flowing into the valve 22 may have temperatures greater than about 1000° F. (537.8° C.). In some embodiments, the air flowing into the valve 22 may have temperatures greater than about 1100° F. (593.3° C.).

The actuator 24 is an electric motor actuator. The actuator 24 may be linear electric actuator, for example. The electric motor actuator 24 may be in communication with an electronic controller 80.

FIG. 2A illustrates a cross-sectional view of the air valve 22 in an open position. The air valve 22 may be a poppet valve, for example. A flow of fluid F flows through the valve along a flow path defined by a housing 44 from the inlet 26 to the outlet 30. A poppet 46 is arranged within the housing 44. In the open position, there is space about the poppet 46 for the fluid F to flow past. The poppet 46 is arranged on a shaft 48. The shaft 48 is attached to the actuator 24 (shown in FIGS. 1 and 3).

FIG. 2B illustrates a cross-sectional view of the air valve 22 in a closed position. In this position, fluid F does not flow through the valve 22. The poppet 46 abuts a seating surface 50. In one embodiment, the poppet 46 contacts the seating surface 50 circumferentially about the shaft 48 such that no fluid F flows past the poppet 46. In other embodiments, a small amount of fluid F may flow past the poppet 46 in the closed position.

The valve components, such as the housing 44, poppet 46, and shaft 48 are formed from a material that can withstand very high heat because the fluid F may have temperatures over about 1000° F. (537.8° C.). In some examples, the housing 44, poppet 46, and shaft 48 are formed a metallic material. The housing 44, poppet 46, and shaft 48 may be formed from a nickel alloy such as Inconel, for example. The housing 44, poppet 46, and shaft 48 may be the same material, or may be different materials.

In some examples, the valve 22 may be manipulated to various positions between the open and closed positions. This may permit modulation of the air flow. The valve 22 may be moved to an infinite number of positions between the open and closed positions, for example. The position of the valve 22 is controlled by the actuator 24 via the shaft 48. The actuator 24 may be controlled by an electric motor 23 (shown in FIG. 1), for example. The electric motor 23, within the actuator 24 may have an upper temperature limit that is much lower than the temperature of the fluid F. For example, the actuator 24 and electric motor 23 may have an upper temperature limit of about 350° F. (176.7° C.) or less.

FIG. 3 illustrates a cross-sectional view of the valve assembly 20. The valve housing 44 is mechanically attached to an actuator housing 58. The actuator housing 58 may include posts 74 for securing to the valve housing 44. The actuator housing 58 may have two or more posts 74, for example. In one example, there may be between 2 and 5 posts 74. The posts 74 provide a low-weight way to secure the actuator housing 58 to the valve housing 44.

A thermal barrier 60 may be arranged between the valve housing 44 and the actuator housing 58. The thermal barrier 60 helps to mitigate heat transfer from the valve housing 44 to the actuator housing 58. In some embodiments, a radiant barrier 62 may also be arranged between the valve housing 44 and the actuator housing 58. The radiant barrier 62 provides a shield between the housings 44, 58 to mitigate heat transfer.

The shaft 48 extends through the valve housing 44 into the actuator housing 58. The shaft 48 may have a threaded portion 52 that is secured to an end portion 55 of a rod 54. piston rod 54 is actuated by the actuator 24, which in turn actuates the shaft 48 and poppet 46. A thermal barrier 56 may be arranged between the shaft 48 and the rod 54. The thermal barrier 56 helps mitigate heat transfer from the shaft 48 to the rod 54.

In some examples, a portion of the shaft 48 is exposed to ambient air 66. In one example, the threaded portion 52 where the shaft 48 is coupled to the piston rod 54 is exposed to ambient air 66. The ambient air 66 may help cool the shaft 48. The ambient air may be air located within an engine nacelle compartment, for example. Generally, the ambient air surrounding the assembly 20 is cooler than the fluid F flowing through the valve 22. In one example, the ambient air 66 may be less than about 300° F. (148.9° C.). In some examples, a cooling port 68 is arranged within the threaded portion 52 of the shaft 48 to help cool the shaft 48. The cooling port 68 permits ambient air to flow into a cavity defined within the shaft 48.

Cooling fins 72 may be arranged on the piston rod 54 or the shaft 48. The cooling fins 72 help dissipate heat transfer between the shaft 48, and the ambient air. The cooling fins 72 may be machined onto the shaft 48, for example.

A locking insert 70 may be arranged between the shaft 48 and the actuator rod 54. The locking insert 70 helps resist twisting of the shafts 48, 54 relative to one another. The locking insert 70 may also provide an additional thermal barrier between the shaft 48 and rod 54.

The actuator 24 may be controlled actively. The actuator 24 may be in communication with the electronic controller 80 (shown in FIG. 1), for example.

The thermal barriers 60, 56 may be formed from materials that have a low heat transfer coefficient. For example, the barriers 60, 56 may be formed from ceramic or titanium. Other materials having a low heat transfer coefficient may be used, however. In some examples, a material having moderate compressive strength, such as titanium, may be helpful. A sandwiched material may be useful for the barriers 60, 56, in some examples. For example, a material with layers including a thermal paper may be used to help prevent heat transfer.

In further embodiments, the interfacing surfaces may have a finish to prevent heat transfer. For example, surfaces of the housings 58, 44, or thermal barriers 56, 60 may be machined to increase roughness of the mating surfaces. This is to minimize surface contact between the mating surfaces, lowering the amount of heat transfer between the mating surfaces.

The disclosed assembly permits the air valve to be coupled to an electric actuator. The air valve receives air at a very high temperature, while the electric actuator must remain at a relatively low temperature. The thermal barriers and cooling features help minimize heat transfer from the high temperature air to the actuator. Thermal barriers may be arranged between the shafts 48, 54, and/or between the housings 44, 58 to mitigate heat transfer. The disclosed features may help minimize conductive, convective, and radiative heat transfer. The electric actuator may provide better modulation of the air valve and be more reliable than known air valve actuators.

The foregoing description shall be interpreted as illustrative and not in any limiting sense. A worker of ordinary skill in the art would understand that certain modifications could come within the scope of this disclosure. For these reasons, the following claims should be studied to determine the true scope and content of this disclosure.

Claims

1. A valve assembly for a turbine engine, comprising:

a valve arranged in an air flow path, the valve having a shaft, the valve movable between an open position and a closed position; and

an electric actuator coupled to the shaft and configured to move the valve between the open position and the closed position, wherein a housing thermal barrier is arranged between a valve housing and electric actuator housing;

wherein the shaft comprises a first shaft portion that is attached to the valve and a second shaft portion attached to the electric actuator, wherein a shaft thermal barrier is arranged between the first and second shaft portions, said shaft thermal barrier moving with said first and second shaft portions and being within the electric actuator housing; and

said housing thermal barrier and said shaft thermal barrier being formed of at least one of titanium or a ceramic material and the valve, the valve housing and the electric actuator housing are formed of distinct materials.

2. The valve assembly of claim 1, wherein the valve is a poppet valve.

3. The valve assembly of claim 1, wherein the electric actuator is a linear electric motor actuator.

4. The valve assembly of claim 1, wherein the air flow path is configured to have a temperature of greater than about 1000° F. (537.8° C.).

5. The valve assembly of claim 1, wherein the electric actuator is configured to move the valve to an infinite number of positions between the open position and the closed position.

6. The valve assembly of claim 1, wherein the valve is formed from metallic components.

7. The air valve assembly of claim 1, wherein the air flow path is configured to receive bleed air from a compressor.

8. The valve assembly of claim 1, wherein heat transfer fins are arranged on the shaft.

9. The valve assembly of claim 1, wherein a cavity is defined within the shaft and a cooling port extends through the shaft to permit ambient air to flow into the cavity.

10. The valve assembly of claim 1, wherein the shaft is exposed to ambient air.

11. The valve assembly of claim 10, wherein a plurality of posts secure the actuator housing to the valve housing.

12. The valve assembly as set forth in claim 1, wherein said distinct material forming the valve components is a nickel alloy.

13. A turbine engine, comprising:

a compressor configured to deliver air to a combustor; and

a valve assembly having a valve arranged in an air flow path, the valve having a shaft, the valve movable between an open position and a closed position, and an electric actuator coupled to the shaft, the electric actuator configured to move the valve between the open position and the closed position, wherein a housing thermal barrier is arranged between a valve housing and electric actuator housing;

wherein the shaft comprises a first shaft portion that is attached to the valve and a second shaft portion attached to the electric actuator, wherein a shaft thermal barrier is arranged between the first and second shaft portions, said shaft thermal barrier moving with said first and second shaft portions and being within the electric actuator housing; and

said housing thermal barrier and said shaft thermal barrier being formed of at least one of titanium or a ceramic material and the valve, the valve housing and the electric actuator housing are formed of distinct materials.

14. The turbine engine of claim 13, wherein the air flow path receives bleed air from the compressor.

15. The turbine engine of claim 14, wherein the air flow path is configured to have a temperature of greater than about 1000° F. (537.8° C.).

16. The turbine engine of claim 13, wherein the electric actuator is a linear electric motor actuator.

17. The turbine engine of claim 13, wherein the electric actuator is configured to move the valve to an infinite number of positions between the open position and the closed position.

18. The turbine engine of claim 13, wherein a cavity is defined within the shaft and a cooling port extends through the shaft to permit ambient air to flow into the cavity.

19. The turbine engine of claim 13, wherein heat transfer fins are arranged on the shaft.

20. The turbine engine as set forth in claim 13, wherein said distinct material forming the valve components is a nickel alloy.