Provided is a driving machine capable of stabilizing a relationship between timing when a first movable member starts operating in a first directing and timing when a second movable member starts operating in a second direction. The driving machine including a first movable member 12 operable in a first direction D1 and a second direction D2, and a second movable member 18 operable in the first direction D1 and the second direction D2 has a first regulating mechanism, a second regulating mechanism, and a third regulating mechanism 71, and the third regulating mechanism is held in a first state when the first movable member 12 is prevented from operating in the first direction D1, and the third regulating mechanism 71 switches from the first state to the second state when the first movable member 12 is allowed to operate in the first direction D1 and operates.
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11. A driving machine comprising:
a first movable member operable to move in a first direction and a second direction opposite to the first direction;
a second movable member operable to move in the first direction and the second direction;
an energizing mechanism that energizes the first movable member in the first direction and energizes the second movable member in the second direction;
a first regulating mechanism that has states of preventing and allowing the movement of the first movable member in first direction;
a second regulating mechanism that has states of preventing and allowing the movement of the second movable member in the second direction; and
a third regulating mechanism that has a contacting part, the third regulating mechanism having a first state of preventing the second movable member from moving in the second direction while the contacting part being in contact with the second movable member, and a second state of allowing the second movable member to move in the second direction,
wherein the third regulating mechanism is different from the first regulating mechanism and the second regulating mechanism, and
wherein a predetermined period of time after the first movable member moves in the first direction, the third regulating mechanism switches from the first state to the second state and allows to move the second movable member in the second direction.
1. A driving machine comprising:
a first movable member operable to move in a first direction and a second direction opposite to the first direction;
a second movable member operable to move in the first direction and the second direction;
an energizing mechanism that energizes the first movable member in the first direction and energizes the second movable member in the second direction;
a first regulating mechanism that has states of preventing and allowing the movement of the first movable member in the first direction;
a second regulating mechanism that has states of preventing and allowing the movement of the second movable member in the second direction; and
a third regulating mechanism that has a first contacting part that is brought into contact with the first movable member and a second contacting part that is brought into contact with the second movable member, the third regulating mechanism having a first state of preventing the second movable member from moving in the second direction while the second contacting part being in contact with the second movable member and a second state of allowing the second movable member to move in the second direction,
wherein the third regulating mechanism is different from the first regulating mechanism and the second regulating mechanism, and
wherein the third regulating mechanism switches from the first state to the second state in response to a state of the first movable member.
10. A driving machine comprising:
a first movable member operable to move in a first direction and a second direction opposite to the first direction;
a second movable member operable to move in the first direction and the second direction;
an energizing mechanism that energizes the first movable member in the first direction and energizes the second movable member in the second direction;
a first regulating mechanism that has states of preventing and allowing the movement of the first movable member in first direction;
a second regulating mechanism that has states of preventing and allowing the movement of the second movable member in the second direction; and
a third regulating mechanism that has a first contacting part that is brought into contact with the first movable member and a second contacting part that is brought into contact with the second movable member, the third regulating mechanism having a first state of preventing the second movable member from moving in the second direction while the second contacting part being in contact with the second movable member and a second state of allowing the second movable member to move in the second direction,
wherein the third regulating mechanism is different from the first regulating mechanism and the second regulating mechanism, and
wherein the third regulating mechanism is held at the first state while the first movable member is prevented from moving in the first direction, and
wherein the third regulating mechanism switches from the first state to the second state by allowing the first movable member to operate in the first direction.
2. The driving machine according to
3. The driving mechanism according to
wherein the first regulating mechanism has states of preventing and allowing the movement of the first movable member in the first direction after the first movable member moves in the second direction, and
wherein the second regulating mechanism has states of preventing and allowing the movement of the second movable member in the second direction after the second movable member moves in the first direction.
4. The driving machine according to
wherein the first movable member and the second movable member approach each other when the first movable member moves in the second direction and the second movable member moves in the first direction, and
wherein the first movable member and the second movable member are separated from each other when the first movable member moves in the first direction and the second movable member moves in the second direction.
5. The driving machine according to
wherein the third regulating mechanism includes a latch operable so as to be centered about a supporting shaft,
wherein the latch has the first contacting part and the second contacting part,
wherein the supporting shaft is disposed between the first contacting part and the second contacting part in a longitudinal direction of the latch.
6. The driving machine according to
wherein the first contacting part of the third regulating mechanism includes a rotational element that is brought into contact with the first movable member to convert a moving force of the first movable member into a rotative force;
wherein the second contacting part of the third regulating mechanism includes a regulating shaft that operates with a rotative force of the rotational element; and
wherein the third regulating mechanism further includes an elastic member that energizes the regulating shaft in a direction of approaching the second movable member,
wherein the first state of the third regulating mechanism regulates the movement of the second movable member in the second direction by bringing the regulating shaft into contact with the second movable member, and
wherein the second state of the third regulating mechanism allows the second movable member to move in the second direction by separating the regulating shaft from the second movable member.
7. The driving machine according to
wherein the energizing mechanism is disposed between the first movable member and the second movable member in the first direction and the second direction.
8. The driving machine according to
wherein the first movable member includes a hitting part operable to move in the first direction to strike a fastener, and
wherein the second movable member includes a weight that suppresses a recoil brought when the hitting part strikes the fastener.
9. The driving machine according to
wherein the second movable member includes a hitting part operable to move in the second direction to strike a fastener, and
wherein the first movable member includes a weight that suppresses a recoil brought when the hitting part strikes the fastener.
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This application is the U.S. National Phase under 35 U.S.C. § 371 of International Patent Application No. PCT/JP2018/036307, filed on Sep. 28, 2018, which claims the benefits of Japanese Patent Application No. 2017-210793, filed on Oct. 31, 2017 the entire contents of which are hereby incorporated by reference.
The present invention relates to a driving machine having a first movable member operable in a first direction and a second direction.
A driving machine including a first movable member operable in a first direction and a second direction is disclosed in Patent Document 1. The driving machine disclosed in Patent Document 1 includes a housing, a motor, a plunger, a weight, a coil spring, a drive mechanism, and a nose part. The plunger is operable downward as a first direction and upward as a second direction. A rod is attached to the plunger. The plunger and rod constitute a first movable member. The weight is operable upward and downward.
The motor and the drive mechanism are provided in the housing. The drive mechanism has a drive gear, a first pulley, and a second pulley. The drive gear is coupled to the motor. The first pulley meshes with the drive gear and the second pulley. The first pulley has a plurality of roller cams, and the second pulley has a plurality of roller cams. The housing has a handle part, and a battery is detachably attached to the handle part. A trigger is provided on the handle part.
When the motor is stopped, the plunger stops at a bottom dead center and the weight stops at a top dead center. When an operator pulls the trigger, the battery supplies power to the motor and the motor rotates. A rotative force (torque) of the motor is transmitted to the first pulley via the drive gear. A rotative force of the first pulley is transmitted to the second pulley. When the roller cam of the first pulley is engaged with the plunger, the plunger operates from the bottom dead center toward the top dead center. When the roller cam of the second pulley is engaged with the weight, the weight operates from the top dead center toward the bottom dead center. The coil spring is compressed by operations of the plunger and the weight, and the coil spring stores (accumulates) elastic energy.
When the roller cam of the first pulley is released from the plunger, the plunger starts operating downward due to elastic energy of the coil spring. When the roller cam of the second pulley is released from the weight, the weight starts operating upward due to the elastic energy of the coil spring. As the plunger operates (moves) downward, the rod strikes a nail lying at the nose part and the nail is driven into a workpiece (struck object). After the rod hits (strikes) the nail, the plunger reaches the bottom dead center. Also, the weight reaches the top dead center.
Patent Document 1: International Publication WO 2016/031716
The inventors of the present application have known the following problem: a relationship between timing when the first movable member starts operating in the first direction and timing when the second movable member starts operating in the second direction does not match due to manufacturing errors of elements constituting the drive mechanism of the driving machine or to a gap(s) formed between the elements, thereby bringing the possibility that some driving feeling will vary (change).
An object of the present invention is to provide a driving machine that can realize improvement of the driving feeling by stabilizing the relationship between the timing when the first movable member starts operating in the first direction and the timing when the second movable member starts operating in the second direction.
A driving machine according to an embodiment, which has a first movable member operable in a first direction and a second direction opposite to the first direction and a second movable member operable in the first direction and the second direction, includes: an energizing mechanism that energizes the first movable member in the first direction and energizes the second movable member in the second direction; a first regulating mechanism that makes an operation of the first movable member preventable and allowable in the first direction; a second regulating mechanism that makes an operation of the second movable member preventable and allowable in the second direction; and a third regulating mechanism that, when the second regulating mechanism allows the operation of the second movable member, has a first state of preventing the second movable member from operating in the second direction and a second state of allowing the second movable member to operate in the second direction, in which the third regulating mechanism is held in the first state while the first movable member is prevented from operating in the first direction, and the third regulating mechanism switches from the first state to the second state when the first movable member is allowed to operate in the first direction and operates.
In the driving machine according to one embodiment, the relationship between the timing when the first movable member starts operating in the first direction and the timing when the second movable member starts operating in the second direction can be easily stabilized, and the driving feeling can be improved.
A typical embodiment of a driving machine included in the present invention has: a first movable member operable in a first direction and a second direction; a second movable member operable in the first direction and the second direction; an energizing mechanism for energizing the first movable member in the first direction and energizing the second movable member in the second direction; and a first regulating mechanism for preventing and allowing the first movable member from operating and to operate in the first direction; a second regulating mechanism for preventing and allowing the second movable member from operating and to operate in the second direction; and a third regulating mechanism that is provided with a first state of preventing the second movable member from operating in the second direction and a second state of allowing the second movable member to operate in the second direction. Then, when the first movable member operates in the first direction, the third regulating mechanism is switched from the first state to the second state.
Hereinafter, a typical embodiment of a driving machine having the third regulating mechanism will be described with reference to the drawings. In each drawing, elements having the same function are denoted by the same reference numerals.
A driving machine 10 shown in
The magazine 13 is supported by the motor case 21 and the ejecting unit 23. The motor case 21 is disposed between the handle 20 and the magazine 13 in a direction of an axis A1. The magazine 13 accommodates a plurality of fasteners 25. The fastener 25 includes a nail, and quality of a material of the fastener 25 includes metal, non-ferrous metal, and steel. The fasteners 25 are connected to each other by connecting elements. The connecting element may be any of a wire, an adhesive, or a resin. The fastener 25 has a rod shape. The magazine 13 has a feeder. The feeder sends the ejecting path 24 the fastener 25 accommodated in the magazine 13.
The hitting part 12 is provided over an inside and an outside of the main body part 19. The hitting unit 12 has a plunger 26 disposed in the main body part 19, and a driver blade 27 fixed to the plunger 26. The plunger 26 is made of metal or synthetic resin. The plunger 26 has a contacting part 32. A chamfered part 33 is formed on an outer surface of the contacting part 32. The chamfered part 33 is curved.
The driver blade 27 is made of metal. A guide shaft 28 is provided in the main body part 19. An axis A1 passes through a center of the guide shaft 28. Quality of a material of the guide shaft 28 may be any of metal, non-ferrous metal, and steel. As shown in
The plunger 26 is attached to an outer peripheral surface of the guide shaft 28, and the plunger 26 is operable along the guide shaft 28 in a direction of the axis A1. The guide shaft 28 positions the plunger 26 in a radial direction centered about the axis A1. The guide bar 31 positions the plunger 26 in a circumferential direction centered around the axis A1. The driver blade 27 is operable together with the plunger 26 in parallel to the axis A1. The driver blade 27 is operable in the ejecting path 24.
The weight 18 suppresses a recoil to which the housing 11 is subjected. Quality of a material of the weight 18 may be any of metal, non-ferrous metal, steel, and ceramic. The weight 18 is attached to the guide shaft 28. The weight 18 has a cylindrical shape as an example, and a pin 34 and a weight arm part 35 are provided on the weight 18. The weight 18 is operable along the guide shaft 28 in the direction of the axis A1. The guide shaft 28 positions the weight 18 in the radial direction centered about the axis A1.
The guide bar 31 positions the weight 18 in the circumferential direction centered around the axis A1.
A spring 36 is disposed in the main body part 19, and the spring 36 is disposed between the plunger 26 and the weight 18 in the direction of the axis A1. As one example, a metal compression coil spring is usable instead of the spring 36. The spring 36 is stretchable in the direction of the axis A1. A first end part of the spring 36 in the direction of the axis A1 contacts with the plunger 26 directly or indirectly. A second end part of the spring 36 in the direction of the axis A1 contacts with the weight 18 directly or indirectly. The spring 36 receives a compressive force in the direction of the axis A1 and accumulates elastic energy. The spring 36 is an example of the energizing mechanism for energizing the hitting part 12 and the weight 18.
The plunger 26 receives, from the spring 36, an energizing force in a first direction D1 of approaching the bottom holder 30 in the direction of the axis A1. The weight 18 receives, from the spring 36, an energizing force in a second direction D2 of approaching the top holder 29 in a direction extending along the axis A1. The first direction D1 and the second direction D2 are opposite to each other, and the first direction D1 and the second direction D2 are parallel to the axis A1. The plunger 26 and the weight 18 receive the energizing force from the spring 36 which is a physically identical element.
A weight bumper 37 and a plunger bumper 38 are provided in the main body part 19. The weight bumper 37 is disposed between the top holder 29 and the weight 18. The plunger bumper 38 is disposed between the bottom holder 30 and the plunger 26. The weight bumper 37 and the plunger bumper 38 are both made of synthetic rubber.
The driving machine 10 shown in
The battery pack 17 shown in
The control board 16 shown in
As shown in
The electric motor 14 has a rotor 84 and a stator 45, and a motor shaft 46 is attached to the rotor 84. When electric power is supplied from the battery pack 17 to the electric motor 14, the motor shaft 46 rotates. A speed reducer 47 is disposed in the motor case 21. The speed reducer 47 has a plurality of sets of planetary gear mechanisms, an input element 48, and an output element 49. The input element 48 is connected to the motor shaft 46. The electric motor 14 and the speed reducer 47 are arranged concentrically so as to be centered about an axis B1. The driving machine 10 shown in
The conversion mechanism 15 converts a rotative force of the output element into the operating force of the hitting part 12 and the operating force of the weight 18. The conversion mechanism 15 has a first gear 50, a second gear 51, and a third gear 52. Quality of each material of the first gear 50, second gear 51, and third gear 52 may be any of metal, non-ferrous metal, and steel. A holder 53 is provided in the housing 11, and the output element 49 is rotatably supported by the holder 53. The first gear 50 is fixed to the output element 49. The second gear 51 is rotatably supported by a supporting shaft 54. The third gear 52 is rotatably supported by a supporting shaft 55. The supporting shafts 54, 55 are attached to the holder 53. The first gear 50 is rotatable so as to be centered about the axis B1; the second gear 51 is rotatable so as to be centered about an axis B2; and the third gear 52 is rotatable so as to be centered about an axis B3.
As shown in
As shown in
When the electric power of the battery pack 17 is supplied to the electric motor 14 and the motor shaft 46 rotates forward (positively), the rotative force of the motor shaft 46 is transmitted to the first gear 50 via the speed reducer 47. When the first gear 50 in
As shown in
As shown in
Further, as shown in
Next, a usage example of the driving machine 10 will be described. When detecting that the trigger switch 43 is turned off, the controller 40 supplies no electric power to the electric motor 14 and stops the motor shaft 46. When the electric motor 14 is stopped, as shown in
Further, the stopper 64 contacts with the guide bar 31, and the latch 61 is stopped. Additionally, the arm 65 is separated from the contacting part 32, and the hook 66 is released from the pin 34. The controller 40 estimates the positions of the plunger 26 and the weight 18 in the direction of the axis A1 by processing the signal of the position detecting sensor 44.
Further, when the plunger 26 stops at the bottom dead center, the cam rollers 57, 58 are separated from the second arm part 60. When the weight 18 stops at the top dead center, the cam roller 59 is separated from the weight arm part 35.
When the user presses a tip of the ejecting unit 23 against the workpiece W1 and the controller 40 detects that the trigger switch 43 is turned on, the controller 40 supplies electric power to the electric motor 14 to rotate the motor shaft 46 forward. The rotative force of the motor shaft 46 is amplified by the speed reducer 47 and transmitted to the first gear 50, and the first gear 50 rotates counterclockwise in
When the first gear 50 rotates counterclockwise, the second gear 51 rotates clockwise and the third gear 52 rotates counterclockwise. When the first gear 50 rotates counterclockwise and the cam roller 57 is engaged with the first arm part 85, the plunger 26 operates in a second direction D2 against the energizing force of the spring 36 as shown in
During rotation of the first gear 50 and the second gear 51, when the cam roller 57 is engaged with the first arm part 85, one cam roller 58 is engaged with the second arm part 60. Thereafter, the cam roller 57 is released from the first arm part 85. Further, when one cam roller 58 is engaged with the second arm part 60, the other cam roller 58 is engaged with the second arm part 60. Next, the cam roller 58 previously engaged with the second arm part 60 is released from the second arm part 60.
Then, as shown in
Next, as shown in
Then, when the plunger 26 reaches the top dead center, the two cam rollers 58 are both released from the second arm part 60 and the plunger 26 descends due to the energizing force of the spring 36. Even if the plunger 26 starts descending, the latch 61 stops since the contacting part 32 contacts with the arm 65. Consequently, the hook 66 is held in a state of being engaged with the pin 34, and the weight 18 stops.
When the plunger 26 further descends and the contacting part 32 is separated from the arm 65 as shown in
When the plunger 26 descends, that is, when the hitting part 12 descends, the driver blade 27 strikes the fastener 25 located on the ejecting path 24. The fastener 25 is driven into the workpiece W1. After the driver blade 27 strikes the fastener 25, the plunger 26 collides with the plunger bumper 38 as shown in
As described above, when the hitting part 12 operates in the first direction and strikes (hits) the fastener 25, the weight 18 operates in the second direction opposite to the first direction. This makes it possible to reduce the recoil that is brought when the hitting part 12 strikes the fastener 25. Therefore, if the relationship between first timing when the plunger 26 starts operating from the top dead center toward the bottom dead center and second timing when the weight 18 starts operating from the bottom dead center toward the top dead center is stabilized, the recoil is easier reduced.
The controller 40 estimates the position of the plunger 26 in the direction of the axis A1, and stops the electric motor 14 during an interval between a descent starting time of the plunger 26 and a colliding time thereof with the plunger bumper 38. Consequently, the plunger 26 stops at the bottom dead center of contacting with the plunger bumper 38, and the weight 18 stops at the top dead center of contacting with the weight bumper 37. Then, when the user releases the operating force applied to the trigger 42 and applies an operating force again to the trigger 42, the controller 40 rotates the electric motor 14 and the hitting part 12 and the weight 18 operate in the same manner as described above.
The weight 18 starts operating at a time t2 from the top dead center toward the bottom dead center. The weight 18 reaches the bottom dead center at a time t3, and the weight stops at the bottom dead center after the time t3. Further, the hook 66 is engaged with the pin 34 at a time t4, and the latch 61 is in a state of being capable of holding the weight 18. The plunger 26 reaches the top dead center at a time t5, and the plunger 26 stops at the top dead center after the time t5.
The plunger 26 starts descending from the top dead center toward the bottom dead center at a time t6. Since the latch 61 holds the weight 18 at the time t6, the weight 18 stops at the bottom dead center even after the time t6.
When the latch 61 operates at a time t7 and the latch 61 finishes holding the weight 18, the weight 18 starts operating from the bottom dead center toward the top dead center. Then, the plunger 26 reaches the bottom dead center at a time t8, and the weight 18 reaches the top dead center at the time t8. Incidentally, also adopted may be a configuration in which the plunger 26 reaches the bottom dead center at the time t8 and the weight 18 reaches the top dead center later than the time t8.
In the first embodiment of the driving machine 10, the latch 61 operates according to the axis-A1-directional position of the plunger 26 which is an element of the hitting part 12, and the following relationship is determined: the relationship between first timing when the plunger 26 starts operating from the top dead center toward the bottom dead center and second timing when the weight 18 starts operating from the bottom dead center toward the top dead center.
Specifically, when the cam roller 59 is engaged with the weight arm part 35 and the weight 18 stops at the bottom dead center, all the cam rollers 59 are released from the weight arm part 35. Here, when the contacting part 32 is in contact with the arm 65, the latch 61 stops. That is, the latch 61 holds the weight 18 at the bottom dead center. Then, when the plunger 26 starts operating from the top dead center toward the bottom dead center and the plunger 26 reaches a predetermined position, the contacting part 32 is separated from the arm 65 and the latch 61 is operated and then the weight 18 starts operating from the bottom dead center toward the top dead center.
For this reason, a condition(s) of the driving machine 10 can be suppressed so as not to affect the relationship between the first timing and the second timing. The phrase “affecting the relationship between the first timing and the second timing” contains the meaning of “the relationship between the first timing and the second timing is made unstable”. In other words, the accuracy of the first timing and the second timing can be improved. Therefore, this makes it possible to realize improvement of the driving feeling of the driving machine 10. The condition of the driving machine 10 includes at least one condition out of variations in respective shapes or dimensions of elements constituting the conversion mechanism 15 and variations in respective assembled states of the elements constituting the conversion mechanism 15.
Further, the first embodiment of the driving machine 10 adopts none of a configuration of increasing a stroke amount of the weight 18 and a configuration of increasing mass of the weight 18 when the relationship between the first timing and the second timing is made stable. Therefore, at least one of increases in size and weight of the driving machine 10 can be avoided.
In the first embodiment of the driving machine 10, timing when the plunger 26 ascends from the bottom dead center is changeable (switchable) or adjustable by setting the number of cam rollers 57 and positions of the cam rollers 57 in a rotational direction of the first gear 50. In the first embodiment of the driving machine 10, timing when the plunger 26 reaches the top dead center is changeable or adjustable by setting a diameter of a circumcircle of the cam roller 58 in a radial direction of the second gear 51. In the first embodiment of the driving machine 10, timing when the plunger 26 descends from the top dead center is changeable or adjustable by setting the number of cam rollers 58 and positions of the cam rollers 58 in a rotational direction of the second gear 51.
In the first embodiment of the driving machine 10, timing when the weight 18 descends from the top dead center is changeable (switchable) or adjustable by setting the number of cam rollers 59 and positions of the cam rollers 59 in a rotational direction of the third gear 52. In the first embodiment of the driving machine 10, timing when the weight 18 reaches the bottom dead center is changeable or adjustable by setting a diameter of a circumcircle of the cam roller 59 in a radial direction of the third gear 52.
As shown in
A second embodiment of the driving machine having the third regulating mechanism will be described with reference to
A supporting shaft 62 that supports the latch 61 is disposed at a position closer to the bottom holder 30 than a middle between the top holder 29 and the bottom holder 30 in the direction of the axis A1. The arm 65 of the latch 61 is located between the top holder 29 and the supporting shaft 62 in the direction of the axis A1. The hook 66 of the latch 61 is located between the bottom holder 30 and the supporting shaft 62 in the direction of the axis A1. The latch 61 is energized clockwise so as to be centered about the supporting shaft 62 shown in
In the second embodiment of the driving machine 10, the cam roller 57 of the first gear 50 shown in
A usage example of the driving machine 10 according to the second embodiment will be described. When the electric motor 14 shown in
When the electric motor 14 shown in
Then, as shown in
Next, as shown in
Then, after the weight 18 reaches the bottom dead center, the cam roller 59 shown in
When the weight further descends and the contacting part 69 is separated from the arm 65 as shown in
When the plunger 26 descends, the driver blade 27 strikes the fastener 25 located on the ejecting path 24. After the driver blade 27 strikes the fastener 25, the plunger 26 collides with the plunger bumper 38 as shown in
Operative examples of the plunger 26 and the weight 18 in the second embodiment of the driving machine 10 will be described with reference to
In the second embodiment of the driving machine 10, the latch 61 operates according to the position of the weight 18 in the direction of the axis A1, and the relationship between the first timing when the weight 18 starts ascending from the bottom dead center and the second timing when the plunger 26 starts descending from the top dead center is determined. Therefore, the second embodiment of the driving machine 10 can obtain the same effect as that of the first embodiment of the driving machine 10.
In the second embodiment of the driving machine 10, the timing when the weight 18 descends from the top dead center is changeable or adjustable by setting the number of cam rollers 59 and the positions of the cam rollers 59 in the rotational direction of the third gear 52. In the second embodiment of the driving machine 10, the timing when the weight 18 reaches the bottom dead center is changeable or adjustable by setting a diameter of a circumcircle of the cam roller 59 in the radial direction of the third gear 52. In the second embodiment of the driving machine 10, the timing when the plunger 26 ascends from the bottom dead center is changeable or adjustable by setting the number of cam rollers 57 and the positions of the cam rollers 57 in the rotational direction of the first gear 50.
In the second embodiment of the driving machine 10, the timing when the plunger 26 reaches the top dead center is changeable or adjustable by setting a diameter of a circumcircle of the cam roller 57 in the radial direction of the first gear 50.
As shown in
A third embodiment of a driving machine having a third regulating mechanism will be described with reference to
Additionally, a tip part of the pressing member 72 has a sufficient coefficient of friction to convert the operating force of the pressing member 72 into the driving force of the gear 76, i.e., into a rotative force when contacting with the gear 76. A configuration in which the friction coefficient of the tip part of the pressing member 72 is set in this way includes selection of at least a part of a material of the pressing member 72 and selection of a shape of the tip part of the pressing member 72. One example of selecting the at least a part of the material of the pressing member 72 is that at least a part of the pressing member 72 is made of synthetic rubber. One example of selecting the shape of the tip part of the pressing member 72 includes a convex portion provided at the tip part of the pressing member 72, and a rack-shaped uneven (concave and convex) portion.
A movable member 74 and gears 75, 76 are provided in the housing 11 shown in
The gear 76 does not have teeth that are provided on a part of an outer peripheral surface that transmits a driving force by a frictional force when contacting with the pressing member 72. Further, a portion of the gear 76, which contacts with the tip part of the pressing member 72, can be also provided with a tooth (or teeth) that is (or are) engaged with the convex portion and/or uneven portion of the pressing member 72. The gear 75 meshes with the rack 77. The gear 75 is rotatable so as to be centered about a supporting shaft 79, and the gear 76 is rotatable so as to be centered about a supporting shaft 80.
A spring 78 is provided in the housing 11, and the spring 78 energizes the movable member 74 in a direction of approaching the weight 18 in the direction of the axis C1. The spring 78 is, as one example, a metal compression spring. Further, an engaging part 81 is provided on the weight 18. The engaging part 81 is, as one example, a concave portion provided on the outer surface of the weight 18. A tip of the movable member 74 is engageable with and disengageable (releaseable) from the engaging part 81. The movable member 74, gears 75, 76, and spring 78 constitute a third regulating mechanism 82.
The third regulating mechanism 82, weight 18, and plunger 26 shown in
A usage example of the third embodiment of the driving machine 10 will be described. When the electric motor 14 shown in
When the rotative force of the electric motor 14 shown in
Further, when the cam roller 59 shown in
Consequently, the gear 76 rotates a predetermined angle clockwise in
When the movable member 74 is released (disengaged) from the engaging part 81, the weight 18 ascends from the bottom dead center due to the energizing force of the spring 36. Further, the plunger 26 reaches the bottom dead center and stops thereat as shown in
In the third embodiment of the driving machine 10, the gears 75, 76 and the movable member 74 operate according to the position of the plunger 26 in the direction of the axis A1, and the relationship between the first timing when the plunger 26 starts descending from the top dead center and the second timing when the weight 18 starts ascending from the bottom dead center is determined. Therefore, the third embodiment of the driving machine 10 can obtain almost the same effect as that of the first embodiment of the driving machine 10.
In the third embodiment of the driving machine 10, the timing when the plunger 26 ascends from the bottom dead center is changeable or adjustable based on almost the same principle as that of the first embodiment of the driving machine 10. In the third embodiment of the driving machine 10, the timing when the plunger 26 reaches the top dead center is changeable or adjustable based on almost the same principle as that of the first embodiment of the driving machine 10. In the third embodiment of the driving machine 10, the timing when the plunger 26 descends from the top dead center is changeable or adjustable based on almost the same principle as that of the first embodiment of the driving machine 10.
In the third embodiment of the driving machine 10, the timing when the weight 18 descends from the top dead center is changeable or adjustable based on almost the same principle as that of the first embodiment of the driving machine 10. In the third embodiment of the driving machine 10, the timing when the weight 18 reaches the bottom dead center is changeable or adjustable based on almost the same principle as that of the first embodiment of the driving machine 10.
Further, in the third embodiment of the driving machine 10, the timing when the weight 18 ascends from the bottom dead center is changeable or adjustable based on: a rotational angle of the gear 76 with respect to an operating amount of plunger 26; a change gear ratio in transmitting motive power from the gear 76 to the gear 75; and an operating amount in separating the movable member 72 from the weight 18 with respect to a rotational angle of the gear 75. The timing when the weight 18 ascends from the bottom dead center is definable as a required time between the timing when the plunger 26 descends from the top dead center and the timing when the weight 18 ascends from the bottom dead center. Then, as the operating amount in separating the movable member 74 from the weight 18 becomes relatively larger, the movable member 74 is more easily released from the engaging part 81 and the function of holding the weight 18 at the bottom dead center is more easily released in the movable member 74.
For example, if it is assumed that the operating amount of the plunger 26 is the same, the required time becomes shorter as the rotational angle of the gear 76 relative to the operating amount of the plunger 26 is relatively larger. Additionally, if it is assumed that the rotational angle of the gear 75 relative to the operating amount of the plunger 26 is the same, the required time becomes shorter as the operating amount of the movable member 74 relative to a change amount of rotational angles of the gear 75 is relatively larger. Further, if it is assumed that the rotational angle of the gear 75 relative to the operating amount of the plunger 26 is the same, the required time becomes shorter as the change gear ratio between the gear 76 and the gear 75 is relatively smaller.
Next, examples of technical meanings of items described in some embodiments will be described.
The driving machine 10 is an example of a driving machine. The first direction D1 is an example of a first direction, and the second direction D2 is an example of a second direction. The hitting part 12 is an example of a first movable member, and the weight 18 is an example of a second movable member. The spring 36 is an example of an energizing mechanism. The second gear 51 and the cam roller 58 are an example of a first regulating mechanism, and the third gear 52 and the cam roller 59 are an example of a second regulating mechanism. The drive mechanism 83 is an example of a drive mechanism.
The third regulating mechanism 71 is an example of a third regulating mechanism. The supporting shaft 62 is an example of a supporting shaft, and the latch 61 is an example of a latch. The arm 65 is an example of a first end part, and the guide bar 31 and the guide shaft 28 are examples of supporting members. The hook 66 is an example of a second end part. As shown in
The weight 18 is an example of a first movable member. The hitting part 12 is an example of a second movable member and a hitting part. The first direction D4 is an example of a first direction, and the second direction D3 is an example of a second direction. The second gear 51 and the cam roller 58 are an example of a first regulating mechanism, and the first gear 50 and the cam roller 57 are an example of a second regulating mechanism.
As shown in
The plunger 26 having the pressing member 72 is an example of a first movable member. The third regulating mechanism 82 is an example of a third regulating mechanism, and the gears 75, 76 are examples of rotational elements. The movable member 74 is an example of a regulating shaft, and the spring 78 is an example of an elastic member. As shown in
The driving machine is not limited to the above-described embodiments, but can be variously modified within a range of not departing from the gist thereof. For example, described in the first to third embodiments of the driving machine 10 has been an example in which the controller 40 controls a stopping position of the electric motor 14 so that the hitting part 12 stops at the bottom dead center and the weight 18 stops at the top dead center when the trigger switch 43 is turned off. In contrast, the controller may control a stopping position of the electric motor 14 so that the hitting part 12 stops between the bottom dead center and the top dead center and the weight 18 stops between the top dead center and the bottom dead center when the trigger switch 43 is turned off.
Additionally, a used state of the driving machine 10 may be either a first used state where the axis A1 is parallel to a vertical line or a second used state where the axis A1 intersects with a vertical line. The second used state may be either a state where a cross angle between the axis A1 and the vertical line is 90 degrees or a state where a cross angle between the axis A1 and the vertical line has an angle other than 90 degrees.
Further, the used state of the driving machine 10 may be any of: a third used state where the hitting part 12 is located below the weight 18 in the direction of the axis A1; a fourth used state where the hitting part 12 is located above the weight 18 in the direction of the axis A1; and a fifth used state where the hitting part 12 is located at the same height as that of the weight 18 in the direction of the axis A1.
In the third or fifth used state of the driving machine 10, “the hitting part 12 or weight 18 operates in the first direction D1” is definable as “forward”. Additionally, “the hitting part 12 or weight 18 operates in the second direction D2” is definable as “backward”.
In the third or fifth used state of the driving machine 10, “the hitting part 12 or weight 18 operates in the second direction D3” is definable as “forward”. Additionally, “the hitting part 12 or weight 18 operates in the first direction D4” is definable as “backward”.
In the fourth used state of the driving machine 10, “the hitting part 12 or weight 18 operates in the first direction D1” is definable as “ascent”. Additionally, “the hitting part 12 or weight 18 operates in the second direction D2” is definable as “descent”.
In the fourth used state of the driving machine 10, “the hitting part 12 or weight 18 operates in the second direction D3” is definable as “ascent”. Additionally, “the hitting part 12 or weight 18 operates in the first direction D4” is definable as “descent”.
The energizing mechanism for energizing the first movable member in the first direction and energizing the second movable member in the second direction includes a non-ferrous metal spring, a synthetic rubber, a gas spring, and a magnetic spring besides a metal spring. The metal spring or non-ferrous metal spring may be either a compression spring or a tension spring. Further, a spring in which metal and non-ferrous metal are compounded (combined) or used together may be used. Additionally, the energizing mechanism for energizing the first movable member in the first direction and the energizing mechanism for energizing the second movable member in the second direction may be configured by physically identical members or by physically separate members. That is, each energizing mechanism may be, regardless of the generation principle of the energizing force, a mechanism for operating the first movable member at such a speed as to be capable of hitting (striking) the fastener and for operating the second movable member in an opposite direction to the first movable member.
The first regulating mechanism contacts with the first movable member directly or indirectly, thereby preventing the first movable member from operating in the first direction. The principle of causing the first regulating mechanism to prevent the first movable member from operating may be either an engaging force or a frictional force. “The first movable member prevents the first movable member from operating” includes “stopping the first movable member” and “restricting the operation of the first movable member”.
The second regulating mechanism contacts with the second movable member directly or indirectly, thereby preventing the second movable member from operating in the second direction. The principle of causing the second regulating mechanism to prevent the second movable member from operating may be either an engaging force or a frictional force. “The second regulating mechanism prevents the second movable member from operating” includes “stopping the second movable member” and “regulating the operation of the second movable member”. “Allowing the first movable member or second movable member to operate” means “the first movable member or second movable member is operable due to the energizing force of the energizing mechanism”. Each operation of the first movable member, second movable member, regulating shaft, rotational element, and latch is definable as movement of each of the first movable member, second movable member, regulating shaft, rotational element, and latch.
The third regulating mechanism is not limited to a regulation releasing means described in at least one embodiment so long as directly or indirectly affecting the first movable member and third movable member to operate the first drive member and second drive member in conjunction with each other. For example, the third regulating mechanism may also include not only a first configuration but also a second configuration: the first configuration of switching the state of the third regulating mechanism by operating the first movable member that has been exemplified by the above-mentioned embodiment; and the second configuration in which the first regulating mechanism and third regulating mechanism are directly or indirectly engaged with each other, the first regulating mechanism allows the operation of the first movable member, and the first regulating mechanism switches the state of the third regulating mechanism.
The drive mechanism includes a motor as a power source, and a power transmission mechanism for transmitting the rotative force of the motor. The power transmission mechanism includes a pulley, a gear, a roller, a sprocket, a belt, and a chain. Additionally, at least a part of elements of the power transmission mechanism and at least a part of elements of a first operative mechanism may be common. Further, at least a part of elements of the power transmission mechanism and at least a part of elements of the second operative mechanism may be common. Furthermore, the motor includes an electric motor, a hydraulic motor, a pneumatic motor, and an engine. A power supply of the electric motor may be either a DC power supply or an AC power supply.
Instead of the plunger and the driver blade, a piston and a driver blade may be used as the hitting part. Rotational elements of the third regulating mechanism include a gear and a roller. An elastic member of the third regulating mechanism may be any of a metal spring, a non-ferrous metal spring, and a synthetic rubber. The metal spring or non-ferrous metal spring may be either a compression spring or a tension spring. Each of the third regulating mechanisms shown in the first and second embodiments may be provided on at least one of the two guide bars 31.
10 . . . Driving machine; 12 . . . Hitting part; 18 . . . Weight; 28 . . . Guide shaft; 31 . . . Guide bar; 36, 78 . . . Spring; 50 . . . First gear; 51 . . . Second gear; 52 . . . Third gear; 57, 58, 59 . . . Cam roller; 61 . . . Latch; 62 . . . Supporting shaft; 65 . . . Arm; 66 . . . Hook; 71, 82 . . . Third regulating mechanism; 74 . . . Movable member (Regulating shaft); 75, 76 . . . Gear; 83 . . . Drive mechanism; D1, D4 . . . First direction; and D2, D3 . . . Second direction.
Komazaki, Yoshiichi, Nishida, Masashi, Shige, Tetsuhito, Kiyohara, Daiki
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Apr 06 2020 | SHIGE, TETSUHITO | KOKI HOLDINGS CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 052396 | /0566 | |
Apr 06 2020 | KIYOHARA, DAIKI | KOKI HOLDINGS CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 052396 | /0566 | |
Apr 06 2020 | KOMAZAKI, YOSHIICHI | KOKI HOLDINGS CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 052396 | /0566 | |
Apr 06 2020 | NISHIDA, MASASHI | KOKI HOLDINGS CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 052396 | /0566 |
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