An electronic device with a recognizable shell is provided. At least a portion of the recognizable shell is manufactured by a method including mixing a plastic material and a color material to obtain a mixture material, increasing an environment temperature of the mixture material to a preheating temperature lower than the plastic material melting point, increasing the environment temperature above the preheating temperature, increasing the environment temperature to a temperature 5 to 10 degrees above the plastic material melting point; increasing the environment temperature above the color material melting point, injecting the mixture material in a mold cavity of a mold, maintaining the mold in under a molding pressure, and obtaining the cooled mixture material as the portion. A manufacturing method for recognizable covering plate is also provided.
|
18. A manufacturing method for recognizable covering plate, comprising:
mixing a plastic material and a color material so as to obtain a mixture material, wherein a melting point of the color material is higher than a melting point of the plastic material;
propelling the mixture material and increasing an environment temperature of the mixture material to a preheating temperature, wherein the preheating temperature is lower than the melting point of the plastic material;
continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the preheating temperature until the plastic material is in liquid state and the color material is in solid state, such a mobility of the plastic material is higher than a mobility of the color material; #10#
continuously propelling the mixture material and increasing the environment temperature of the mixture material to a temperature 5 to 10 degrees above the melting point of the plastic material;
continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the melting point of the color material until the plastic material and the color material are in liquid state;
injecting the mixture material in a mold cavity of a mold;
maintaining the mold under a molding pressure; and
obtaining a cooled mixture material as a recognizable covering plate.
1. An electronic device with recognizable shell, comprising:
a recognizable shell; and
an electronic component received in the recognizable shell;
wherein the recognizable shell has an exposed surface, the exposed surface has a non-uniform pattern, a portion of the recognizable shell corresponding to the exposed surface is manufactured by a manufacturing method, the manufacturing method comprises:
#10# mixing a plastic material and a color material so as to obtain a mixture material, wherein a melting point of the color material is higher than a melting point of the plastic material;
propelling the mixture material and increasing an environment temperature of the mixture material to a preheating temperature, wherein the preheating temperature is lower than the melting point of the plastic material;
continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the preheating temperature until the plastic material is in liquid state and the color material is in solid state, such a mobility of the plastic material is higher than a mobility of the color material;
continuously propelling the mixture material and increasing the environment temperature of the mixture material to a temperature 5 to 10 degrees above the melting point of the plastic material;
continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the melting point of the color material until the plastic material and the color material are in liquid state;
injecting the mixture material in a mold cavity of a mold;
maintaining the mold under a molding pressure; and
obtaining a cooled mixture material as the portion of the recognizable shell.
2. The electronic device with recognizable shell according to
3. The electronic device with recognizable shell according to
4. The electronic device with recognizable shell according to
5. The electronic device with recognizable shell according to
6. The electronic device with recognizable shell according to
7. The electronic device with recognizable shell according to
8. The electronic device with recognizable shell according to
9. The electronic device with recognizable shell according to
10. The electronic device with recognizable shell according to
a first connection end having the connector and the first recognizable shell;
a second connection end having the connection port and the second recognizable shell; and
a cable body for electrically connecting the connector with the connection port; #10#
wherein the first recognizable shell has the exposed surface.
11. The electronic device with recognizable shell according to
12. The electronic device with recognizable shell according to
13. The electronic device with recognizable shell according to
14. The electronic device with recognizable shell according to
an input end comprising:
the first conductive member in the recognizable shell and protruding out of the first end;
the second conductive member in the recognizable shell and protruding out of one side of the recognizable shell; and
#10# the voltage modulation module in the recognizable shell, wherein the voltage modulation module is electrically connected to the first conductive member and the second conductive member, the voltage modulation module is adapted to receive an external direct current through the first conductive member and the second conductive member and to convert the external direct current into a direct current, wherein a voltage of the external direct current is different from a voltage of the direct current; andan output end at the second end, wherein the output end is electrically connected to the voltage modulation module so as to be adapted to output the direct current.
15. The electronic device with recognizable shell according to
16. The electronic device with recognizable shell according to
a plug portion at one side of the recognizable shell; and
a receptacle portion, wherein the plug portion and the receptacle portion are at different sides of the recognizable shell;
wherein the transformer circuit is received in the recognizable shell for electrically connected to the plug portion and the receptacle portion, and wherein the transformer circuit is adapted to receive an external alternating current through the plug portion and to convert the external alternating current into a direct current. #10#
17. The electronic device with recognizable shell according to
19. The manufacturing method for recognizable covering plate according to
20. The manufacturing method for recognizable covering plate according to
|
This non-provisional application claims priority under 35 U.S.C. § 119(a) to Patent Application No. 202010135987.3 and 202020237792.5 filed in China, P.R.C. on Mar. 2, 2020, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to consumer electronics. In particular, to an electronic device a recognizable shell and a manufacturing method for a recognizable covering plate.
At present, to most of the people, different kinds of electronic devices (e.g., smart phones, personal computers, tablet computers) become part of their lives. Due the commonly uses of the electronic devices, accessories or peripheral products for the electronic devices, e.g., transmission cables, adapters, car chargers, Bluetooth speakers, wireless charging plates, or the like are also available to the market. To meet different user requirements, accessories or peripheral products with different structures and configurations are continuously developed even if these products may have same functions. However, since the appearances of the accessories for the electronic devices are substantially the same. As a result, the user sometimes cannot distinguish his or her own accessories from others when his or her accessory is lost.
Since consumer electronics (e.g., mobile phones, tablet computers, or the like) with the same serial number or similar serial numbers are commonly manufactured by same processes, theses electronic devices may have the same appearances. Accordingly, users may decorate their devices with accessories (such as phone charms, phone shells, and phone cases) to allow their devices become more recognizable. Similarly, since there is a problem that the electronic device accessories or peripheral products having non-uniform patterns cannot be manufactured, the electronic device accessories or peripheral products known to the inventor(s) have single colors, thereby causing poorer recognizability for the accessories or peripheral products (for instance, the user may misrecognize other accessories or peripheral products as his or her owns). On the other hand, in some cases, the accessories or peripheral products are colored by spray coating or anodization process after the product is manufactured. However, it is understood that, after these products are used for a period of time, the surfaces of the accessories or peripheral products may be worn so as to change the colors of the accessories or peripheral products.
In view of these, according to some embodiments, an electronic device is provided. The electronic device comprises a recognizable shell and an electronic component, and the electronic component is received in the recognizable shell. The recognizable shell has an exposed surface, and the exposed surface has a non-uniform pattern. A portion of the recognizable shell corresponding to the exposed surface is manufactured by a manufacturing method. The manufacturing method comprises mixing a plastic material with a color material so as to obtain a mixture material, wherein a melting point of the color material is higher than a melting point of the plastic material; propelling the mixture material and increasing an environment temperature of the mixture material to a preheating temperature, wherein the preheating temperature is lower than the melting point of the plastic material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the preheating temperature until the plastic material is in liquid state and the color material is in solid state, such that a mobility of the plastic material is higher than a mobility of the color material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to a temperature 5 to 10 degrees above the melting point of the plastic material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the melting point of the color material until the plastic material and the color material are in liquid state; injecting the mixture material in a mold cavity of a mold; maintaining the mold under a molding pressure; and obtaining a cooled mixture material as the portion of the recognizable shell.
According to some embodiments, a manufacturing method for the recognizable covering plate is provided. The manufacturing method comprises mixing a plastic material with a color material so as to obtain a mixture material, wherein a melting point of the color material is higher than a melting point of the plastic material; propelling the mixture material and increasing an environment temperature of the mixture material to a preheating temperature, wherein the preheating temperature is lower than the melting point of the plastic material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the preheating temperature until the plastic material is in liquid state and the color material is in solid state, such that a mobility of the plastic material is higher than a mobility of the color material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to a temperature 5 to 10 degrees above the melting point of the plastic material; continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the melting point of the color material until the plastic material and the color material are in liquid state; injecting the mixture material in a mold cavity of a mold; maintaining the mold under a molding pressure; and obtaining a cooled mixture material as the recognizable covering plate.
Based on the above, according to one or some embodiment of the instant disclosure, a recognizable covering plate or recognizable shell having a non-uniform pattern is provided. Therefore, when the recognizable covering plate or recognizable shell is arranged on the accessory or the peripheral product (e.g., the transmission cable, the power adapter, the car charger, the Bluetooth speaker, the wireless charging plate, the wired/wireless earphone, extension device for power, data, or media, or the like), the accessory or the peripheral product of the electronic device will have a unique recognizability due to the non-uniform pattern on the covering plate or shell. Furthermore, after the accessory or the peripheral product of the electronic device is used for a period of time, the color on the surface of the accessory or the peripheral product does not fade due to physical wears to the non-uniform pattern.
The disclosure will become more fully understood from the detailed description given herein below for illustration only, and thus not limitative of the disclosure, wherein:
According to one or some embodiments, an electronic device with recognizable shell is provided. The electronic device may be different kinds of accessories or peripheral products, for example, but not limited to a transmission cable, a power adapter, a car charger, a Bluetooth speaker, a wireless charging plate, a wired/wireless earphone, an extension device for power, data, or media, or the like. In one embodiment, the electronic device with recognizable shell comprises a recognizable shell and an electronic component, and the electronic component is received in the recognizable shell. The recognizable shell has an exposed surface, the exposed surface has a non-uniform pattern, and a portion of the recognizable shell corresponding to the exposed surface is manufactured by a manufacturing method described as following. Please refer to
Please refer to
Step S101, mixing a plastic material and a color material to obtain a mixture material.
Step S102, propelling the mixture material and increasing an environment temperature of the mixture material to a preheating temperature and maintaining the environment temperature of the mixture material at the preheating temperature for a first processing period.
Step S103, continuously propelling the mixture material and increasing the environment temperature of the mixture material to above the preheating temperature.
Step S104, continuously propelling the mixture material and increasing the environment temperature of the mixture material to above a melting point of the plastic material.
Step S105, continuously propelling the mixture material and increasing the environment temperature of the mixture material to above a melting point of the color material.
Step S106, injecting the mixture material into a mold cavity of a mold.
Step S107, maintaining the mold under a molding pressure.
Step S108, taking the cooled mixture material out from the mold cavity to obtain the recognizable covering plate (or the recognizable component).
In order to understand the manufacturing method clearly, please further refer to
As shown in
Please refer to
In one or some embodiments, the step S101 may be performed in the material inlet of the preparation chamber 300, but embodiments are not limited thereto. In some other embodiments, the step S101 may be performed in the first heating section 301 of the preparation chamber 300, namely, in these embodiments, the mixing and the preheating of the material may be both performed in the first heating section 301.
In one or some embodiments, the preheating temperature is lower than the melting point of the plastic material by 15 to 35 degrees. In one or some embodiments, the preheating temperature is lower than the melting point of the plastic material by 20 to 30 degrees.
In one or some embodiments, a weight percentage of the color material is about in a range between 0.5% and 6.5% in the mixture material. In some other embodiments, the weight percentage of the color material is about 4% in the mixture material. For example, when the color of the color material has a higher color rendering (higher contrast), less color material may be used in the mixture material. On the other hand, when the color of the color material has a lower color rendering (lower contrast), more color material may be used in the mixture material. Accordingly, the color rendering performance of the product for different requirements can be achieved.
In one or some embodiments, the plastic material comprises at least one selected from a group consisting of acrylonitrile butadiene styrene (ABS) copolymer, polypropylenes (PP), polycarbonate (PC), thermoplastic elastomer (TPE), thermoplastic polyurethane (TPU), and silicone.
On the other hand, the color material may further comprise a paint, a carrier, and an additive. In this embodiment, the carrier is a thermoplastic resin, thereby effectively rinsing and dispersing the paint, but embodiments are not limited thereto. The carrier of the color material may be selected to correspond to the material of the plastic material. The paint may be organic paints (for example, but not limited to, phthalocyanine compounds and diazo compounds) or inorganic paints (for example, but not limited to, cadmium-based compounds and oxide-based compounds). The additive of the color material may be a dispersing agent or an additive agent. The dispersing agent can disperse the paint uniformly without aggregation. For example, the dispersing agent may be stearates. The additive agent is added for achieving certain purposes (e.g., flame retardant, brightening, antibacterial, antistatic, and antioxidation purposes).
Next, in the step S103, the mixture is continuously propelled and the environment temperature of the mixture material is increased to above the preheating temperature in the second heating section 302 of the preparation chamber 300, until the plastic material is in liquid state and the color material is in solid state, such that the mobility of the plastic material is greater than the mobility of the color material. Namely, in this embodiment, the viscosity of the plastic material is less than the viscosity of the color material. Specifically, in this embodiment, the environment temperature of the mixture material may be heated to above the preheating temperature and to come close to the melting point of the plastic material, such that the plastic material is in liquid state while the color material remains in solid state. Owing to the mobility difference between the plastic material and the color material, when the mixture is continuously propelled, the plastic material and the color material are mixed non-uniformly in a non-uniform mixing manner, thereby generating the non-uniform pattern. In one or some embodiments, the environment temperature of the mixture material is increased to a temperature about 5 degrees above the preheating temperature.
Then, in the step S104, the mixture is continuously propelled and the environment temperature of the mixture material is increased to a temperature about 5 to 10 degrees above the melting point of the plastic material in the third heating section 303 of the preparation chamber 300. Accordingly, since the environment temperature of the mixture material is increased to a temperature about 5 to 10 degrees above the melting point of the plastic material, the mobility of the plastic material in the mixture material is further improved. In this step, the mobility difference between the plastic material and the color material changes as compared with the mobility difference between the plastic material and the color material in the previous step. Therefore, when the mixture is continuously propelled, the manner for the non-uniform mixing between the plastic material and the color material changes again to generate more various patterns.
Next, in the step S105, the mixture is continuously propelled and the environment temperature of the mixture material is increased to above the melting point of the color material in the fourth heating section 304 of the preparation chamber 300, until both the plastic material and the color material are in liquid state. In one or some embodiments, the environment temperature of the mixture material is increased to a temperature about 10 degrees above the melting point of the color material. Accordingly, since the environment temperature of the mixture material is increased to above the melting point of the color material, both the plastic material and the color material are in liquid state. In this step, the mobility difference between the plastic material and the color material is less than the mobility difference between the plastic material and the color material in the previous step, thereby allowing the mixture material to have a proper mobility. Hence, when the mixture material is injected into the mold, the mixture material may be dispersed uniformly, thereby allowing the pattern on the recognizable shell or the recognizable component to have different possible variations.
Next, in the step S106, the mixture material in liquid state is injected into a mold cavity 204a of a mold 200 through the nozzle 300b of the preparation chamber 300. As shown in
Next, in the step S107, the mold 200 is maintained under a molding pressure. In this embodiment, the molding pressure is 95 bar. Accordingly, the mixture material can be molded in the mold 200 under a proper molding pressure. Last, in the step S108, the cooled mixture material can be taken from the mold cavity 204a to obtain the recognizable covering plate or the recognizable component. It is understood that, a cooling step may be provided between the step S107 and the step S108, thereby accelerating the cooling of the mixture material. Furthermore, in some embodiments, in order to allow the recognizable covering plate or the recognizable component to be taken from the mold 200 conveniently, the mold 200 may comprise an ejection device (not shown) for ejecting the recognizable covering plate or the recognizable component out of the mold 200. Detailed descriptions are omitted.
Accordingly, the exposed surface 441 of the recognizable covering plate 44 of the transmission cable 400 can have a non-uniform pattern, and the exposed surface 451 of the recognizable covering plate 45 of the transmission cable 400 can have a non-uniform pattern, thereby improving the recognizability of the transmission cable 400. Moreover, after the transmission cable 400 is used for a period of time, the colors on the exposed surfaces 441, 451 do not fade due to physical wears.
Moreover, it is understood that, in order to correspond to different materials and different product sizes, the pressure and the material feeding speed of the mold may be adjusted correspondingly. Detailed descriptions are omitted.
In some embodiments, the melting point of the color material is in a range between 205 Celsius degrees and 235 Celsius degrees, and the melting point of the plastic material is in a range between 190 Celsius degrees and 210 Celsius degrees.
Through steps of the material mixing and adjustment of the environment temperature of the mixture material (namely, in this embodiment, the step S101 to S105), the plastic material and the color material with different melting points can accordingly form a non-uniform pattern when the materials are injected into the mold cavity 204a of the mold 200. In this embodiment, since the mixing condition of the plastic material and the color material in one recognizable covering plate is different from the mixing condition of the plastic material and the color material in another recognizable covering plate, the recognizable covering plates 44, 45 or the recognizable components have different patterns. Accordingly, when the recognizable covering plate 44, 45 or the recognizable component is arranged on the accessory or the peripheral product of the electronic device (e.g., a transmission cable, a power adapter, a cigarette lighter, a Bluetooth speaker, a wireless charging plate, wired/wireless earphone, extension device for power, data, or media, or the like), the uniqueness of the accessory or the peripheral product of the electronic device will be improved.
In some embodiments, the preparation chamber 300 may be connected to a propulsion screw 320. The propulsion screw 320 is controlled by a propulsion motor 340 so as to be moved back and forth in the preparation chamber 300. Owing to the propulsion of the propulsion screw 320, the mixture material is sequentially moved from the first heating section 301 to the second heating section 302, the third heating section 303, and the fourth heating section 304 of the preparation chamber 300. Therefore, the plastic material and the color material with different melting points can have propulsion force, and after the materials are injected into the mold 200, since the materials have different mobility, the non-uniform pattern can be generated more easily. In some other embodiments, the preparation chamber 300 is tilted, so that the mixture material inside the preparation chamber 300 can be moved from the first heating section 301 to the fourth heating section 304 of the preparation chamber 300. In such configuration, the plastic material and the color material with different melting points can have propulsion force, and after the materials are injected into the mold 200, since the materials have different mobility, the non-uniform pattern can be generated.
In some embodiments, as mentioned above, the recognizable covering plate 44 is on the first covering portion 412, and the transmission cable 400 may further comprises a recognizable covering plate 45 on the second covering portion 422, thereby allowing the transmission cable 400 to have a uniform product design. Moreover, the color of the color material for the recognizable covering plate 44 on the first covering portion 412 may be the same as or different from the color of the color material for the recognizable covering plate 45 on the second covering portion 422, thereby providing different recognition effects and thus allowing the transmission cable 400 to have a better recognizability.
In this embodiment, the recognizable covering plate 44 is a rectangular plate and is assembled on the first covering plate 412, but embodiments are not limited thereto. In some embodiments, the recognizable covering plate 44 may have different shapes by adjusting the shape of the mold cavity 204a of the mold 200.
Please refer to
Please refer to
Please refer to
Please refer to
Please refer to
Please refer to
Please refer to
Please refer to
Further, as shown in
Please refer to
Moreover, in some embodiments, the portion of the first recognizable shell 413 of the transmission cable 400 having the non-uniform pattern is manufactured by double injection molding, and the portion of the second recognizable shell 423 of the transmission cable 400 having the non-uniform pattern is manufactured by double injection molding. In some embodiments, the recognizable covering plate 44 of the first recognizable shell 413 of the transmission cable 400 is manufactured by double injection molding and the recognizable covering plate 44 of the second recognizable shell 423 of the transmission cable 400 is manufactured by double injection molding.
Similarly, in some embodiments, the portion of the recognizable shell 51 of the car charger 500 having the non-uniform pattern is manufactured by double injection molding. In some embodiments, the recognizable covering plate 515 of the recognizable shell 51 of the car charger 500 is manufactured by double injection molding.
Similarly, in one or some embodiments, the portion of the recognizable shell 61 of the power adapter 600 having the non-uniform pattern is manufactured by double injection molding. In one or some embodiments, the recognizable covering plate 615 of the recognizable shell 61 of the power adapter 600 is manufactured by double injection molding.
Please refer to
Based on the above, according to one or some embodiment of the instant disclosure, a recognizable covering plate or recognizable shell having a non-uniform pattern is provided. Therefore, when the recognizable covering plate or recognizable shell is arranged on the accessory or the peripheral product (e.g., the transmission cable, the power adapter, the car charger, the Bluetooth speaker, the wireless charging plate, the wired/wireless earphone, extension device for power, data, or media, or the like), the accessory or the peripheral product of the electronic device will have a unique recognizability due to the non-uniform pattern on the covering plate or shell. Furthermore, after the accessory or the peripheral product of the electronic device is used for a period of time, the color on the surface of the accessory or the peripheral product does not fade due to physical wears to the non-uniform pattern.
Patent | Priority | Assignee | Title |
Patent | Priority | Assignee | Title |
10530853, | Dec 12 2012 | FUTUREWEI TECHNOLOGIES, INC | Multi-screen application enabling and distribution service |
3647405, | |||
4108806, | Dec 06 1971 | CASCO NOBEL AB, P O BOX 11010, S-100 61 STOCKHOLM, SWEDEN | Thermoplastic expandable microsphere process and product |
6004641, | Jul 11 1997 | LASALLE BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT | Molded plastisol article with textured exterior |
8551589, | Apr 16 2004 | The Concentrate Manufacturing Company of Ireland | Mono and multi-layer articles and extrusion methods of making the same |
9579869, | Feb 17 2009 | HENKEL AG & CO KGAA | Liquid moisture curable polyurethane adhesives for lamination and assembly |
9757910, | Apr 02 2012 | TOKAI KOGYO CO , LTD | Injection molded product and method for manufacturing same |
20040005442, | |||
20040197545, | |||
20050186396, | |||
20090169821, | |||
20120015162, | |||
20210184388, | |||
CN103756351, | |||
D599205, | Oct 26 2005 | PROTECTIVE INDUSTRIES, INC | Textured pull cap |
TW238108, | |||
TW481122, | |||
TW484217, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jan 21 2021 | FENG, YUN | LUXSHARE PRECISION INDUSTRY CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 055413 | /0303 | |
Jan 21 2021 | YI, KENNY | LUXSHARE PRECISION INDUSTRY CO , LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 055413 | /0303 | |
Feb 24 2021 | LUXSHARE PRECISION INDUSTRY CO., LTD. | (assignment on the face of the patent) | / |
Date | Maintenance Fee Events |
Feb 24 2021 | BIG: Entity status set to Undiscounted (note the period is included in the code). |
Date | Maintenance Schedule |
Nov 29 2025 | 4 years fee payment window open |
May 29 2026 | 6 months grace period start (w surcharge) |
Nov 29 2026 | patent expiry (for year 4) |
Nov 29 2028 | 2 years to revive unintentionally abandoned end. (for year 4) |
Nov 29 2029 | 8 years fee payment window open |
May 29 2030 | 6 months grace period start (w surcharge) |
Nov 29 2030 | patent expiry (for year 8) |
Nov 29 2032 | 2 years to revive unintentionally abandoned end. (for year 8) |
Nov 29 2033 | 12 years fee payment window open |
May 29 2034 | 6 months grace period start (w surcharge) |
Nov 29 2034 | patent expiry (for year 12) |
Nov 29 2036 | 2 years to revive unintentionally abandoned end. (for year 12) |