A food frying and distribution device is used to pre-cook frozen food for storage and subsequent dispensing. The apparatus is configured to fry food to near completion, to store that food, and to then finish cooking upon consumer request, thereby reducing cooking time. The apparatus includes a housing, a frozen-foods inlet, a fried-foods outlet, at least one fryer basin, a first frying basket, a second frying basket, a first conveyor, a second conveyor, a vending mechanism, and a control unit. The housing is the protective shell that allows for arrangement of components. The frozen-foods inlet is an opening through which a user may insert frozen foods for preparation and storage within the apparatus. Conversely, the fried-foods outlet is an opening through which fried foods may be obtained by a consumer. The general configuration of the aforementioned components allows the apparatus to efficiently and effectively generate fried food relatively quickly.
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1. A food frying and distribution device comprises:
a housing;
a frozen-foods inlet;
a fried-foods outlet;
at least one fryer basin;
a first frying basket;
a second frying basket;
a first conveyer;
a second conveyer;
a vending mechanism;
a control unit;
the housing comprises a roof and a floor;
the roof and the floor being positioned opposite to each other about the housing;
the at least one fryer basin, the first frying basket, the second frying basket, the first conveyer, the second conveyer, and the vending mechanism being positioned within the housing;
the at least one fryer basin being mounted onto the floor;
the first conveyer traversing from the at least one fryer basin to the roof;
the first frying basket being operatively coupled to the first conveyer, wherein the first conveyer is used to move the first frying basket through the housing;
the vending mechanism being mounted in between the roof and the at least one fryer basin;
the second conveyer traversing from the vending mechanism to the at least one fryer basin;
the second frying basket being operatively coupled to the second conveyer, wherein the second conveyer is used to move the second frying basket through the housing;
the frozen-food inlet being integrated into the housing, adjacent to the first conveyer;
the fried-foods outlet being integrated into the housing, adjacent to the second conveyer; and
the at least one fryer basin, the first conveyer, the second conveyer, and the vending mechanism being electronically connected to the control unit.
2. The food frying and distribution device as claimed in
the at least one fryer basin comprises a basin body and a heater;
the heater being in thermal communication with the basin body; and
the heater being electronically connected to the control unit.
3. The food frying and distribution device as claimed in
the at least one fryer basin being a first fryer basin and a second fryer basin;
the first fryer basin and the second fryer basin being positioned adjacent to each other;
the first fryer basin being positioned adjacent to the first conveyer; and
the second fryer basin being positioned adjacent to the second conveyer.
4. The food frying and distribution device as claimed in
a freezer;
the freezer being externally positioned to the housing; and
the freezer being mounted adjacent to the frozen-foods inlet.
5. The food frying and distribution device as claimed in
the freezer comprises a motorized hatch door;
the motorized hatch door being positioned adjacent to the frozen-foods inlet; and
the motorized hatch door being electronically connected to the control unit.
6. The food frying and distribution device as claimed in
the vending mechanism comprises a retaining assembly and a weight assembly; and
the weight assembly being positioned in between the retaining assembly and the second conveyer.
7. The food frying and distribution device as claimed in
the retaining assembly comprises a motorized receiving chute, a first trapdoor mechanism, and a first receptacle;
the first receptacle comprises a first receptacle inlet, a first receptacle body, and a first receptacle base;
the first receptacle inlet being oriented towards the roof;
the first receptacle base being oriented towards the weight assembly;
the motorized receiving chute being hingedly connected to the first receptacle body, adjacent to the first receptacle inlet;
the first trapdoor mechanism being operatively integrated into the first receptacle base, wherein the first trapdoor mechanism is used to selectively create an opening in the first receptacle base; and
the motorized receiving chute and the first trapdoor mechanism being electronically connected to the control unit.
8. The food frying and distribution device as claimed in
the first receptacle body tapering from the first receptacle inlet to the first receptacle base.
9. The food frying and distribution device as claimed in
the weight assembly comprises a weight sensor, a second trapdoor mechanism, and a second receptacle;
the second receptacle comprises a second receptacle inlet, a second receptacle body, and a second receptacle base;
the second receptacle inlet being oriented towards the retaining assembly;
the second receptacle base being oriented towards the floor;
the weight sensor being operatively integrated into the second receptacle base, wherein the weight sensor is used to take a weight measurement of contents within the second receptacle;
the second trapdoor mechanism being operatively integrated into the second receptacle base, wherein the second trapdoor mechanism is used to selectively create an opening in the second receptacle base; and
the weight sensor and the second trapdoor mechanism being electronically connected to the control unit.
10. The food frying and distribution device as claimed in
the second receptacle body tapering from the second receptacle inlet to the second receptacle base.
11. The food frying and distribution device as claimed in
the first frying basket and the second frying basket each comprise a lateral basket wall, a basket base, a transfer chute, and a spring-loaded release mechanism;
the lateral basket wall being perimetrically connected to the basket base;
the basket base being oriented towards the floor; and
the transfer chute being operatively integrated into the basket base by the spring-loaded release mechanism, wherein the spring-loaded release mechanism is used to release contents within the first frying basket or the second frying basket by selectively opening the transfer chute.
12. The food frying and distribution device as claimed in
the frozen-foods inlet comprises an inlet opening, an inlet dispensing slide, and an inlet pneumatic actuator;
the inlet opening laterally traversing into the housing;
the inlet opening being positioned adjacent to the at least one fryer basin;
the inlet dispensing slide being hingedly connected to the housing, adjacent to the inlet opening;
the inlet pneumatic actuator being operatively coupled in between the inlet dispensing slide and the housing, wherein the inlet pneumatic actuator is used to selectively open and close the inlet dispensing slide; and
the inlet pneumatic actuator being electronically connected to the control unit.
13. The food frying and distribution device as claimed in
the fried-foods outlet comprises an outlet opening, an outlet dispensing slide, and an outlet pneumatic actuator;
the outlet opening laterally traversing into the housing;
the outlet opening being positioned adjacent to the at least one fryer basin;
the outlet dispensing slide being hingedly connected to the housing, adjacent to the outlet opening;
the outlet pneumatic actuator being operatively coupled in between the outlet dispensing slide and the housing, wherein the outlet pneumatic actuator is used to selectively open and close the outlet dispensing slide; and
the outlet pneumatic actuator being electronically connected to the control unit.
14. The food frying and distribution device as claimed in
the first conveyor comprises a first motor, a first chain-drive, and a first linear track;
the first linear track being internally connected along the housing;
the first chain drive being mounted along the first linear track;
the first frying basket being slidably connected along the first linear track;
the first frying basket being terminally connected to the first chain drive;
the first motor being operatively coupled to the first chain drive, wherein the first motor is used to actuate the first chain drive; and
the first motor being electronically connected to the control unit.
15. The food frying and distribution device as claimed in
the second conveyor comprises a second motor, a second chain-drive, and a second linear track;
the second linear track being internally connected along the housing;
the second chain drive being mounted along the second linear track;
the second frying basket being slidably connected along the second linear track;
the second frying basket being terminally connected to the second chain drive;
the second motor being operatively coupled to the second chain drive, wherein the second motor is used to actuate the second chain drive; and
the second motor being electronically connected to the control unit.
16. The food frying and distribution device as claimed in
at least one access port;
at least one maintenance panel;
the at least one access port laterally traversing into the housing; and
the at least one maintenance panel being hingedly connected to the housing, adjacent to the at least one access port.
17. The food frying and distribution device as claimed in
at least one temperature sensor;
the at least one temperature sensor being in thermal communication with the at least one fryer basin; and
the at least one temperature sensor being electronically connected to the control unit.
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The current application claims a priority to the U.S. Provisional Patent application Ser. No. 62/719,844 filed on Aug. 20, 2018.
The present invention generally relates to food preparation. More specifically, the food frying and distribution device relates to a two-stage food fryer combined with a dispensing tool.
Social trends have advanced the food preparation and service industry away from independent food preparation and towards convenience and speed. The homecooked meal is being methodically replaced with options that result in increased time and energy efficiency, resulting generally in less time spent eating and more time spent otherwise. Among the methods developed for providing cheap food to consumers is the vending machine. Such devices often provide a wide variety of foods, particularly pre-packaged or ready-to-eat products including snack foods and frozen desserts. These machines are restocked regularly to provide variety and availability to the user. Some vending machines can even provide fresh-cooked food that is not cold or pre-packaged. Among the more popular of these devices is a food-frying vending machine. This vending machine type typically douses the food in hot oil while the food is frozen and subsequently dispense the resultant food product to the consumer.
However, these food-frying vending machines can take a long time to deliver the final food product to the user. It takes time to raise the frying oil from its idle state to the appropriate state needed to properly and thoroughly cook the foods. Further, once the oil is ready, more time is required for the food to be adequately and safely cooked within the hot oil. In addition, once cooked, more time must pass for the foods to be cooled down enough for the user to handle and eat. The excessive required time contradicts current culinary trends towards speed and efficiency. What is needed is a device that can shorten the amount of time a consumer must wait before receiving food. Further desirable is a device that can provide that cooked food efficiently and effectively to the consumer.
The present invention addresses these issues. The present invention intends to provide users with a device that can cook frozen food in oil at least partially and store that food prior to being selected and/or purchased by a user. The present invention can then immediately re-fry the pre-fried food stored within the device once the user has purchased a food item. A series of conveyors are used to lift the frying baskets into and out of the hot cooking oil. A set of trapdoors and chutes is utilized to store pre-cooked items until a consumer interacts with the present invention. The food items are then separated and dispensed in appropriate quantities into the second fryer. After pre-fried food is reheated, the food is lifted and dispensed to the consumer, after a comparatively short amount of time.
All illustrations of the drawings are for the purpose of describing selected versions of the present invention and are not intended to limit the scope of the present invention.
The present invention is a food frying and distribution device that is used to pre-cook frozen food for storage and subsequent dispensing. The present invention is configured to fry food to near completion, store that food, and then finish cooking upon consumer request, thereby reducing cooking time. The present invention comprises a housing 1, a frozen-foods inlet 4, a fried-foods outlet 8, at least one fryer basin 12, a first frying basket 15, a second frying basket 16, a first conveyor 21, a second conveyor 25, a vending mechanism 29, and a control unit 44, as seen in
The general configuration of the aforementioned components allows the present invention to efficiently and effectively fry food stuffs in a segmented manner in order to have the final version of the food stuffs readily available to the consumer. The housing 1 comprises a roof 2 and a floor 3, as seen in
The at least one basin body 13 requires a mechanism for raising the temperature of the contents. To this end, the at least one fryer basin 12 comprises a basin body 13 and a heater 14, as seen in
In the preferred version of the present invention, the at least one fryer basin 12 is divided into sections corresponding to the first frying basket 15 and the second frying basket 16. To this end, the at least one fryer basin 12 may be a first fryer basin and a second fryer basin, as seen in
While versions of the present invention exist that require regular supplementation of frozen foods, the effectiveness of the present invention improves by including more long-term food storage than that provided by the vending mechanism 29. To achieve this goal, the present invention further comprises a freezer 45, as seen in
The freezer 45 benefits from the addition of enhanced control over the quantity of food being dispensed through the frozen-foods inlet 4. Therefore, the freezer 45 comprises a motorized hatch door 46, as seen in
In order to both retain pre-cooked foods and dispense these foods in accurate quantities, the vending mechanism 29 must be equipped with components that allow for flow regulation. To this end, the vending mechanism 29 comprises a retaining assembly 30 and a weight assembly 37, as seen in
The retaining assembly 30 relates to a series of features that enable reception, storage, and transferal of pre-cooked foods from the first frying basket 15 to the weight assembly 37. To achieve this, the retaining assembly 30 comprises a motorized receiving chute 31, a first trapdoor mechanism 32, and a first receptacle 33, as seen in
Pre-cooked foods may have different surface properties, resulting in unpredictable motion or resistance to motion through the retaining assembly 30. To reduce this variance, the first receptacle body 35 tapers from the first receptacle inlet 34 to the first receptacle base 36, as seen in
The weight assembly 37 requires components capable of measuring and dispensing pre-cooked food through the housing 1. To this end, the weight assembly 37 comprises a weight sensor 38, a second trapdoor mechanism 39, and a second receptacle 40, as seen in
Similar to the retaining assembly 30, pre-cooked foods within the weight assembly 37 may have different surface properties, resulting in unpredictable motion or resistance to motion through the weight assembly 37. To reduce this variance, the second receptacle body 42 tapers from the first receptacle inlet 34 to the first receptacle base 36, as seen in
The first frying basket 15 and the second frying basket 16 must both be capable of receiving food, containing food during the frying process, and dispensing food throughout the various components of the present invention. To provide this capability, the first frying basket 15 and the second frying basket 16 each comprise a lateral basket wall 17, a basket base 18, a transfer chute 19, and a spring-loaded release mechanism 20, as seen in
The frozen-foods inlet 4 must be configured to only allow authorized users to add frozen foods to the components within the housing 1. To prevent tampering, the frozen-foods inlet 4 comprises an inlet opening 5, an inlet dispensing slide 6, and an inlet pneumatic actuator 7, as seen in
The fried-foods outlet 8 must be configured to provide fully cooked food to the user in a convenient and efficient manner. To enable this, the fried-foods outlet 8 comprises an outlet opening 9, an outlet dispensing slide 10, and an outlet pneumatic actuator 11, as seen in
The first conveyer 21 requires a mechanism by which to rise and lower in a controlled manner through the housing 1. To provide this capacity, the first conveyor 21 comprises a first motor 22, a first chain-drive 23, and a first linear track 24, as seen in
Similar to the first conveyer 21, the second conveyer 25 requires components that allow for vertical motion through the housing 1, particularly between the at least one fryer basin 12 and the fried-foods outlet 8. To provide this capacity, the second conveyor 25 comprises a second motor 26, a second chain-drive 27, and a second linear track 28, as seen in
The present invention includes components that move, heat, cook, and transfer electricity. As such, the present invention requires maintenance to ensure food safety and quality. To address this issue, the present invention further comprises at least one access port 47 and at least one maintenance panel 48, as seen in
The present invention further benefits from the inclusion of sensors that monitor the progress of cooking. To this end, the present invention further comprises at least one temperature sensor 49, as seen in
The present invention includes a preferred system for usage. An administrative user interacts with the control panel to begin the process. The heater 14 activates, raising the temperature of the cooking oil contained within the at least one fryer basin 12. Frozen food is entered into the frozen-foods inlet 4. This frozen food drops from the frozen-foods inlet 4 into the first frying basket 15. When the at least one temperature sensor 49 registers the appropriate cooking temperature, the first frying basket 15 is lowered into the at least one fryer basin 12. Upon pre-cooking completion, as preferably determined by calculation of the immersion time, the first frying basket 15 is raised out of the at least one fryer basin 12. The first frying basket 15 rises into position adjacent to the vending mechanism 29. The transfer chute 19 of the first frying basket 15 and the motorized receiving chute 31 of the retaining assembly 30 open concurrently, resulting in the transfer of the pre-cooked food to the retaining assembly 30. These steps are repeated until the retaining assembly 30 is filled. In order to retrieve cooked food from the present invention, a user next approaches a control panel and enters a fried food order, which is transferred to the control unit 44. The control unit 44 sends corresponding signals to the second motor 26 and the weight assembly 37. The weight assembly 37 deposits the appropriate amount of pre-cooked food into the second frying basket 16. The second frying basket 16 is then lowered into the at least one fryer basin 12 for a final cook and reheat. Once the food is fully cooked, as preferably determined by calculation of the immersion time, the second frying basket 16 lifts out of the at least one fryer basin 12. The second frying basket 16 rises into position adjacent to the fried-foods outlet 8. The transfer chute 19 of the second frying basket 16 and the outlet dispensing slide 10 of the fired-foods outlet 10 concurrently open, which results in the transfer of the fully cooked food to the user.
Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.
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