An image sensor device includes a transistor disposed in a pixel region; a salicide block layer covering the pixel region; a first ild layer covering the salicide block layer; a second ild layer on the first ild layer; a source contacts extending through the second and first ild layers and the salicide block layer, and including first polysilicon plug in the first ild layer, first self-aligned silicide layer on the polysilicon plug and first conductive metal layer on the first self-aligned silicide layer; and a drain contact extending through the second and first ild layers and the salicide block, and including second polysilicon plug in first ild layer, second self-aligned silicide layer on the second polysilicon plug, and second conductive metal layer on the second self-aligned silicide layer.
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11. A method of fabricating semiconductor image sensor device, comprising:
providing a semiconductor substrate comprising an image-sensing pixel region;
forming a mos transistor on said semiconductor substrate within said image-sensing pixel region, wherein said mos transistor comprises a source region, a drain region spaced apart from said source region, a channel region between said source region and said drain region, and a gate over said channel region;
forming a silicide block (SAB) layer covering said mos transistor and said image-sensing pixel region;
forming a first inter-layer dielectric (ild) layer covering said SAB layer;
forming a first doped polysilicon plug and a second doped polysilicon plug in said first ild layer on said source region and said drain region, respectively;
forming a first salicide layer and a second salicide layer on said first doped polysilicon plug and said second doped polysilicon plug, respectively;
forming a second ild layer directly on said first ild layer and covering said first salicide layer and said second salicide layer; and
forming a first conductive metal layer and a second conductive metal layer in said second ild layer and on said first salicide layer and said second salicide layer, respectively.
1. A semiconductor image sensor device, comprising:
a semiconductor substrate comprising an image-sensing pixel region;
a mos transistor disposed on said semiconductor substrate within said image-sensing pixel region, wherein said mos transistor comprises a source region, a drain region spaced apart from said source region, a channel region between said source region and said drain region, and a gate over said channel region;
a salicide block (SAB) layer covering said mos transistor and said image-sensing pixel region;
a first interlayer dielectric (ild) layer covering said SAB layer;
a second ild layer directly on said first ild layer;
a source contact on said source region, said source contact extending through said second ild layer, said first ild layer, and said SAB layer, and said source contact comprising a first doped polysilicon plug in said first ild layer, a first salicide layer disposed on said first doped polysilicon plug, and a first conductive metal layer in said second ild layer and on said first salicide layer; and
a drain contact on said drain region, said drain contact extending through said second ild layer, said first ild layer, and said SAB layer, and said drain contact comprising a second doped polysilicon plug in said first ild layer, a second salicide layer disposed on said second doped polysilicon plug, and a second conductive metal layer in said second ild layer and on said second salicide layer.
2. The semiconductor image sensor device according to
3. The semiconductor image sensor device according to
4. The semiconductor image sensor device according to
5. The semiconductor image sensor device according to
a gate contact on said gate, said gate contact extending through said second ild layer, said first ild layer, and said SAB layer, and said gate contact comprising a third doped polysilicon plug in said first ild layer, a third salicide layer disposed on said third doped polysilicon plug, and a third conductive metal layer in said second ild layer and on said third salicide layer.
6. The semiconductor image sensor device according to
7. The semiconductor image sensor device according to
8. The semiconductor image sensor device according to
9. The semiconductor image sensor device according to
10. The semiconductor image sensor device according to
12. The method according to
13. The method according to
14. The method according to
15. The method according to
forming a gate contact on said gate, said gate contact extending through said second ild layer, said first ild layer, and said SAB layer, and said gate contact comprising a third doped polysilicon plug in said first ild layer, a third salicide layer disposed on said third doped polysilicon plug, and a third conductive metal layer in said second ild layer and on said third salicide layer.
16. The method according to
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The present invention relates to the field of semiconductor technology, and in particular, to a semiconductor image sensor device and a manufacturing method thereof.
A conventional unit pixel of a CMOS image sensor is composed of a buried photodiode (BPD) and four NMOS transistors. The four NMOS transistors include a transfer transistor for transferring photoelectric charges generated in a buried photodiode to a sensing node, a reset transistor for resetting the sensing node in order to sense a next signal, a drive transistor for acting as a source follower, and a select transistor for outputting data to an output terminal in response to an address signal.
In CMOS image sensors, self-aligned silicide can be used to improve RC delay. However, the conventional self-aligned silicide process has certain limitations in its application to CMOS image sensors. The formation of silicide in most areas of the photosensitive area of a CMOS image sensor (such as the photodiode area and the source/drain area in the photoactive area) usually results in an increase in leakage current, which reduces the image quality of the sensor.
Dark current is the most problem to be overcome in current CMOS image sensor technology. It is known that dark current may come from silicon damage and metal contamination. Among them, one of the sources of metal pollution is tungsten and metal silicide in the contact hole. In order to reduce dark current, CMOS image sensors usually use a non-silicide metal process, but the disadvantage is that the contact resistance of the pixels is high, which results in poor device performance.
The main purpose of the present invention is to provide an improved semiconductor image sensor device and a manufacturing method thereof to overcome the deficiencies and disadvantages in the prior art.
One aspect of the invention provides a semiconductor image sensor device, comprising a semiconductor substrate comprising an image-sensing pixel region; a MOS transistor disposed on the semiconductor substrate within the image-sensing pixel region, wherein the MOS transistor comprises a source region, a drain region spaced apart from the source region, a channel region between the source region and the drain region, and a gate over the channel region; a salicide block (SAB) layer covering the MOS transistor and the image-sensing pixel region; a first interlayer dielectric (ILD) layer covering the SAB layer; a second ILD layer directly on the first ILD layer; a source contact on the source region, the source contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the source contact comprising a first doped polysilicon plug in the first ILD layer, a first salicide layer disposed on the first doped polysilicon plug, and a first conductive metal layer in the second ILD layer and on the first salicide layer; and a drain contact on the drain region, the drain contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the drain contact comprising a second doped polysilicon plug in the first ILD layer, a second salicide layer disposed on the second doped polysilicon plug, and a second conductive metal layer in the second ILD layer and on the second salicide layer.
According to some embodiments of the invention, the first doped polysilicon plug is in direct contact with the source region and the second doped polysilicon plug is in direct contact with the drain region.
According to some embodiments of the invention, the first doped polysilicon plug and the second doped polysilicon plug comprise N+ doped polysilicon.
According to some embodiments of the invention, the first salicide layer is coplanar with the second salicide layer.
According to some embodiments of the invention, the semiconductor image sensor device further comprises: a gate contact on the gate, the gate contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the gate contact comprising a third doped polysilicon plug in the first ILD layer, a third salicide layer disposed on the third doped polysilicon plug, and a third conductive metal layer in the second ILD layer and on the third salicide layer.
According to some embodiments of the invention, the first salicide layer, the second salicide layer, and the third salicide layer are coplanar.
According to some embodiments of the invention, the first salicide layer, the second salicide layer, and the third salicide layer comprise titanium silicide, cobalt silicide, nickel silicide, or tungsten silicide.
According to some embodiments of the invention, the first conductive metal layer, the second conductive metal layer, and the third conductive metal layer comprise tungsten, aluminum, titanium, titanium nitride, tantalum, or tantalum nitride.
According to some embodiments of the invention, a thickness of the first ILD layer directly above the gate is smaller than 300 angstroms.
According to some embodiments of the invention, the SAB layer comprises a silicon oxide layer.
Another aspect of the invention provides a method of fabricating semiconductor image sensor device. A semiconductor substrate comprising an image-sensing pixel region is provided. A MOS transistor is formed on the semiconductor substrate within the image-sensing pixel region. The MOS transistor comprises a source region, a drain region spaced apart from the source region, a channel region between the source region and the drain region, and a gate over the channel region. A silicide block (SAB) layer is formed to cover the MOS transistor and the image-sensing pixel region. A first inter-layer dielectric (LD) layer is formed to cover the SAB layer. A first doped polysilicon plug and a second doped polysilicon plug are formed in the first ILD layer on the source region and the drain region, respectively. A first salicide layer and a second salicide layer are formed on the first doped polysilicon plug and the second doped polysilicon plug, respectively. A second ILD layer is formed directly on the first ILD layer and covers the first salicide layer and the second salicide layer. A first conductive metal layer and a second conductive metal layer are formed in the second ILD layer and on the first salicide layer and the second salicide layer, respectively.
According to some embodiments of the invention, the first doped polysilicon plug is in direct contact with the source region and the second doped polysilicon plug is in direct contact with the drain region.
According to some embodiments of the invention, the first doped polysilicon plug and the second doped polysilicon plug comprise N+ doped polysilicon.
According to some embodiments of the invention, the first salicide layer is coplanar with the second salicide layer.
According to some embodiments of the invention, the method further comprises: forming a gate contact on the gate, the gate contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the gate contact comprising a third doped polysilicon plug in the first ILD layer, a third salicide layer disposed on the third doped polysilicon plug, and a third conductive metal layer in the second ILD layer and on the third salicide layer.
According to some embodiments of the invention, the first salicide layer, the second salicide layer, and the third salicide layer are coplanar.
According to some embodiments of the invention, the first salicide layer, the second salicide layer, and the third salicide layer comprise titanium silicide, cobalt silicide, nickel silicide, or tungsten silicide.
According to some embodiments of the invention, the first conductive metal layer, the second conductive metal layer, and the third conductive metal layer comprise tungsten, aluminum, titanium, titanium nitride, tantalum, or tantalum nitride.
According to some embodiments of the invention, a thickness of the first ILD layer directly above the gate is smaller than 300 angstroms.
Still another aspect of the invention provides a semiconductor image sensor device, comprising: a semiconductor substrate comprising an image-sensing pixel region; a MOS transistor disposed on the semiconductor substrate within the image-sensing pixel region, wherein the MOS transistor comprises a source region, a drain region spaced apart from the source region, a channel region between the source region and the drain region, and a gate over the channel region; a salicide block (SAB) layer covering the MOS transistor and the image-sensing pixel region; a first interlayer dielectric (ILD) layer covering the SAB layer; a second ILD layer directly on the first ILD layer; a source contact on the source region, the source contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the source contact comprising a first doped polysilicon plug in the first ILD layer and a first conductive metal layer in the second ILD layer; and a drain contact on the drain region, the drain contact extending through the second ILD layer, the first ILD layer, and the SAB layer, and the drain contact comprising a second doped polysilicon plug in the first ILD layer and a second conductive metal layer in the second ILD layer.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
In the following detailed description of the disclosure, reference is made to the accompanying drawings, which form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention.
Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present invention. Therefore, the following detailed description is not to be considered as limiting, but the embodiments included herein are defined by the scope of the accompanying claims.
Please refer to
According to an embodiment of the present invention, a gate dielectric layer 110_P is formed between the gate G1 of the MOS transistor T1 and the semiconductor substrate 100. A gate dielectric layer 110_L is formed between the gate G2 of the MOS transistor T2 and the semiconductor substrate 100. According to the embodiment of the present invention, a spacer SP1 may be formed on the sidewall of the gate G1 of the MOS transistor T1, and a spacer SP2 may be formed on the sidewall of the gate G2 of the MOS transistor T2.
According to the embodiment of the present invention, a self-aligned silicide layer SAC_GL and a self-aligned silicide layer SAC_SL and a self-aligned silicide layer SAC_DL have been formed on the gate G2, the source region S2 and the drain region D2 of the MOS transistor T2 in the logic circuit region 102, respectively. It is worth noting that at this point, the self-aligned silicide layer is formed only in the logic circuit region 102, and no self-aligned silicide layer is formed on the MOS transistor T1 includes a gate G1, a source region S1, and a drain region D1 in the pixel region 101. In this way, metal contamination can be avoided and dark current can be reduced.
The self-aligned silicide process first deposits a thin metal layer, such as titanium, cobalt, nickel, etc., on a wafer on which a semiconductor element (such as a transistor) has been formed. Next, the wafer is heated so that the metal reacts with the exposed silicon in the active region (for example, the source region, the drain region, and the gate) of the semiconductor element to form a low-resistance metal silicide. The metal does not react with the silicon oxide and/or nitride insulating layers present on the wafer. After the reaction, any remaining metal is removed by chemical etching, leaving only silicide contacts in the active area of the element.
Before performing the above-mentioned self-aligned silicide process on the gate G2, source region S2, and drain region D2 of the MOS transistor T2 in the logic circuit region 102, a salicide block (SAB) layer 111 such as silicon oxide or silicon nitride is formed in the pixel region 101 to cover the MOS transistor T1. After the self-aligned silicide layer SAC_GL, self-aligned silicide layer SAC_SL and self-aligned silicide layer SAC_DL on the gate G2, source region S2, and drain region D2 of the MOS transistor T2 in the logic circuit region 102 an interlayer dielectric (ILD) layer 112 is deposited. The interlayer dielectric layer 112 covers the pixel region 101 and the logic circuit region 102. In the pixel region 101, the interlayer dielectric layer 112 covers the salicide block layer 111. The interlayer dielectric layer 112 may be a silicon oxide layer or a low dielectric constant material layer, but is not limited thereto. According to the embodiment of the present invention, the thickness t of the interlayer dielectric layer 112 directly above the gate G1 may be less than 300 angstroms, for example, 200 to 300 angstroms, but is not limited thereto.
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According to the embodiment of the present invention, the doped polysilicon plug 132 is in direct contact with the source region S1, and the doped polysilicon plug 133 is in direct contact with the drain region D1. According to the embodiment of the present invention, the doped polysilicon plug 132 and the doped polysilicon plug 133 include N+ doped polysilicon.
According to the embodiment of the present invention, the self-aligned silicide layer 142 and the self-aligned silicide layer 143 are coplanar.
According to an embodiment of the present invention, the semiconductor image sensor device 1 of the present invention further includes: a gate contact CT_GP, which is located on the gate G1, and the gate contact CT_GP extends through the interlayer dielectric layer 113, the interlayer dielectric layer 112, and the salicide block layer 111, and the gate contact CT_GP includes a doped polysilicon plug 131 in the interlayer dielectric layer 112, a self-aligned silicide layer 141 disposed on the doped polysilicon plug 131, and a conductive metal layer 161 in the interlayer dielectric layer 113 and on the self-aligned silicide layer 141.
According to the embodiment of the present invention, the self-aligned silicide layer 141, the self-aligned silicide layer 142, and the self-aligned silicide layer 143 are coplanar. According to the embodiment of the present invention, the self-aligned silicide layer 141, the self-aligned silicide layer 142, and the self-aligned silicide layer 143 include titanium silicide, cobalt silicide, nickel silicide, or tungsten silicide.
According to an embodiment of the present invention, the conductive metal layer 161, the conductive metal layer 162, and the conductive metal layer 163 include tungsten, aluminum, titanium, titanium nitride, tantalum, or tantalum nitride.
According to an embodiment of the present invention, the thickness of the interlayer dielectric layer 112 directly above the gate G1 is less than 300 angstroms.
According to an embodiment of the present invention, the silicide blocking layer 111 includes a silicon oxide layer.
Please refer to
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
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