A clamping device has a main body with a bore that extends from a back to a front end thereof. The bore has a fastening area proximate the back end, a front-end axial abutment surface and a central axial abutment surface. A centering sleeve is disposed in the bore and extends axially between a centering sleeve first and second axial end. A guide sleeve is disposed in the bore and partially in the centering sleeve. The guide sleeve extends axially between a guide sleeve first and second axial end. A locking member is removably disposed in the fastening area, has a tapered abutment surface and faces the front end. The centering sleeve is axially retained by and between the tapered abutment surface and the central axial abutment surface. The guide sleeve is axially retained by the tapered abutment surface and the central axial abutment surface.
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1. A clamping device for clamping a tool or work piece, the clamping device comprising:
a main body having a stepped bore extending from a back end to a front end thereof, the stepped bore having a fastening area located proximate the back end, a front-end axial abutment surface axially facing the back end and a central axial abutment surface axially facing the back end and located axially between the fastening area and the front-end axial abutment surface, the central axial abutment surface being located radially outward relative to the front-end axial abutment surface;
a centering sleeve disposed in the stepped bore, the centering sleeve extending axially between a centering sleeve first axial end and a centering sleeve second axial end;
a guide sleeve disposed in the stepped bore and partially in the centering sleeve, the guide sleeve extending axially between a guide sleeve first axial end and a guide sleeve second axial end;
a locking member removably disposed in the fastening area, the locking member having a tapered abutment surface formed thereon and facing the front end of the main body;
the centering sleeve being axially retained by and between the tapered abutment surface and the central axial abutment surface; and
the guide sleeve being axially retained by the tapered abutment surface and the central axial abutment surface.
2. The clamping device of
the centering sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
3. The clamping device of
a guide sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
4. The clamping device of
a first biasing member receiving pocket formed axially between the guide sleeve axial biasing unit receiving surface and the front-end axial abutment surface, the first biasing member receiving pocket being bounded by a radially outward facing surface of the lip; and
a first biasing member being disposed in the first biasing member receiving pocket, the first biasing member engaging the guide sleeve axial biasing unit receiving surface and the front-end axial abutment surface and the first biasing member urges the guide sleeve towards the tapered abutment surface of the locking member so that a guide sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
5. The clamping device of
a second biasing member receiving pocket is formed axially between the centering sleeve axial biasing unit receiving surface and a back-end axial abutment surface; and
a second biasing unit is disposed in the second biasing member receiving pocket, the second biasing unit engaging the centering sleeve axial biasing unit receiving surface and the back-end axial abutment surface, the second biasing unit urging the centering sleeve away from the back-end axial abutment surface so that a centering sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
6. The clamping device of
7. The clamping device of
8. The clamping device of
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This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/985,523 filed on Mar. 5, 2020, which is incorporated herein by reference in its entirety.
This invention relates to a clamping device for clamping a tool or work piece and more particularly to a clamping device having a main body with a centering sleeve disposed therein and a guide sleeve disposed in the main body and a portion of the centering sleeve.
A collet is a device having two or more “jaws” between which an object such as a tool or a work piece can be positioned, the jaws forming a collar around the object. The jaws of the collet are configured to constrict around the object and exert a clamping force. In one type of collet, constriction of the jaws may be affected by pushing a suitable mechanism around the circumference of the collet. In another type of collet called a draw-in collet, the collet is tapered and drawn into a sleeve to cause the jaws to constrict around the tool or work piece. Collets are typically fabricated from steel, which allows the jaws to be sufficiently flexible relative to each other to facilitate the constriction of the tool or work piece.
With regard to either type, the collet is held in a clamping device, which is connected to a shaft that can be rotated, which in turn causes the tool or the work piece to rotate. In instances in which a tool is clamped in the collet and rotated, the tool is made to engage or be engaged by a work piece. In instances in which the work piece is clamped in the collet and rotated, the work piece engages or is engaged by a tool.
The rotational accuracy of the tool or the work piece affects the process of removing swarf from the work piece. In particular, the rotational accuracy of the tool or the work piece is typically a function of concentricity along the axis of rotation. Once clamped into a machine tool such as a lathe or a grinding machine, the tool or work piece is adjusted to attain concentricity upon rotation. The concentricity achieved with mechanical clamping is often inadequate or compromised during rotation, thereby resulting in runout, which will detrimentally affect the finished work piece. Concentricity is often adjusted numerous times during an operation of a machine tool. For example, some guiding sleeves that guide collets introduce additional runout because they cannot be precision ground in place in the main body. In addition, some guiding sleeves are made of materials that tend to flexibly deform during use. Furthermore, some guiding sleeves are merely held in place by friction and tend to undesirably move towards the front end of the main body when the collet is removed from the guiding sleeve. In addition, some prior art clamping systems require separate centering sleeves and/or guiding sleeves for each size collet, which adds time to set up.
There is disclosed herein a clamping device for clamping a tool or work piece. The clamping device includes a main body that has a stepped bore which extends from a back end to a front end of the main body. The stepped bore has a fastening area located proximate the back end. A front-end axial abutment surface axially faces the back end and a central axial abutment surface axially faces the back end. The central axial abutment surface is located axially between the fastening area and the front end axial abutment surface. The central axial abutment surface is located radially outward relative to the front-end axial abutment surface. A centering sleeve is disposed in the stepped bore. The centering sleeve extends axially between a centering sleeve first axial end and a centering sleeve second axial end. A guide sleeve is disposed in the stepped bore and partially in the centering sleeve. The guide sleeve extends axially between a guide sleeve first axial end and a guide sleeve second axial end. A locking member is removably disposed in the fastening area. The locking member has a tapered abutment surface formed thereon and which faces the front end of the main body. The centering sleeve is axially retained by and between the tapered abutment surface and the central axial abutment surface. The guide sleeve is axially retained by the tapered abutment surface and the central axial abutment surface.
In some embodiments, a centering sleeve tapered abutment surface extends from the centering sleeve second axial end, towards and terminates at a centering sleeve exterior surface end portion of the centering sleeve. The centering sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
In some embodiments, a guide sleeve tapered abutment surface extends from the guide sleeve second axial end towards and terminates at a guide sleeve exterior surface of the guide sleeve. The guide sleeve tapered abutment surface engages the tapered abutment surface of the locking member.
In some embodiments, the guide sleeve includes a lip which extends axially from the guide sleeve first axial end towards the guide sleeve second axial end and terminates at a guide sleeve axial biasing unit receiving surface of the guide sleeve. The guide sleeve axial biasing unit receiving surface faces the guide sleeve first axial end.
In some embodiments, a first biasing member receiving pocket is formed axially between the guide sleeve axial biasing unit receiving surface and the front-end axial abutment surface. The first biasing member receiving pocket is bounded by a radially outward facing surface of the lip. A first biasing member is disposed in the first biasing member receiving pocket. The first biasing member engages the guide sleeve axial biasing unit receiving surface and the front-end axial abutment surface. The first biasing member urges the guide sleeve towards the locking member tapered abutment surface so that the guide sleeve tapered abutment surface engages the locking member tapered abutment surface.
In some embodiments, the centering sleeve includes a substantially cylindrical exterior portion that extends from the centering sleeve first axial end to a radially outward projecting centering sleeve flange. The centering sleeve flange has a centering sleeve axial biasing unit receiving surface which faces toward the centering sleeve first axial end. A second biasing member receiving pocket is formed axially between the centering sleeve axial biasing unit receiving surface and the back-end axial abutment surface. A second biasing unit is disposed in the second biasing member receiving pocket. The second biasing unit engages the centering sleeve axial biasing unit receiving surface and the back-end axial abutment surface. The second biasing unit urges the centering sleeve away from the back-end axial abutment surface so that the centering sleeve tapered abutment surface engages the locking member tapered abutment surface.
In some embodiments, the stepped bore of the main body includes a conical main-body taper that expands outwardly towards the front end. The conical main-body taper is configured to receive a tool holding portion of a collet. The tool holding portion has a tapered exterior surface that is configured to frictionally engage the conical main-body taper.
In some embodiments, the stepped bore of the main body has a recess located proximate the front end. An annular insert is disposed in the recess and has a tapered interior surface formed on a portion thereof. The tapered interior surface is configured to receive a tool holding portion of a collet. The tool holding portion has a tapered exterior surface which is configured to engage the tapered interior surface.
In some embodiments, the annular insert is made from a carbide material.
In some embodiments, the guide sleeve first axial end is spaced apart from the tapered exterior surface in a direction away from the front end and towards the back end along the elongate cylindrical portion.
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The exterior surface 2300E of the centering sleeve 2300 has a substantially cylindrical exterior portion 2300J from the centering sleeve first axial end 2300A to a radially outward projecting centering sleeve flange 2300F. The cylindrical portion 2300J has an outside diameter that is slightly less than the third inside diameter D23 of the main body 2100. The centering sleeve flange 2300F has an outside diameter that is slightly less than the fourth inside diameter D24 of the main body 2100 thereby forming an annular gap G14 between the centering sleeve 2300 and the main body 2100. The centering sleeve flange 2300F has a centering sleeve axial biasing unit receiving surface 2300Q which faces toward the centering sleeve first axial end 2300A.
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The guide sleeve 2200 is inserted into the main body 2100 through the back end 2100B which makes it easier to assembly and provides more security in function, because the guide sleeve 2200 cannot glide out the main body 2100, when moving the collet 2500 forward. As soon as the guide sleeve 2200 moves forward toward the front end 2100F a certain small distance, the guide sleeve 2200 is stopped by the front-end axial abutment surface 2102 in the main body 2100.
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Although this invention has been shown and described with respect to the detailed embodiments thereof, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed in the above detailed description, but that the invention will include all embodiments falling within the scope of the appended claims.
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