Methods and systems are provided for mixing and heat exchange of fluids. In one example, a fluid mixing and heat exchange device includes a hot water tank, a mixing chamber spaced away from the hot water tank and fluidly coupled to a first liquid reservoir, a first chilling module fluidly coupled to the mixing chamber, a coolant tank fluidly coupled to the first chilling module, a radiator fluidly coupled to the coolant tank, and a dispensing manifold fluidly coupled to the mixing chamber and adapted to dispense a mixed and chilled fluid mixture to a plurality of fluid vessels.
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1. A method for preparing a gelatin-based product, comprising:
operating a device in a shot-making mode, wherein operating the device in the shot-making mode includes:
receiving a user input indicating a type of shot to be made;
flowing a regulated amount of hot water from a hot water tank, through a needle, and into a mix pod containing a gelatin-based mixture to form a gelatin slurry, and
evacuating the gelatin slurry from the mix pod, through a first chilling module, and into one or more cups via an array of dispensing heads; and
operating the device in a cleaning mode, wherein operating the device in the cleaning mode includes:
flowing hot water from the hot water tank, through the needle, and into the mix pod that was evacuated, and
pumping the hot water out of the mix pod, and through the array of dispensing heads,
wherein the device comprises the hot water tank, the needle, the first chilling module, and the array of dispensing heads.
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The present application is a continuation of continuation-in-part application Ser. No. 16/121,553, entitled “A FLUID MIXING AND HEAT EXCHANGE DEVICE”, and filed on Sep. 4, 2018. Applications Ser. No. 16/121,553 is a continuation-in-part of International Patent Application No. PCT/US2017/020812, entitled “DEVICE FOR PREPARATION OF GELATIN-BASED PRODUCTS”, and filed on Mar. 3, 2017. International Patent Application No. PCT/US2017/020812 claims priority to U.S. Non-Provisional application Ser. No. 15/061,744, entitled “DEVICE FOR PREPARATION OF GELATIN-BASED PRODUCTS”, and filed on Mar. 4, 2016. The entire contents of the above-listed applications are hereby incorporated by reference for all purposes.
Fluid systems may be employed in various environments, including various vehicles, manufacturing facilities, and the like, which mix and exchange heat with a variety of different fluids. In some examples, solids may be mixed with one or more fluids to create a fluid (e.g., liquid) mixture which may then be mixed with additional fluids and/or cooled via a heat exchange system with additional fluids or alternate cooling devices. However, fluid cooling in such systems may take a long time and/or involve many pieces of equipment, thereby increasing system costs and a time to prepare a desired fluid mixture at a target temperature. Further, temperature control in such heat exchange systems may be challenging and involve complicated control systems.
In one example, the issues described above may be addressed by a device comprising a hot water tank, a mixing chamber spaced away from the hot water tank and fluidly coupled to a first liquid reservoir, a first chilling module fluidly coupled to the mixing chamber, a coolant tank fluidly coupled to the first chilling module, a radiator fluidly coupled to the coolant tank, and a dispensing manifold fluidly coupled to the mixing chamber and adapted to dispense a mixed and chilled fluid mixture to a plurality of fluid vessels The system may be used for heating and/or cooling various slurries or gelatins, including non-edible and non-food mediums.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
The following description relates to systems and methods for mixing and exchanging heat with various fluids of a fluid system for the preparation of a slurry. Specifically, a single and contained fluid mixing and heat exchange device, such as the device shown in
Once all the necessary ingredients are loaded into the device, all the steps for making a batch of gelatin-based shots are performed within the device. Thus, the mixing and chilling may be fully-contained within one device. In another example, the mixing may be fully-contained within one device, while the chilling may be done external to the device. Further, the chilling may be performed more quickly with a chiller module of the device than conventional chilling methods for making gelatin-based shots. By automating the shot-making process, shots may be made more efficiently, thereby saving a user's time and money. Additionally, the mixing and chilling process of the device ensures the consistency of the shots. In one example, businesses such as bars, night clubs, restaurants, hospitals, and/or resorts may utilize the device to more efficiently prepare gelatin-based shots for their customers.
Returning to
Further,
In one example, the device 100 may be referred to as a shot-making device. Generally, the device 100 is configured to prepare multiple single servings of a gelatin-based product. In one embodiment, the device 100 may be configured to prepare gelatin-based shots containing alcohol. In other embodiments, the device 100 may be configured to prepare gelatin-based shots containing non-alcoholic beverages such as fruit juice, energy drinks, and soft drinks. In further embodiments, the device 100 may be configured to prepare gelatin-based shots containing various consumable products such as fruit, vitamins, supplements, etc.
Turning to
The device 100 may be wirelessly connected to a remote server 105 via a wireless network. Although a single remote server is shown in the example of
Further the remote server 105 may utilize the received information to discern trends and/or patterns to formulate user preferences, predict future orders, and send alerts and/or notifications to the user. Additionally, the server 105 may analyze the information received from the controller 106 to diagnose and/or detect component failure and/or degradation. The remote server 105 may send an alert to the user to clean a component of the device 100, when a failure of that component is detected. In other examples, the remote server 105 may send a notification to a user to place an order for additional cartridges and/or alcohol, based on a most recent order, user preferences, and based on the usage rates of the alcohol and/or gelatin powder containing cartridges.
Additionally, the remote server 105 may send updates to the controller 106. For example, the remote server 105 may send the controller updated alcohol and gelatin cartridge information, advertisements which may be tailored to the user based on the user preferences, updated control routines that may be executed by the controller 106, cleaning schedules, etc. In this way, operation of the device may be remotely tracked and monitored by the remote server 105.
The device 100 may further include a power adapter 190 and/or connector for connecting the device 100 to a power source (e.g., a wall outlet). In other embodiments, the device 100 may include a battery and be battery operating. Controller 106 may receive electrical power from the power adapter 190. The controller 106 may distribute electrical power to various components of the device 100 such as pumps, motors, valves, sensors, and other electrically powered components of the device 100. Thus, the controller 106 may adjust operation of the various components of the device 100 by manipulating a voltage and/or current supplied to said components. For example, and as explained in greater detail below, the controller 106 may adjust operation of device components based on a type of gelatin mixture and/or alcohol admitted into the device 100.
The device 100 may operate in a plurality of modes such as one or more of a ready-to-eat mode, a quick-prep mode, and a cleaning mode, where the ready-to-eat and the quick-prep mode may both be shot-making modes. In some examples, the user may select a desired mode via the user interface 104. Additionally or alternatively, the controller 106 may switch between modes based on current operating conditions. For example, the device 100 may run in the cleaning mode once the shots have been made and a shot-making mode has been terminated. In the ready-to-eat shot-making mode, the device 100 may prepare a plurality of consumable, gelatin-based shots, which may include one or more of alcohol, vitamins, fruit, juices, etc. that are set. The quick-prep shot-making mode may include steps similar to the ready-to-eat shot-making mode to produce gelatin-based shots; however, these gelatin-based shots produced during the quick-prep shot-making mode may not be set. Put another way, the gelatin-based shots produced during the quick-prep shot-making mode may not be gelled into a solid state and may instead be in a liquid state upon completion of a cycle in the quick-prep mode, for example with a shortened cooling time as compared to the full-prep ready-to-eat mode. The gelatin-based shots produced during the quick-prep shot-making mode that may be in a liquid state at a completion of a quick-prep shot-making mode cycle may be chilled in an external cooling chamber following completion of the quick-prep shot-making mode cycle. As the quick-prep shot-making mode does not involve fully setting the gelatin-based shots, the quick-prep shot-making mode may have a cycle time that is less than the ready-to-eat shot-making mode, which does include setting the gelatin-based shots. Thus, the quick-prep shot-making mode may be particularly advantageous for use examples where a large quantity of gelatin-based products are desired to be produced in a short amount of time. For example, in cases where a commercial establishment, such as a bar or restaurant, may wish to prepare a large quantity of gelatin-based shots, the quick-prep shot-making mode may be useful for quickly producing the gelatin-based shots in a liquid form, and then these gelatin-based shots in the liquid form may be set in an external cooling chamber, such as an external refrigerator. As each cycle time to produce the gelatin-based shots in the quick-prep shot-making mode does not require that the gelatin-based shot be solidified, the overall cycle time for each quick-prep shot-making cycle may be faster than the cycle time for each ready-to-eat shot-making cycle. The cleaning mode may comprise flowing water or another cleaning fluid through the fluid lines and reservoirs of the device to clear residual gelatin mixture therefrom. Further, a user may remove various components of the device such as drawers and containers for cleaning thereof.
Inside the housing 102, the device 100 includes a consumable cartridge receptacle (also referred to herein as pod receptacle) 107, and one or more liquid reservoirs, such as alcohol reservoir 108. It should be appreciated that although in the example of
Before initiating the shot-making mode, a user may open the door 110 and fill the alcohol reservoir 108 with an alcoholic beverage or other consumable liquid. The user may additionally or alternatively load a consumable cartridge (also referred to herein as pod) 112 into the pod receptacle 107. Loading of the consumable pod 112 may comprise inserting the pod 112 into the pod receptacle 107, and then adjusting an injection needle to penetrate the pod 112. The pod receptacle 107 may be configured (e.g., sized and/or shaped) to receive one or more pods. In some examples, the pod 112 and pod receptacle 107 may include mating features adapted to interface with one another to physically secure the pod 112 and pod receptacle 107. After inserting the pod 112 into the pod receptacle 107, the user may then adjust the position of an injection needle 114 to an engaged position, which may comprise puncturing the pod 112 with the injection needle 114. Thus, the user may push the needle 114 through a wall of the pod 112 (e.g., top wall of the pod 112), such that the needle 114 extends into the interior of the pod 112. The engaged position of the needle 114 therefore, may be a position where the needle 114 extends into the interior of the pod 112.
The consumable pod 112 may be a container containing dry ingredients such as gelatin powder. In one example, the pod 112 may be a rigid container. In another example, the pod 112 may have a shape such as rectangular, square, or cylindrical. Additionally, the pod 112 may be single use (e.g., only used for one batch of shots).
In examples where more than one alcohol reservoir 108 is included in the device 100, each of the alcohol reservoirs may contain a different type of alcohol. In other examples, the alcohol reservoir 108 may contain non-alcoholic liquids such as fruit juice, energy drinks, and soft drink. Further, solid items such as vitamins, supplements, and fruit may be deposited into the alcohol reservoir 108. The alcohol reservoir 108 may be covered by the door 110 and may be sealed at all openings or ports such that the alcohol within the reservoirs may not be contaminated. In one example, the alcohol reservoir 108 may comprise a rectangular cross-section and may be made of a material able to contact food products such as food grade plastic.
Before or after loading the consumable pod 112 and/or filling the alcohol reservoir 108, a user may be prompted via the user interface 104 to identify the cartridge type and/or alcohol type of the pod 112 and alcohol, respectively, in the device 100. The cartridge type may include one or more of a manufacturer, flavor, size, product identification number, serial number, etc., of the pod 112. Similarly, the alcohol type may include one or more of a liquor type, brand, manufacturer, product identification number, etc., of the alcohol in the alcohol reservoir 108.
Thus, a request may be presented to the user on the user interface 104 for the user to identify the cartridge type and/or alcohol type. In one example, the device 100 may include a product identification barcode scanner 115 for identifying the consumable cartridge and/or alcohol types. The scanner 115 may be one of a laser, LED, pen-type, RFID, etc., type scanner. The scanner 115 may be positioned on an interior surface of a wall (e.g., front wall) of the device 100. In this way, a user may hold the pod 112 and/or alcohol bottle near the scanner 115, exterior to the housing 102, and the scanner 115 may identify the cartridge and/or alcohol type based on a barcode or other identifying label of the pod 112 and/or alcohol bottle. Each pod 112 may therefore include an electronic indicator, identifier tag, or other electronic label (e.g., microchip) readable by the scanner 115. Consumable data contained within the electronic identifier tag may then be transferred to the controller 106 from the scanner 115. In one example, consumable data may include one or more of a number of shots to be made from the consumable pod 112, a flavor of contents (e.g., dry ingredients) within the pod 112, an expiration date of the contents within the consumable pod 112, a manufacturing data of the pod 112, and/or a manufacturer of the consumable pod 112.
In another example, the user may select the cartridge type and/or alcohol type from a list of consumable cartridges and/or alcohol types, presented to the user via the user interface 104. For example, a catalog or library of consumable cartridges and/or alcohols may be stored in memory of the controller 106. The user may search the catalog based on a manufacturer, liquor type, etc., via the user interface 104. Further, the user may search a most recent list of alcohols and/or cartridges used in the device 100.
Further, based on the type of cartridge and/or alcohol identified by the user or scanner 115, the controller 106 may look up product information for the pod 112 and/or alcohol, specific to the cartridge and/or alcohol type. Thus, the controller 106 may store product information for each type of pod 112 and/or alcohol in non-transitory memory, such as in a look-up table. The product information for the pod 112 and/or alcohol may therefore be accessed from the look-up table based on the identified cartridge and/or alcohol type. The cartridge product information may include the manufacturer, cartridge size, flavor, gelatin power amount, etc., of the pod 112. Similarly, the alcohol product information may include the manufacturer, liquor type, alcohol concentration, flavor, etc., of the alcohol.
After the pod 112 has been loaded, and one or more consumables have been inserted into the alcohol reservoir 108, the user may initiate the shot-making process via one or more buttons or touch screens included on the device 100, such as via user interface 104. For example, a ready-to-eat shot-making mode or a quick-prep shot-making mode may be selected to initiate the shot-making process. In other examples, the controller 106 may initiate the shot-making process in response to an indication that the pod 112 has been loaded into the pod receptacle 107, one or more consumables have been inserted into the alcohol reservoir 108, and the door 110 is closed. The device 100 may include various sensors for detecting current operating conditions of the alcohol reservoir 108, door 110, and pod 112. For example, the device 100 may include a flow meter or fluid level sensor for determining an amount of alcohol in the alcohol reservoir. Further, a position sensor may be included within the door 110 for estimating a current position of the door 110.
The shot-making process may comprise a first mixing phase where the gelatin powder in the pod 112 is mixed with hot water, a second mixing phase where alcohol and/or additional water is added to the mixture, a first chilling phase where the mixture is cooled to a first threshold temperature, a dispensing phase, where the mixture is dispensed into one or more serving cups, and a second chilling phase where the dispensed mixture is cooled and hardened.
To begin the shot-making process, water from a hot water tank 116 may be introduced into the pod 112. Thus, the shot-making process may begin with the first mixing phase, where water is added to the pod 112 and mixed with the dry gelatin powder contained within the pod 112. The hot water tank 116 may include a heater 118 for heating water included in the tank 116. Tank 116 may receive water from a water source via a water inlet port 117 which may be integrated into the housing 102 for receiving water from a secondary source. In one example, the secondary water source may be a larger water reservoir external to the device 100. In another example, the secondary water source may be tap water. Water may be supplied to the hot water tank 116 from the water inlet port 117 via a first water line 119. In some examples, a first valve 120 may be positioned in the first water line 119 for regulating an amount of water supplied to the hot water tank 116. First water line 119 may therefore be coupled on a first end to the water inlet port 117 and on an opposite second end to the hot water tank 116.
In the description herein valves may in some examples be passive valves such as wax thermostatic valves that adjust position and flow there-through in response to changes in operating conditions. However, in other examples, one or more of the valves in the device 100 may be electrically actable valves, where the position of the valves may be adjusted by an actuator of the valve based on signals received from the controller 106. In this way, the controller 106 may send signals to the actuator of the valve to adjust the position of the valve. The actuator may be mechanically coupled to the valve. In this way, electrical signals (e.g., voltage and/or current) received from the controller 106 may be converted into mechanical movement of the valves.
Valves may be binary valves that may be adjusted between open first positions and closed second positions. In other examples, one or more of the valves may be continuously variable vales and may be adjusted to the open first position, closed second position, and any position there-between. In the closed second position, substantially no fluid may flow through the valves, and an amount of fluid flowing through the valves may increase as the valve deflects towards a more open position, away from the closed second position, where an opening formed by the valve may increase as the valve is adjusted towards a more open position. In yet further examples, the valves may be three-way valves.
Returning to the description of the hot water tank 116, the heater 118 may heat water in the water tank 116 to a threshold or desired temperature. Specifically, the controller 106 may be in electrical communication with the heater 118, and may adjust operation of the heater 118 (e.g., controller 106 may adjust a voltage and/or current supplied to the heater 118) to heat the water in the water tank 116 to the desired temperature. The desired temperature may be a temperature that causes dry ingredients in the pod 112 to dissolve. In some examples, the desired temperature may be approximately 212° F. However, in other examples, the desired temperature may be a range of temperatures between 150° F. and 212° F. In yet further examples, the controller may adjust and/or set the desired hot water temperature based on the cartridge and/or alcohol type. The temperature of the water in the tank 116 may be estimated based on outputs from a thermocouple or suitable temperature sensor coupled to the tank 116.
The hot water tank 116 may include a fluid level sensor for estimating an amount of water in the tank 116. The controller 106 may regulate an amount of water flowing to tank 116 by adjusting of the valve 120 based on the estimated amount of water in the tank 116. Thus, the controller 106 may regulate water flow into the tank 116 to maintain a desired amount of water in the hot water tank 116.
When the water in the hot water tank reaches the desired temperature and the shot-making process is initiated, the controller may adjust a second valve 122 coupled in a second water line 121 between the hot water tank 116 and the pod 112 towards a more open position. Thus, water from the hot water tank 116 may flow through the second water line 121 in response to opening of the second valve 122. Second water line 121 may fluidically couple the hot water tank 116 and pod 112. Specifically, the second water line 121 may be coupled one a first end to the hot water tank 116, and on an opposite second end to the injection needle 114, for delivering water from the tank 116 to the injection needle 114. A first flow meter 124 may be positioned in the water line 121 for limiting an amount of hot water supplied to the pod 112. The first flow meter 124 may track the amount of water passing through the second water line 121 and into the pod 112, and may cause the valve 122 to close once the required volume of water has been metered to the pod 112. The amount of hot water supplied to the pod 112 may be adjusted (e.g., by the controller 106) based on the cartridge type. For example, more hot water may be supplied for larger cartridges 112 containing more gelatin power. The amount of hot water supplied to the tank 116 may be adjusted by manipulating the position of the valve 122, and/or by regulating an amount of time the valve 122 is held open.
The injection needle 114 receives hot water from the tank 116, and directs the hot water into the pod 112. Thus, the gelatin powder included in the pod 112 mixes with the hot water and dissolves. The water and gelatin mixture may be referred to herein as a first liquid gelatin mixture. To increase the commingling of the water and gelatin powder, a mixing motor 126 may be physically coupled to the pod receptacle 107. The pod receptacle 107 may be rotated and/or oscillated by the motor 126. In one example the motor 126 may be a stepper motor. The motor 126 may be turned on for a duration (e.g., by the controller 106) to mix the water and gelatin powder. In some examples, the duration may be a preset value or range of values, and in other examples, the duration may be determined by the controller 106 based on the cartridge and/or alcohol type.
In some examples, the motor 126 may be turned on once the temperature of the water in the water tank 116 reaches the desired temperature. Additionally or alternatively, the motor 126 may be turned on in response to a determination that a pod 112 has been loaded in the pod receptacle 107. In yet further examples, the motor 126 may be turned on once the valve 122 is opened and water from the water tank 116 is flowing into the pod 112. The motor 126 may rotate the pod receptacle 107 according to a pre-determined agitation profile to mix contents of the pod 112 with the heated liquid (e.g. water) received from the hot water tank 116. Mixing may occur for duration until all the fluid and dry ingredients are fully dissolved. In alternate embodiments, the pod may also be configured to receive solid consumables such as fruit, supplements, and vitamins. As such the solid consumables may be liquefied in the pod 112 through the mixing process and mixed with the dry and fluid ingredients in the pod 112.
In some examples, water from the water inlet port 117 may be directly routed to the pod 112 without passing through the hot water tank 116 via a third water line 127. Third water line 127 may be fluidically coupled to the first water line 119 and the injection needle 114 for delivering cooler water from the water inlet port 117 to the pod 112. Thus, the water flowing through third water line 127 may be at a lower temperature than both the water in the water tank 116, and the water flowing from the tank 116 to the pod 112 via the second water line 121. A second flow meter 128 may be positioned within the third water line 127 for limiting an amount of water flowing to the injection needle 114 and pod 112. Flow meter 128 may be the same and/or similar to flow meter 124 described above.
Once the first liquid gelatin mixture is mixed (e.g., the gelatin powder is dissolved in the water), the gelatin mixture may be pumped out of the pod 112 through the needle 114, via a first pump 130 towards a mixing chamber 132 to begin the second mixing phase. The pump 130 may be coupled in a first liquid gelatin mixture line 134. The first liquid gelatin mixture line 134 may be coupled on a first end to the needle 114, and on an opposite second end to the mixing chamber 132. In one example the first pump 130 may be a peristaltic pump. The first liquid gelatin mixture mixes with a secondary liquid in the mixing chamber 132, where the secondary liquid may comprise one or more of alcohol and/or water. Thus a desired amount of the secondary liquid may be mixed with the first liquid gelatin mixture in the mixing chamber 132.
Alcohol from the alcohol reservoir 108 may be pumped to the mixing chamber 132 via an alcohol line 135. Specifically, the alcohol line 135 may be coupled to the alcohol reservoir 108 on a first end and to the mixing chamber 132 on an opposite second end for flowing alcohol from the reservoir 108 to the mixing chamber 132. The alcohol line 135 includes a valve 136, a flow meter 138, and a second alcohol pump 140. The valve 136 may be positioned proximate to a bottom face of the alcohol reservoir 108, for example, the valve 136 may be coupled to the bottom face of the alcohol reservoir 108. Controller 106 may adjust the position of the valve 136 by adjusting a current and/or voltage supplied to an actuator of the valve 136. Alcohol may be supplied to the mixing chamber 132 by opening the valve 136 and powering on the pump 140. Second alcohol pump 140 may in one example be a peristaltic pump. Pump 140, therefore pumps alcohol from the alcohol reservoir 108 to the mixing chamber 132, to mix with the first liquid gelatin mixture. Flow meter 138 may be the same or similar to flow meter 124 described above.
Further, flow meter 138 may be used to track alcohol consumption. Thus, the flow meter 138 may be used to estimate an amount of alcohol in the alcohol reservoir 108, based on an amount of alcohol exiting the alcohol reservoir 108 via the flow meter 138. In this way, the controller 106 may monitor an amount of alcohol in the alcohol reservoir 108, based on alcohol flow rates through the flow meter 138. When the alcohol volume in the alcohol reservoir 108 decreases below a threshold, the controller 106 may generate a notification to a user to refill the alcohol reservoir 108 and may present the notification to the user on the user interface 104. In this way, a user may be alerted when alcohol levels in the alcohol reservoir 108 are low, and additional alcohol needs to be added to the alcohol reservoir 108.
Alcohol from the alcohol reservoir 108 may be delivered to the mixing chamber 132 before, during and/or after the first liquid gelatin mixture is delivered to the mixing chamber 132 via line 134. The timing and amount of alcohol delivered to the mixing chamber 132 may be adjusted by one or more of manipulating the position of the valve 136, adjusting an amount of time the valve 136 is held open, adjusting a speed of the pump 140, and adjusting an amount of time the pump 140 is turned on. Thus, the valve 136 is adjusted and the pump 140 is turned on to deliver a desired amount of alcohol to the mixing chamber 132.
In some examples, the desired amount of alcohol may be a pre-set amount, or may be in a pre-set range of values. In other examples, the desired amount of alcohol may be adjusted based on a number of shots to be made. In yet further examples, the desired amount of alcohol may be determined and/or adjusted based on the type of cartridge and/or type of alcohol. The desired amount of alcohol may further be adjusted based on an amount of powder and/or dry ingredient in the pod 112 as determined based on the cartridge product information, and/or a size of the pod 112. In still further examples, the desired amount of alcohol to be supplied to the mixing chamber 132 may be adjusted based on a desired alcohol content of the shots. For example, a user may input and/or select a desired alcohol concentration for the shots via the user interface 104. The controller 106 may determine a desired amount of alcohol required to achieve the desired alcohol concentration based on the alcohol concentration of the alcohol in the alcohol reservoir 108, and an estimated volume of the first liquid gelatin mixture. Thus, the alcohol concentration of the shots may be user-adjustable.
The mixing chamber 132, therefore receives the first liquid gelatin mixture from the pod 112, and in some examples may additionally receive alcohol from the alcohol reservoir 108. As such, the first liquid gelatin mixture and the alcohol mix in the mixing chamber 132 to form a second liquid gelatin mixture. The mixing chamber 132 includes a mixing element 142 to increase commingling of the first liquid gelatin mixture and the alcohol. In some example the mixing element 142 may be a passive mechanical device that mixes the alcohol and the first liquid gelatin mixture as they enter the mixing chamber 132. However, in other examples, the mixing element 142 may an actively controlled device, and may be coupled to an actuator 143. The actuator 143 may be controlled based on signals received from the controller 106, for rotating and/or adjusting the mixing element 142. The actuator 143 may powered on until the alcohol and first liquid gelatin mixture are mixed and form a second liquid gelatin mixture. Actuator 143 may also be referred to herein as motor 143.
In other examples, cold water from the water inlet port 117 may be mixed with the first liquid gelatin mixture in the mixing chamber 132. Thus, colder water from the water inlet port 117 may be directly routed to the mixing chamber 132 without passing through the hot water tank 116. As such, the mixing chamber 132 may be fluidically coupled to the water inlet port 117 via a water line such as line 127. Thus, water flowing into the mixing chamber 132 from the inlet port 117 may be at a lower temperature than first liquid gelatin mixture. Additionally or alternatively, hot water from the hot water tank 116 may be routed to the mixing chamber 132 to mix with the first liquid gelatin mixture. Thus, the mixing chamber 132 may be fluidically coupled to the hot water tank 116 via a water line 133. A valve 167 positioned in the water line 133 may regulate an amount of water flowing from the hot water tank 116 to the mixing chamber 132. The water line 133 may additionally include a flow meter 169. Flow meter 169 may be the same or similar to flow meter 124 described above.
Water from one or more of the hot water tank 116 and/or inlet port 117 may be delivered to the mixing chamber 132 before, during and/or after the first liquid gelatin mixture is delivered to the mixing chamber 132 via line 134. The timing and amount of water delivered to the mixing chamber 132 may be adjusted to deliver a desired amount of water. Further, the relative amount of water delivered to the mixing chamber 132 from the hot water tank 116 and inlet port 117 may be adjusted to achieve a desired temperature of water.
The desired amount of water may be a pre-set amount, or may be in a pre-set range of values. In other examples, the desired amount of water to be added to the mixing chamber 132 may be adjusted based on a number of shots to be made. In yet further examples, the desired amount of water may be determined and/or adjusted based on the type of cartridge and/or type of alcohol. The desired amount of water may further be adjusted based on an amount of powder and/or dry ingredient in the pod 112 as determined based on the cartridge product information, and/or a size of the pod 112. In still further examples, the desired amount of water to be supplied to the mixing chamber 132 may be adjusted based on a desired alcohol content of the shots.
Further, the desired amount of water may be adjusted based on a volume of alcohol delivered to the mixing chamber 132 from the alcohol reservoir 108. In some examples, substantially no alcohol may be delivered from the alcohol reservoir 108 to the mixing chamber 132. Thus, in some examples, a user may desire to make non-alcoholic shots, and as such, alcohol may not be added to the first liquid gelatin mixture. Thus, in some examples, only water may be added to the first liquid gelatin mixture in the mixing chamber 132 to form the second liquid gelatin mixture. Thus, in some examples, the second liquid gelatin mixture may not include alcohol.
The amount of water provided to the mixing chamber 132 may therefore be adjusted based on an amount of alcohol provided to the mixing chamber 132. Together, the alcohol volume and water volume provided to the mixing chamber 132 may be adjusted to achieve a desired liquid volume. Thus, a desired amount of secondary liquid, which may be a combination of one or more of alcohol and water, is added to the first liquid mixture in the mixing chamber 132. The desired amount of secondary liquid to be added to the first liquid mixture in the mixing chamber 132 to form the second liquid gelatin mixture may be approximately 25 fluid ounces. However, the desired amount may be greater or less than 25 fluid ounces depending on a desired number of shots to be made, size of the shots, etc. An amount of water to be added to the mixing chamber 132 may depend on the amount of alcohol added to the mixing chamber 132, and thus may vary from 10-25 fluid ounces. However, in other examples less than 10 fluid ounces of water may be added to the mixing chamber 132. In some examples, substantially no water may be added to the mixing chamber 132. In yet further examples, more than 25 fluid ounces of water may be added to the mixing chamber 132.
Thus, during the second mixing phase, alcohol from the alcohol reservoir 108 and/or water from one or more of the hot water tank 116 and water inlet port 117 may be mixed with the first liquid gelatin mixture in the mixing chamber 132. In some examples, the first liquid gelatin mixture and the alcohol may be held in the mixing chamber 132 for duration. After the duration, and/or once the first liquid gelatin mixture and the alcohol are mixed, the second liquid gelatin mixture is pumped out of the mixing chamber 132 towards a chilling block 144 of a first chilling module 147 to begin the first chilling phase. For example, the second liquid gelatin mixture is pumped out of the mixing chamber 132 towards the chilling block 144 of a first chilling module 147 to begin the chilling phase when the device is operating in the ready-to-eat shot-making mode. In other examples, such as a quick-prep shot-making mode, however, the second liquid gelatin mixture may be may not pass through the chilling block 144 and may instead bypass the entire or a portion (or stage) of the chilling block 144. In this way, the heated liquid mixture may not be chilled by the chilling block 144, or chilled to a lesser degree than in the quick-prep shot-making mode, and instead be dispensed at a higher temperature than during the ready-to-eat shot-making mode. In other examples, operating the device in the quick-prep shot-making mode may still include routing the second liquid gelatin mixture through the chilling block 144, but operating the chilling block 144 so that a temperature of the second liquid gelatin mixture after flowing the second liquid gelatin mixture through the chilling block 144 is greater than a temperature of the second liquid gelatin mixture after flowing the second liquid gelatin mixture through the chilling block 144 in a ready-to-eat shot-making mode. Further still, in another example, operating the device in the quick-prep shot-making mode may include cooling the second liquid gelatin mixture via the chilling block 144 to a same or substantially the same temperature in the quick-prep shot-making mode as a temperature that the second liquid mixture is cooled to via the chilling block 144 in the ready-to-eat shot-making mode. However, in such examples where the second liquid gelatin mixture may be cooled to a same or substantially the same temperature via the chilling block 144 during both the ready-to-eat shot-making mode and the quick-prep shot-making mode, the second liquid gelatin may be prevented from further decreasing in temperature that may cause setting of the second liquid gelatin in the quick-prep shot-making mode, whereas in the ready-to-eat shot-making mode a temperature of the second liquid gelatin may be further decreased to cause setting of the second liquid gelatin.
In at least one example, the first gelatin mixture and/or alcohol may continually be circulated between the mixing chamber 132 and the chilling block 144. Thus, the first chilling phase may comprise flowing the second liquid gelatin mixture through the chilling block 144 of the first chilling module 147 to cool the gelatin mixture. The second liquid gelatin mixture may be pumped through a second liquid gelatin mixture line 145 by a third pump 146 coupled in the second liquid gelatin mixture line 145. The second liquid gelatin mixture line 145 may be coupled on a first end to the mixing chamber 132 and on an opposite second end to the chilling block 144 for flowing the second liquid gelatin mixture there-between. Pump 146 may be a peristaltic pump.
The chilling block 144 may be included as part of the first chilling module 147 that cools (e.g., remove heat from) the second liquid gelatin mixture via one or more first heat exchangers 149. The first chilling module 147 thus comprises the chilling block 144 and the one or more first heat exchangers 149. Further, in some examples, the first chilling module 147 may additionally include one or more first thermoelectric device 148. For example, the first thermoelectric device 148 may comprise Peltier chips. The thermoelectric device 148 may also be referred to herein as chilling device 148 and/or cooling device 148. The thermoelectric device 148 are thermoelectric converter elements that create a temperature differential between their electrodes when an electric current is supplied thereto. The thermoelectric device 148 may receive electric current from controller 106. Thus, a “hot side” and “cold side” may be developed within the devices 148 in response to the supplied electric current, with the “hot side” being at a higher temperature than the “cold side.” The thermoelectric device 148 may be orientated and supplied with current such that their “cold sides” all face and/or physically contact a conduit or surface containing the second liquid gelatin mixture, and the “hot sides” face and/or physically contact one or more of the heat exchangers 149. Thus, the “cold sides” may be positioned more proximate a conduit or reservoir containing the second liquid gelatin mixture and the “hot sides” may be positioned more proximate one or more of the heat exchangers 149. As such, the thermoelectric device 148 may be positioned between one or more of the heat exchangers 149 and a conduit or reservoir containing the second liquid gelatin mixture.
As shown in the example of
In examples where the thermoelectric devices 148 are included in the chilling module 147, the devices 148 may be included between the chilling block 144 and the heat exchangers 149. The thermoelectric device 148 may be coupled to walls of the chilling block 144 for removing heat from the second liquid gelatin mixture within the chilling block 144 via conduction. Thus, the thermoelectric device 148 may be in face-sharing and/or physical contact with the exterior surfaces of the walls of the chilling block 144. Specifically, the “cold sides” of the thermoelectric device 148 be facing and/or in physical contact with the walls of the chilling block 144. Further, the “hot sides” may face away from the chilling block 144 and towards one or more liquid heat exchangers 149. Specifically, the “hot sides” of the thermoelectric device 148 may be in physical contact with one or more of the heat exchangers 149. The “cold sides” of the thermoelectric device 148 draw heat from the chilling block 144, and thus cool the second liquid gelatin mixture contained within the chilling block 144.
Further, in some examples, each of the heat exchangers 149 may be coupled directly to a thermoelectric device 148, and may integrally form a heat exchange assembly 161. The heat exchange assembly 161 may therefore comprise one of the heat exchangers 149 and a thermoelectric device 148. In some examples, the heat exchange assembly 161 may be constructed from a thermally conductive material such as aluminum.
However, in other examples, it should be appreciated that one or more of the heat exchangers 149 and/or the thermoelectric device 148 may be included within the chilling block 144. Specifically, the chilling block 144 may include one or more conduits for carrying the second liquid gelatin mixture. The one or more conduits may include a plurality of turns to increase the length of the fluid path through the chilling block 144. As such, the surface area of the conduits may be increased, and the amount of heat transfer (e.g., cooling) between the second liquid gelatin mixture and the heat exchangers 149 may be increased. The heat exchangers 149 may be included on one or more sides of the conduits to increase heat transfer there-between. Further, the thermoelectric device 148 may be positioned between the heat exchangers 149 and the conduits carrying the liquid gelatin mixture.
Coolant from a coolant tank 150 may circulate through the liquid heat exchangers 149 and absorb heat from the “hot sides” of the thermoelectric device 148. In other examples, where the thermoelectric devices 148 are not included in the chilling module 147, the heat exchangers 149 absorb heat directly from the second liquid gelatin mixture in the chilling block 144. In this way, by circulating coolant through the heat exchangers 149, the temperature of the thermoelectric device 148 may be kept below the temperature of the second liquid gelatin mixture in the chilling block 144. Further, the second liquid gelatin mixture may be cooled to a lower temperature than would be obtained if the heat exchangers 149 were not included. Coolant may be supplied to the heat exchangers 149 via one or more first coolant supply lines 151. As the coolant flows through the heat exchangers 149 it may be warmed. Thus, after flowing through the heat exchangers 149, the coolant may be directed through a coolant return line 153 to a radiator 152 to be cooled.
The radiator 152 may be an air cooled radiator, where heat from the coolant may be transferred to ambient air. Specifically, one or more radiator fans 154 may be included to blow air through the radiator 152, increasing heat transfer from the coolant in the radiator to the ambient air flowing there-through. Thus, the temperature of the coolant may be reduced by the air blown from the radiator fans 154. Radiator fans 154 may be powered via respective actuators 155. The actuators 155 may be electric motors and may receive electrical power from the controller 106. The controller 106 may therefore adjust an amount of cooling of the coolant by adjusting operation of the fans 154 via the actuators 155. Thus, the actuators 155 may be physically coupled to the radiator fans 154 for rotating the radiator fans based on electrical signals received from the controller 106.
Coolant may be pumped through the coolant lines 151 and 153 via a pump 156. The pump 156 may an electric pump. In some examples, the pump may be a centrifugal pump. Although the pump 156 is shown in the example of
It should be appreciated that although a thermoelectric cooling system is shown in the example of
From the chilling block 144, the second liquid gelatin mixture may return to the mixing chamber 132 after having been cooled by the chilling block 144 of the chilling module 147. In some examples, the second liquid gelatin mixture may be continually pumped between the mixing chamber 132 and the chilling block 144 by the pump 146 for a duration or until the second liquid gelatin mixture has reached a first threshold temperature. Thus, the chilling module 147 may cool the second liquid gelatin mixture to a first threshold temperature.
In other examples, the second liquid gelatin mixture may be pumped to chilling block 144, and may remain in the chilling block 144 for a duration or until it has reached the threshold temperature. Thus, the pump 146 may be turned on to pump the second liquid gelatin mixture from the mixing chamber 132 to the chilling block 144. Then the pump 146 may be turned off once the second liquid gelatin mixture is contained within the chilling block 144. Then after the duration and/or when the second liquid gelatin mixture has reached the first threshold temperature, the second liquid gelatin mixture may be pumped back to the mixing chamber 132 from the chilling block 144. Thus, the pump 146 may be turned back on to pump the second liquid gelatin mixture from the chilling block 144 back to the mixing chamber 132.
The first threshold temperature that the second liquid gelatin mixture may be cooled to by the chilling module 147 to may be approximately 40° F. However, in other examples, the first threshold temperature may be a range of temperatures between 30° F. and 50° F. The mixing chamber 132 and/or chilling block 144 may comprise a temperature sensor for estimating the temperature of the second liquid gelatin mixture included therein. Thus, the controller 106 may control operation of the pump 146 to continue pumping coolant between the mixing chamber 132 and chilling block 144 to cool the second liquid gelatin mixture based on signals received from the temperature sensor, until the second liquid gelatin mixture reaches the threshold temperature.
The second liquid gelatin mixture may be pumped back to the mixing chamber 132 via the pump 146. In some examples, the second liquid gelatin mixture may return to the mixing chamber 132 via a third gelatin mixture line 157. The third gelatin mixture line 157 may be coupled on a first end to the chilling block 144 and on an opposite second end to the mixing chamber 132. Further, the second liquid gelatin mixture may remain in the mixing chamber 132 until it is desired to dispense the mixture. In some examples, the first chilling phase may stop, and thus the second liquid gelatin mixture may stop being pumped between the mixing chamber 132 and chilling block 144, after duration, and after the duration the mixture may remain in the mixing chamber 132 until it is desired to dispense the mixture. However, in other examples, the first chilling phase may terminate and the second liquid gelatin mixture may stop being pumped between the mixing chamber 132 and chilling block 144 once the second liquid gelatin mixture has cooled to the first threshold temperature, and may remain in the mixing chamber 132 after it has reached the first threshold temperature until it is desired to dispense the mixture. In yet further examples, the second liquid gelatin mixture may continue to be pumped between the mixing chamber 132 and chilling block 144 until it is desired to dispense the mixture. For example it may be desired to dispense the mixture after the mixture has circulated through the chilling 144 for duration. Thus, the second liquid gelatin mixture may continue to be pumped between the mixing chamber 132 and chilling block 144 for a duration, and then once the duration expires, it may be desired to dispense the mixture, and as such, the pump 146 may continue to operate until all of the gelatin mixture has been dispensed from the mixing chamber 132 and chilling block 144. In another example it may be desired to dispense the mixture after the mixture has reached the first threshold temperature. Thus, the second liquid gelatin mixture may continue to be pumped between the mixing chamber 132 and chilling block 144 until the mixture reaches the first threshold temperature, and then once the mixture is cooled to the first threshold temperature, it may be desired to dispense the mixture, and as such, the pump 146 may continue to operate until all of the gelatin mixture has been dispensed from the mixing chamber 132 and chilling block 144. Thus, when the first chilling phase is complete, the dispensing of the shots may begin.
To dispense the second liquid gelatin mixture, a pump 159 may be turned on. The pump 159 may be a peristaltic pump. Controller 106 may turn on the pump 159 when it is desired to dispense the mixture, such as when the second liquid gelatin mixture has reached the threshold temperature, and/or after duration of pumping the second liquid gelatin mixture through the cooling module. Pump 159 may be positioned in a dispensing line 158 between the mixing chamber 132 and one or more dispensing heads 160. The dispensing line 158 may be coupled on a first end to the mixing chamber 132 and on an opposite second end to one or more dispensing heads 160. In some examples, the dispensing heads 160 may be fluidically coupled to the mixing chamber 132 via a common fluid connection. However, in other examples, each of the dispensing heads 160 may include discrete fluid connections to the line 158. In such examples, an amount of fluid flowing to each of the dispensing heads 160 may be regulated via one or more valves (not shown in
In some examples, approximately 20 dispensing heads 160 may be included in the device 100. However, in other examples, more or less than 20 dispensing heads 160 may be included. The dispensing heads 160 may be included in a dispensing manifold 180 positioned vertically above a plurality of cups 164. Thus, the dispensing heads 160 may be configured to dispense the second liquid gelatin mixture into the cups 164. Cups 164 may also be referred to herein as fluid vessels 164. In some examples, the dispensing heads 160 may be slots included within a moveable sheet 162 of the dispensing manifold 180, and as such, the dispensing heads 160 may also be referred to herein as dispensing slots 160.
In some examples, the dispensing heads 160 may remain in a relatively fixed position while the mixture is being dispensed into the cups 164. Thus, the dispensing heads 160 may only move when switching between the cleaning mode and the dispensing mode. In such examples, the number of cups 164 may be approximately the same as the number of dispensing heads 160. Thus, the device may include approximately 20 cups. However, in other examples, more or fewer than 20 cups 164 may be included in the device 100. Further, the dispensing manifold 180 may include holes on a bottom wall for dispensing the gelatin mixture into the cups 164. Thus, the gelatin mixture may drop into the cups 164 from the dispensing heads 160 via the holes in the dispensing manifold 180.
However, in other examples, the dispensing heads 160 may be translated via a motor 166 to which the dispensing heads 160 are physically coupled. The motor 166 may translate the dispensing heads 160 horizontally. The controller 106 may adjust the position of the dispensing heads 160 via actuation of the motor 166. As such, the controller 106 may translate the dispensing heads 160 to a desired position. The dispensing heads 160 may for example extend along a length of the manifold 180 along the lateral axis 198.
The cups 164 may be arranged in columns extending along a width of a tray 168 in which the cups 164 are held, in a direction of the lateral axis 198, and rows extending along the length of the tray 168, in a direction of the horizontal axis 196 (e.g., in an array). Thus, each of the dispensing heads 160 may be aligned over each cup in a row or column of cups in the tray 168. After filling a row or column, the dispensing heads 160 may stop dispensing the gelatin mixture, and may be moved horizontally by the motor 166, until they are vertically positioned over the next row or column of cups 164. Once over an unfilled row or column or cups 164, the dispensing heads 160 may resume dispensing the gelatin mixture. The motor 166 may continue to translate the dispensing heads 160 in this manner until all of the cups 164 are filled with the gelatin mixture. In some examples, the amount of gelatin dispensed into the cups 164 may be varied and may not be uniform. The amount of gelatin mixture dispensed by the dispensing heads 160 may be controlled by the pump 159 based on electrical power provided to the pump 159 by the controller 106.
It should also be appreciated that in some examples, pump 146 and pump 159 may pump the second liquid gelatin mixture between the mixing chamber 132 and the chilling block 144. A valve, such as a three-way valve, may then be adjusted to direct the gelatin mixture towards the dispensing heads 160. Thus, the valve may be adjusted to flow fluid from the mixing chamber 132 or chilling block 144 to the dispensing heads 160 when it is desired to dispense the mixture. Thus, both of the pumps 146 and 159 may provide a motive force to pump the second liquid gelatin mixture between the mixing chamber 132 and the chilling block 144 to cool the mixture, and between the mixing chamber 132 and the dispensing heads 160 when dispensing the mixture. Thus, in some examples, both of the pumps 146 and 159 may remain on during the first chilling of the mixture by flowing the mixture between the mixing chamber 132 and chilling block 144, and the dispensing of the mixture.
Tray 168 holds the cups 164 and restricts relative movement of the cups 164. In some examples, the cups 164 may be removably coupled to the tray 168. However, in other examples, the cups 164 may be permanently secured to the tray 168. The tray 168 may be held in a retainer 170. Together, the tray 168, cups 164, and retainer 170 may comprise a drawer 172. The drawer 172 including the tray 168, retainer, 170, and cups 164 may be removably coupled to the device 100. Specifically, the drawer 172 may be accessed via a door, and may slide in and out of the housing 102.
Retainer 170 may be coupled to a drawer mount 174 that may be built into the housing 102. Further, retainer 170 may be slidable into and out of the device 100 when a door (not shown in
As described above, the cups 164 may be sized to fit within slots of the tray 168. In one example, the cups and corresponding tray slots may have an oval cross-section with. The diameters of the cross-sections of the cups 164 may increase towards an opening of the cups 164. The diameter of the cross-section of the cups 164 proximate the opening of the cups 164 may be slightly larger than the diameters of the slots in the tray 168. Thus, the cups 164 may extend partially through the slots in the tray 168, such that the cups 164 may still be supported by the tray 168 at their tops. The recesses in the retainer 170 may be sized accordingly to receive the portion of the cups 164 extending through the tray 168. In alternate embodiments, the cups and corresponding slots may have a different cross-section (e.g., circular or square) with a different size. For example, the cross-section of the cups may be circular.
In examples where the device may be operated in the quick-prep shot-making mode, a cycle for the quick-prep shot-making mode may be complete after the second gelatin mixture has been dispensed into the cups 164. For example, in embodiments where the device may be operated in the quick-prep shot-making mode, following dispensing the second gelatin mixture into the cups 164, the quick-prep shot-making cycle may be complete, and the device may enable access to the cups 164 for removal. The cups 164 containing the quick-prep shot-making mode gelatin-based product (which is in a liquid state) may then be removed from the device 100 and chilled in an external cooling chamber to solidify the gelatin-based product. Once the second liquid gelatin mixture has been dispensed into the cups 164 when operating in a ready-to-eat shot-making mode, however, a temperature of the mixture may be measured via a temperature sensor such as temperature sensor 173. The temperature of the mixture as estimated based on outputs from the temperature sensor 173 may be used by the controller 106 to set a countdown timer for a second shot chilling phase, also referred to herein as shot hardening phase. In another example, the countdown timer for the second shot chilling phase may have a pre-set duration that is not based on temperature, and as such temperature sensor 173 may not be included. Thus, the ready-to-eat shot-making mode may have an overall longer cycle time compared to the quick-prep shot-making mode, as the ready-to-eat shot-making mode may require more cooling time to harden the gelatin-based product. In particular, the quick-prep shot-making mode may not require the second shot chilling phase to harden the gelatin-based products, whereas the ready-to-eat shot-making mode may require the second shot chilling phase to harden the gelatin-based products. Therefore, a cycle time for operating the device in the ready-to-eat shot-making mode may be greater than a cycle time for operating the device in the quick-prep shot-making mode, where a cycle time may include a time from initiating the production of a gelatin-based product to removal of a gelatin-based product from the device is enabled.
During the second chilling phase, the second liquid gelatin mixture in the cups 164 may be cooled via a second chilling module 175 to harden (e.g., solidify) the mixture. As described above, the second chilling phase may run for a duration and/or until the mixture in the cups 164 has reached a second threshold temperature, the second threshold temperature being less than the first threshold temperature. The second threshold temperature may represent a temperature at which the shots are hardened. Thus, the second chilling phase may end when the shots are hardened and ready for consumption. Once the second chilling phase ends, the shot-making phase may be complete.
As shown in the example of
The “cold side” of the thermoelectric devices 176 may be positioned such that it faces and/or physically contact the bottom surface of the drawer 172. As such, the “warm side” may be positioned such that it faces away from the bottom surface of the drawer 172, and towards the heat exchangers 177. Thus, the thermoelectric devices 176 may be positioned between the drawer 172 and the heat exchangers 177.
The heat exchangers 177 of the second chilling module 174 may receive coolant from the coolant tank 150 via a coolant inlet line 178. After flowing through the one or more heat exchangers 177, coolant may be routed to the radiator 152 via a coolant outlet line 179. In some examples, pump 156 may pump coolant through the heat exchangers of the first chilling module 147 and the second chilling module 175. Thus, the pump 156 may circulate coolant between the coolant tank 150, radiator 152, and both the first and second chilling modules 149 and 175. However, in other examples, a second coolant pump may be included to pump coolant through the coolant lines 178 and 179, and the second chilling module 175. Thus, in some examples, each of the chilling modules 147 and 175 may include their own pump for circulating coolant between the chilling modules and the coolant tank 150 and radiator 152.
In this way, the second chilling module 175 may be used to accelerate the speed of gelling (e.g., setting) the gelatin-based shots. In one example, the shots may be gelled (e.g., cured and solidified) within 10 minutes. In other examples, the chilling module 175 may gel the shots in a time less than or greater than 10 minutes. Further, since the chilling module 175 may be a water bath chiller, the fluid dispensed within the cups 164 may remain above a freezing point temperature, thereby preventing freezing of the shots. In another embodiment, the chilling module 175 may not be included in the device 100. For example, a remote chiller module, similar to the chilling module 175 may be located exterior to the device 100 and not within the device 100.
Once the second chilling phase is complete, and the shots are hardened and ready for consumption, the shot-making process ends. The user interface 104 may include a progress bar indicating the time remaining in the chilling and/or shot-making process. The user interface 104 may also include a light or another type of indicator that indicates when the shots are complete and ready for consumption. Thus, the user may be notified when the shot-making process is completed, and the shots are ready for consumption. A user may remove the shots 164 from the device housing 102 by sliding out the drawer 172.
In some examples, the device 100 may run in the cleaning mode after the shot-making mode ends. However, in other examples, the cleaning mode may be initiated by the user via selections presented on the user interface 104. During the cleaning mode, water or another cleaning fluid may be purged through one or more of the lines 134, 145, 157, and 159, through which the first and second liquid gelatin mixtures flowed through during the shot-making mode. Further, the water or cleaning fluid may be routed through one or more of the pod receptacle 107, mixing chamber 132, chilling block 144, and dispensing heads 160. By running water through the various lines, reservoirs, and components of the device 100 through which the liquid gelatin mixtures flowed during the shot-making mode, residual gelatin mixture may be removed from the device 100. Thus, an amount of gelatin mixture remaining in the lines and components of the device 100 between separate shot-making modes may be reduced by flowing water through the lines and components of the device 100.
Thus, during the cleaning mode, fluid flow through the device 100 may be similar to that during the shot-making mode. For example, water from one or more of the hot water tank 116 and/or inlet port 117 may be directed through the line 121 and into the pod 112. Further, pump 130 may be turned on, and fluid from the pod 112 may be routed to the mixing chamber 132. Pump 146 may be turned on, and fluid in the mixing chamber 132 may be circulated between the mixing chamber 132 and the chilling block 144. Further, pump 159 may be turned on, and fluid from one or more of the mixing chamber 132 and chilling block 144 may be routed towards the dispensing heads 160.
However, during the cleaning mode, a motor 182 may adjust the position of the dispensing heads 160 to move them from the dispensing first position to a second position. The dispensing heads 160 may be in the dispensing first position during the shot-making process, where in the dispensing first position, the dispensing heads 160 may be aligned over holes in the bottom of the manifold 180, such that fluid from the dispensing heads 160 passes into the cups 164. Thus, the dispensing heads 160 may be in fluidic communication with the cups 164 in the first position. However, in the second position, the dispensing heads 160 may be translated relative to the manifold 180, such that they are not aligned over the holes in the manifold. As such, in the second position, the dispensing heads 160 may not be in fluidic communication with the cups 164.
In the second position of the dispensing heads 160, fluid entering the dispensing heads 160 may be directed to a drain tank 184 that collects waste fluid from the device 100. Thus, the dispensing heads may be fluidically coupled to the drain tank 184 in the second position. In this way, the dispensing heads 160 may be selectively fluidically coupled to either the cups 164 or drain tank 184 by moving the dispensing heads 160 between the first and second positions. The drain tank 184 may hold drained fluid and dispense the waste fluid to drain port 188. The drain port 188 may be in fluidic communication with an external fluid drain for draining fluid from the device 100. The drain tank 184 may additionally be fluidly coupled to the mixing chamber 132 via a drain line 185 and may receive fluid from the mixing chamber 132 during the cleaning mode. Specifically, a valve 186 positioned in the drain line 185 may regulate an amount of fluid drained from the mixing chamber 132 to the drain tank 184. For example, the valve 186 may be closed during the shot-making mode, and opened during the cleaning mode. In some examples, the drain tank 184 may be removably coupled to the housing 102. In this way, a user may remove the drain tank 184, to empty and/or clean the tank 184.
In some examples, the motor 182 may be physically coupled to the sheet 162 of the manifold 180 for moving the sheet 162 and dispensing heads 160 between the first and second positions. For example, the motor 182 may actuate a cam to translate rotational motion of the motor 182 into linear displacement of the sheet 162 and dispensing heads 160. However, in other examples, a valve, such as a three-way valve, positioned between the dispensing heads 160, drain tank 184, and cups 164 may be adjusted to regulate flow from the dispensing heads 160 to either the cups 164 or the drain tank 184 instead of the motor 182.
As explained above, the controller 106 may include wireless connectivity and/or a LAN connection. As such, the controller 106 may communicate with one or more external devices, such as remote server 105 through the wireless connection and/or the LAN connection. Thus, the controller 106 may utilize cloud computing to both store and retrieve digital information such as user inputs and preferences, advertisements, alcohol and pod information, etc. As an example, the remote server 105 may monitor the functioning of the device 100 through the wireless connection. Specifically, the remote server 105 may track a number of gelatin-based shots and flavors of the gelatin-based shots produced each day by the device 100. Further, the wireless connection may transfer health and functionality data from the controller 106 of the device 100 such as if there are any errors in the device 100 and whether or not the device is working properly. For example, if an error or some sort of degradation is indicated, the controller 106 of the device 100 may notify the remote computer. The device 100 may then be serviced in order to repair any degraded components of the device 100.
The controller 106 may also send and receive a variety of signals to and from various components of the device 100. For example, the controller 106 may receive signals from inputs via the user interface 104 (e.g., alcohol selection, shot type confirmation, start/stop signals, etc.). Specifically, the controller 106 may prompt the user to select a type of alcohol and/or type of pod before imitating the shot-making process. A user may select an alcohol type and/or pod type from a list presented to the user via the user interface 104. However, if the alcohol type and/or pod type is not included in the list presented to the user, the user may scan the alcohol bottle and/or pod via the scanner 115.
Further, the controller 106 may receive signals from various countdown timers, from the heater 118, from one or more temperature sensors (e.g., the temperature sensor 173), from various flow meters, etc. The controller 106 may send signals to components of the device 100 such as one or more valves or valve actuators (e.g., valve 167, valve 122, etc.), one or more pumps (e.g., pump 140, pump 146, pump 156, etc.), the one or more motors (e.g., motor 166, motor 182, motor 143, etc.)
The user interface 104 may include additional buttons or controls for selecting shot-making parameters such as the desired number of shots and desired type of alcohol, type of pod, desired alcohol concentration, etc. Additional indicators may be present on the user interface 104 such as a “shots spoiled” indication when the shots are no longer safe for consumption. Further, various warning indications may be included on the user interface 104 to indicate degradation of system components or low levels of one or more of the fluid reservoirs (e.g., the water or alcohol reservoirs). In some embodiments, the user interface 104 may display fluid levels of each of the water and alcohol reservoirs.
The device 100 may be sized to easily fit on the counter of a bar or restaurant, for example, without taking up a large amount of space. For example, in some embodiments the device 100 has a width of approximately 14 inches, a depth of approximately 18 inches, and a height of less than approximately 20 inches, although other sizes are possible. The user interface 104 may be approximately seven inches measured along a diagonal of the face of the user interface 104. In other examples, the user interface may have a diagonal measurement less than or greater than seven inches.
Additional sensors to those discussed above may be present in the device 100. For example, the hot water tank 116 and alcohol reservoir 108 may each include a fluid level sensor for determining the fluid level of the respective reservoir. Further, additional temperature and/or pressure sensors may be included to maintain the fluids at required temperatures.
Turning now to
As such,
As yet another example, elements shown above/below one another, at opposite sides to one another, or to the left/right of one another may be referred to as such, relative to one another. Further, as shown in the figures, a topmost element or point of element may be referred to as a “top” of the component and a bottommost element or point of the element may be referred to as a “bottom” of the component, in at least one example. As used herein, top/bottom, upper/lower, above/below, may be relative to a vertical axis of the figures and used to describe positioning of elements of the figures relative to one another. As such, elements shown above other elements are positioned vertically above the other elements, in one example. As yet another example, shapes of the elements depicted within the figures may be referred to as having those shapes (e.g., such as being circular, straight, planar, curved, rounded, chamfered, angled, or the like). Further, elements shown intersecting one another may be referred to as intersecting elements or intersecting one another, in at least one example. Further still, an element shown within another element or shown outside of another element may be referred as such, in one example.
Focusing now on
The user interface 104 may be positioned on the front wall 202 of the housing 102. Further, the drawer 172 may be positioned on the front wall 202, and may be flush with the front wall 202. A user may pull the drawer 172, to slide the drawer 172 in and out of the device housing 102 to access the tray 168 (not shown in
A first side display 201 may be on the first side wall 206 of the housing. The side display 201 may display images of various alcohols and/or various advertisements loaded onto the controller 106 (not shown in
Door 110 may be positioned on the top wall 210 of the device 100 more proximate the front wall 202 than the back wall 212. Door 110 may open and close, and may be flush with the top wall 210 of the housing 102 when closed. In other examples, the door 110 may be recessed from the top wall 210 when closed. The door 110 is shown in the example of
Further, the top wall 210 may include a recess 211 for holding various bottles containing alcohol or other fluids. The recess 211 may be positioned behind door 110 closer to the back wall 212 than to the front wall 202.
The drawer has been slid out from the housing 102 in the example of
Turning now to
Further, the top wall 210 may include a hinge 410 along a back edge of the housing 102 where the top wall 210 and back wall 212 interface with one another. The hinge 410 may permit the top wall 210 to pivot relative to the other walls of the housing 102. Thus, the top wall 210 may be opened to allow a user to access interior components of the device 100.
Turning now to
Continuing to
In
Fans 154 are positioned proximate the bottom wall 208 of the device 100, more proximate the back wall 212 (not shown in
A power supply system 1002 and control circuit board 1004 may be positioned above the fans 154, directly interior to and facing the air inlets 406 shown above in
One or more valves 1302 are positioned in front of the hot water tank 116 more proximate the front wall 202 than the hot water tank 116. The valves 1302 may include flow meters, such as flow meters 128, 124, 169, and 138 described above with reference to
Motor 182 is shown positioned above the manifold 180 more proximate the front wall 202 than the back wall 212 (not shown in
Mixing chamber 132 is shown positioned between the chilling module 147 and the hot water tank 116. Positioning the hot water tank 116, mixing chamber 132, and chilling module in this configuration increases the compactness and efficiency of the device 100. Thus, by positioning the hot water tank 116 on the opposite side of the mixing chamber 132 relative to the chilling module 147, heat transfer from the tank 116 to the chilling module may be reduced, and thus the efficiency of the chilling module 147 and the hot water tank 116 may be increased. Specifically, cooling of the hot water tank 116 may be reduced, and warming of the chilling module 147 may be reduced.
Further, the length of fluid lines, and thus the distance fluid flows in the device may be reduced by positioning the mixing chamber between 132 between the hot water tank 116 and the chilling module 149. Fluid from the pod 107 may be directed back towards the mixing chamber 132, and hot water from the hot water tank 116 may be directed laterally towards the mixing chamber 132. From the mixing chamber 132 the gelatin mixture may flow through the chilling module 149. Motor 143 is shown positioned above the mixing chamber 132, and may be coupled to a mixing device (e.g., mixing element 142 shown in
The second chilling module 172 includes a coolant inlet 1704 and a coolant outlet 1706 for circulating coolant through the heat exchangers 177. One or more wires 1702 are electrically coupled to the thermoelectric devices 176 for delivering electrical power thereto from the power supply. The drain tank 184 is shown positioned more proximate the bottom wall 208 (not shown in
The drain tank 184 may include an internal cavity, and may be removably coupled the device 100. Thus a user may remove the drain tank 184 from the device 100. The internal cavity of the drain tank 184 may be adapted to hold one or more fluids purged from the device 100. Content from the drain tank 184 may be expelled from the device 100 via the drain port 188 shown in
Turning to
Method 1800 begins at 1802 by determining if a consumable (e.g., consumable cartridge or pod, such as pod 112 shown in
If the consumable pod is loaded, the method continues on to 1804 to read the consumable data. The method at 1804 may include analyzing the data read from the identifier tag on a side, bottom, or top of the pod upon scanning the pod. The identifier tag may include information such as the volume of the consumable pod (and how many shots may be made from the pod), the contents of the pod (e.g., flavor), date of manufacture, use by date, and/or the manufacturer. In another example, the identifier tag may provide a way of authenticating the type and manufacturer of the consumable pod. In another example, the method at 1804 may include analyzing data stored within a memory of the controller for the selected pod.
At 1806, the method includes determining if the controller has received an alcohol selection from a user via the user interface of the device. If the alcohol selection has not been received, the method may display a request via the user interface display of the device to select an alcohol at 1808. In one example, the device may display a list of available alcohol selections and/or the current type of alcohol loaded into the device.
At 1807, the method optionally includes determining if the controller has received shot-making mode selection. For example, the method may include determining if a ready-to-eat shot-making mode or if a quick-prep shot-making mode has been selected. However, in some examples where the device may not enable multiple production modes and may only enable a single production mode, the method may not require receiving a mode selection and may instead automatically operate in the single production mode of the device. For example, in examples where the device may only operate in a single production mode, the single production mode may be a ready-to-eat shot-making mode. Alternatively, in examples where the device may only operate in a single production mode, the single production mode may be a quick-prep shot-making mode. Thus, in examples where the device may only operate in one shot-making mode, steps 1807 and 1809 may be omitted from the method.
In examples where the device may operate in multiple shot-making modes, if a shot-making mode has not been received at step 1807, then a request to select a shot-making mode may be displayed at 1809.
If a shot-making mode has been received at step 1807, then the method may proceed to step 1810 to begin producing the gelatin-based products. Specifically, once the controller receives the shot-making mode selection (e.g., via a user input through the user interface), the method continues on to 1810 to add heated water to the loaded consumable pod. The pod may form a first mixing chamber of the device. Specifically, the method at 1810 may include flowing a first volume of water at an upper threshold temperature into the mixing chamber formed by the pod. As one example, the upper threshold temperature may be a temperature that is warm enough to dissolve dry ingredients within the pod. The heated water may be delivered to the pod via a needle (e.g., needle 114 shown in
At 1812, the method includes determining if a total, or threshold, volume has been achieved. For example, for each selected (or loaded) consumable pod and/or alcohol, there may be a stored recipe for making the shots stored within a memory of the device controller. The stored recipe may include an amount of water (heated water and/or a combination of heated water and cooler water) for filling the pod and dissolving the dry ingredients. A flow meter attached to a fluid line coupled to the needle may measure an amount of water injected into the pod. As such, the controller may monitor the volume of water injected into the pod via the flow meter. If the threshold volume for the current pod has not been reached, the method continues to 1814 to continue filling the pod with the heated water and/or fill the pod with additional cooler water. Otherwise, if the controller determines that the total (or target) fluid volume within the pod has been reached, the method continues on to 1816 to imitate mixing of the heated water and the gelatin-based product disposed within the pod. In one example, the mixing at 1816 includes rotating the pod to mix the heated water with the gelatin-based product disposed inside the pod to form a liquid gelatin mixture. Rotating the pod may include rotating the pod according to a pre-determined agitation profile for duration. For example, the controller may rotate the pod receptacle which holds the pod via a stepper motor directly coupled to the pod receptacle. In one example, the rotating may include rotating the pod receptacle back and forth at a rotation angle less than 360 degrees, without continuously and repeatedly rotating the pod receptacle by 360 degrees. Further, as described above, a pod may include internal fins positioned along internal sides of the pod to facilitate the mixing and dissolving of the pod dry ingredients with the heated water.
At 1818, the method includes determining if the mixing timer has expired. In one example, the controller may rotate the pod receptacle to mix the contents of the mixing chamber (e.g., pod) for a per-determined amount of time. The pre-determined amount of time may be a total duration for the agitation profile. If the mixing timer has not expired, thereby indicating that mixing is not complete, the method continues on to 1820 to continue mixing (e.g., by continuing to rotate the mixing chamber). Once the mixing timer expires, the method continues on to 1822 to extract the mixed liquid gelatin mixture from the pod. In one embodiment, the method at 1822 may include extracting the liquid gelatin mixture from the consumable pod via the needle inserted into the top of the cartridge. The method then continues on to 1824 to combine the liquid gelatin mixture with the selected alcohol and additional water to form a combined liquid gelatin mixture. For example, the method at 1824 may include flowing (e.g., pump-assisted flow) each of the liquid gelatin mixture from the pod, a pre-determined amount of the alcohol from an alcohol reservoir positioned within the device, and a pre-determined amount of water from a water source, to a mixing chamber (e.g., such as mixing chamber 132 shown in
The method then continues to 1826 (as shown in
However, if the controller determines that the mixing chamber time (or duration for mixing) has expired, the method continues to 1830 to pump (e.g., flow via a pump) the combined (e.g., mixed) liquid gelatin mixture through a first chilling module. It is noted that in examples, where the method may be operating in a quick-prep shot making mode that the mixture may bypass the all or a portion of the first chilling module and then be pumped to the gelatin mixture cups. However, in examples of the method that may include pumping the mixture through the first chilling module and back into the mix tank, where the first chilling module may include the first chilling module 147 shown in
Alternatively at 1832, if the first pump time has expired, the method continues to 1836 to pump the chilled liquid gelatin mixture to a dispensing manifold (e.g., dispensing manifold 180 shown in
At 1838, the method includes determining if the fill duration of pump time for filling the cups has expired. The fill duration may be based on a size of each cup and/or a number of cups within the cup tray. If the pump time has not expired at 1838, the method continues to 1840 to continue pumping the liquid gelatin mixture into the cups and continue filling the cups. Following expiration of the pump time at step 1838, if the method is operating in the quick-prep shot-making mode, then the quick-prep shot-making cycle may be complete. Following completion of the quick-prep shot-making cycle, the cups containing the liquid gelatin mixture may be removed and chilled via an external cooling chamber, for example. Upon completion of the quick-prep shot-making cycle at step 1838, an indication may be provided in at least one example that the cups containing the liquid gelatin-based mixture are ready for removal. The indicating may include displaying a visual indicating on the display screen (e.g., user interface 104 from
However, if the pump time has expired at 1838 and the method is operating in the ready-to-eat shot-making mode, the method continues to 1842 to chill the plurality of gelatin-filled cups for duration. Chilling may include transferring heat from the cups and cup tray via a second chilling module (e.g., chilling module 175 shown in
After the duration for chilling has expired, the method continues to 1844 to purge all fluid from the injection assembly (e.g., dispensing manifold), fluid lines, and/or needle (e.g., needle of the pod receptacle) of the device and into a drain tank (e.g., drain tank 184 shown in
At 1848, the method includes determining if the second chilling duration has expired (e.g., determining if a chilling timer has expired). If the chilling timer has not expired, the method continues to 1850 to continue chilling the shots via the second chilling module. Once the chilling duration is complete, the method proceeds to 1852 to indicate that the gelatin-based shots in the cups are complete. The indicating may include displaying a visual indicating on the display screen (e.g., user interface 104 from
Method 1900 begins at 1902 by determining whether the device is currently running (e.g., powered on and/or currently running a shot-making routine, such as the routine described above with reference to
At 1906, the method includes determining whether the amount of alcohol within the alcohol reservoir (e.g., alcohol reservoir 108 shown in
Alternatively at 1906, if the alcohol level is not below the threshold, the method continues to 1910 to transmit the most recent device operating conditions (which may include the device usage data) to a remote server. As explained above, the remote server may be a remote computer or server, separate from the device, that is in wireless communication with the device. The remote server may monitor the functioning and usage of the device through the wireless connection. The remote server may receive and analyze the sent data and may track usage data of the device, as explained above. The remote server may also monitor health and/or functionality data sent via the controller of the device.
At 1912, the method includes receiving wireless data from the server. The data received at the controller from the server may include a notification or alert to replace or repair one or more components of the device, a notification or alert to clean one or more components of the device, a notification or alert request to order one or more fluids or pods for the device, etc. At 1914, the method includes determining whether the controller has received a notification or alert, as described above, from the server. If no notification or alert has been received the method continues to 1918. However, if one or more notifications or alerts are received, the method first continues to 1916 to display the notification or alert to the user via the user interface of the device. The method then continues to 1918 to determine if an update has been received at the controller from the remote server. If an update, or a request to update the device, is received, the method continues to 1920 to install the received update. The update may include an update to instructions for operating the device or an update to one or more parameters for operating the device, stored within the memory of the controller.
At 1922, the method includes determining whether a report has been received at the controller from the remote server. The report may include one or more of an activity or usage report generated by the server based on the operating conditions and/or usage data sent to the server from the device. For example, the report may include details to the duration of use of the device, a number of batches of shots (or total shots) prepared by the device over a duration (e.g., per day, week, month, etc.), an amount of each type of alcohol used, a number of each type (e.g., flavor and/or size) of pod used by the device, etc. If the report is received at 1922, the method continues to 1924 to display the report to the user (e.g., via the interface). In this way, a user may track the usage of the device and may make informed decisions on ordering components, pods, and/or fluids for use with the device. This may increase an ease of use and efficiency of use for an owner of the device.
Turning to
At 2012, the method includes demining whether a consumable depletion is imminent. For example, based on the received usage data and stored inventory information (e.g., an amount of pods and/or alcohol available for use in the gelatin shot-making device), the server may determine whether an inventory of pods or alcohol (e.g., certain types of alcohol) are running low and need to be re-ordered. If consumable depletion of one or more of the consumables used in the device is imminent, the method continues to 2014 to generate a suggested order based on user preferences. At 2016, the method includes sending an alert (e.g., via sending an indication to the user interface or an audible alert) to the device with a suggested order.
At 2018, the method includes determining whether one or more of the components of the gelatin shot-making device are degraded. The server may determine degradation of one or more of the device components based on the received operation and/or usage data from the device. For example, the server may receive various temperature, pressure, and flow rate signals from the device that may indicate a level of component degradation. If component degradation is indicated, the method continues to 2020 to send a degradation notification to the device.
At 2022, the method includes determining whether an update to the device is available and/or whether the device has been updated since a last available update. If an update is available or needed, the method continues to 2024 to send an update to the device.
An automatic device for preparing a hardened liquid mixture is disclosed. The device may be configured to mix a powder, such as a gelatin powder, protein powder, etc., with one or more liquids, cool the resulting mixture, and serve the mixture into a plurality of serving cups. Thus, the device includes a mixing chamber for mixing the powder with one or more liquids, a cooling module for cooling and hardening the resulting mixture, and a dispensing system for serving the mixture in the serving cups. In some examples, as shown in
In one representation, a device for preparing a gelatin-based product may comprise a pod receptacle adapted to receive a removable consumable pod and including a door with a needle coupled to an interior surface of the door, a mixing chamber spaced away from the pod receptacle and fluidly coupled to the needle and a first liquid reservoir, a first chilling module fluidly coupled to the mixing chamber, a slideable drawer including a tray including a plurality of slots for receiving a plurality of fluid vessels, and a dispensing manifold fluidly coupled to the first chiller module and positioned vertically above the drawer. The above device may further comprise a second chilling module positioned below the drawer and may include a chilling device and a heat exchanger. In any one or more combinations of the above embodiments of the device, the first chilling module may include a chilling device and a heat exchanger, where the heat exchanger may be positioned on a first side of the chilling device and where the chilling device may be positioned between the heat exchanger and a liquid gelatin interface on a second side of the chilling device. In any one or more combinations of the embodiments of the above device, the chilling device may include a plurality of thermoelectric chips. In any of one or more combinations of the above embodiments of the device, the first chilling module may further include a first pump fluidly coupled with the mixing chamber and a second pump fluidly coupled with the dispensing manifold. Any one or more combinations of the above embodiments of the device may further comprise a hot water tank positioned on a side of the mixing chamber opposite the first chilling module. In any one or more combinations of the embodiments of the above device, the pod receptacle may be rotatable via a motor coupled to the pod receptacle. Any one or more combinations of the embodiments of the above device may further comprise a housing enclosing the pod receptacle, mixing chamber, first chilling module, drawer, and dispensing manifold within an interior of the housing. In any one or more combinations of the embodiments of the above device, the dispensing manifold may be removable from the device via a front access door positioned above the drawer. In any one or more combinations of the embodiments of the above device, the housing may include a user interface coupled to an exterior wall of housing.
In another representation, a device for preparing a gelatin-based product may comprise a pod receptacle adapted to receive a removable consumable pod, a first chilling module fluidly coupled to the pod receptacle, a slideable drawer including a tray including a plurality of slots for receiving a plurality of fluid vessels, a dispensing manifold fluidly coupled to the first chilling module and positioned vertically above the drawer, and a second chilling module directly coupled to a bottom exterior surface of the drawer. In one example the above device may further comprise a mixing chamber positioned between the first chilling device and a hot water tank. In any one or more combinations of the embodiments of the above device, the pod receptacle may include a door with a needle coupled to an interior surface of the door and wherein the pod receptacle may be rotatable via a motor coupled to the pod receptacle. Any one or more combinations of the embodiments of the above device may further comprise a motor coupled to the dispensing manifold for adjusting the dispensing manifold between a dispensing position where a gelatin mixture is dispensed into the fluid vessels from the manifold, and a cleaning position where a fluid mixture entering the manifold is drained to a drain tank.
In yet another representation, a method for preparing a gelatin-based product may comprise injecting heated water into a consumable pod pre-loaded into a pod receptacle of a device and mixing the injected heated water with gelatin contents of the consumable pod to form a first liquid gelatin mixture, transporting the first liquid gelatin mixture and a first liquid through a first chilling module to form a chilled second liquid gelatin mixture, transporting the chilled second liquid gelatin mixture to a dispensing manifold of the device, the dispensing manifold including one or more dispensing heads, injecting, via the dispensing manifold, the chilled second liquid gelatin mixture into a plurality of cups, and chilling the plurality of cups with a second chilling module to form a hardened gelatin mixture within each cup of the plurality of cups. In one example, the above method may further comprise, before transporting the first liquid gelatin mixture and the first liquid through the first chilling module, transporting the first liquid gelatin mixture and the first liquid into a mixing chamber and mixing to form a mixed second liquid gelatin mixture, and then transporting the second liquid gelatin mixture through the first chilling module. In any one or more combinations of the embodiments of the above method, transporting the second liquid gelatin mixture through the first chilling module may be performed via a first pump and wherein transporting the chilled second liquid gelatin mixture to the dispensing manifold may be performed via a second pump. Any one or more combinations of the embodiments of the above method may further comprise, prior to injecting the heated water into the consumable pod, puncturing a top surface of the consumable pod with a needle attached to a bottom side of a door of the pod receptacle and wherein the injecting heater water may include injecting heated water from a heated water tank of the device, through the needle, and into the consumable pod. In any one or more combinations of the embodiments of the above method, mixing the injected heated water with gelatin contents of the consumable pod may include actuating a motor coupled with the pod receptacle to agitate the pod receptacle about a central axis of the pod receptacle. Any one or more combinations of the embodiments of the above method may further comprise tracking an amount of the first liquid dispensed via the device over duration of use of the device and generating data including the amount of the first liquid dispensed over the duration of use of the device.
As used herein, an element or step recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural of said elements or steps, unless such exclusion is explicitly stated. Furthermore, references to “one embodiment” of the present invention are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Moreover, unless explicitly stated to the contrary, embodiments “comprising,” “including,” or “having” an element or a plurality of elements having a particular property may include additional such elements not having that property. The terms “including” and “in which” are used as the plain-language equivalents of the respective terms “comprising” and “wherein.” Moreover, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements or a particular positional order on their objects.
The control methods and routines disclosed herein may be stored as executable instructions in non-transitory memory and may be carried out by the control system including the controller in combination with the various sensors, actuators, and other device hardware. The specific routines described herein may represent one or more of any number of processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various actions, operations, and/or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the example embodiments described herein, but is provided for ease of illustration and description. One or more of the illustrated actions, operations and/or functions may be repeatedly performed depending on the particular strategy being used. Further, the described actions, operations and/or functions may graphically represent code to be programmed into non-transitory memory of the computer readable storage medium in the device control system, where the described actions are carried out by executing the instructions in a system including the various engine hardware components in combination with the electronic controller.
This written description uses examples to disclose the invention, including the best mode, and also to enable a person of ordinary skill in the relevant art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Jetton, Jeffrey R., Williams, Tyler L., Levitsky, Stan A.
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