Disclosed is a system for monitoring confined spaces. The system includes a portable area monitor that operates in a local LTE network, and thus, is included into a cloud-based platform. A Wi-Fi antenna is included in the confined space, enabling communications with both smart communication devices and gas sensors worn by workers while inside the confined space, thus providing cloud network visibility.
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1. A system comprising:
a portable independently-powered area monitor wirelessly included in a cloud-based platform using a wireless communications component, the cloud-based platform providing communications between the area monitor and one or more remotely-maintained software systems;
a data transmitting cable connectable into the area monitor and extending to an antenna;
one or more independently-powered portable wearable smart communication devices, each smart communication device configured to: (i) communicate through the antenna and the data transmitting cable with the area monitor; and (ii) communicate with a wearable gas sensor; and
the system being configured to provide the remotely-maintained software systems with one or more of: (i) employee location data from the one or more smart communication devices and (ii) gas data from the wearable gas sensor.
2. The system of
a touch-screen display device configured to receive an identifying tag mounted in or on each of the one or more smart communications devices thus enabling the remotely-maintained software systems to identify each of the one or more smart communications devices.
3. The system of
a touch-screen display device configured to read an identifying tag mounted in or on each of the one or more smart communications devices thus enabling the remotely-maintained software systems to identify each of the one or more smart communications devices while communicating through the area monitor.
4. The system of
8. The system of
9. The system of
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This application claims the benefit of U.S. Provisional Application No. 63/158,731 filed Mar. 9, 2021, the entire contents are hereby incorporated by reference.
Embodiments of this disclosure relate generally to the field of monitoring systems, and more specifically to the field of monitoring confined spaces and workers operating in and around such spaces.
Monitoring employees and environmental conditions is important with respect to the practice of conducting inspections of confined spaces, e.g., industrial facilities, processing facilities, refineries, etc. These inspections typically require one or more workers to enter the confined space while another person, a “hole watcher”, observes from outside the vessel for safety reasons. Conventionally, the managing of these employees and observation of safety conditions is burdensome, can lead to errors, and in some instances result in dangerous situations. Because of this, it is important to know the whereabouts of employees and recognize the development of dangerous gaseous conditions inside the vessel. It is also important, in hindsight, to be able to prove documentation of employee presence at the site and other compliance issues relating to the inspection.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
In some aspects, the techniques described herein relate to a system including: a portable independently-powered area monitor wirelessly included in a cloud-based platform using a wireless communications component, the cloud-based platform providing communications between the area monitor and one or more remotely-maintained software systems; a data-transmitting cable, e.g., a POE cable, connectable into the area monitor and extending to an antenna; one or more independently-powered portable wearable smart communication devices, each smart communication device configured to: (i) communicate through the antenna and the data transmitting cable with the area monitor; and (ii) communicate with a wearable gas sensor; and the system being configured to provide the remotely-maintained software systems with one or more of: (i) employee location data from the one or more smart communication devices and (ii) gas data from the wearable gas sensor.
In some aspects, the techniques described herein relate to a system including: a touch-screen display device configured to receive an identifying tag in or on each of the one or more smart communications devices thus enabling the remotely-maintained software systems to identify each of the one or more smart communications devices.
In some aspects, the techniques described herein relate to a system including: a touch-screen display device configured to read an identifying tag mounted in or on each of the one or more smart communications devices thus enabling the remotely-maintained software systems to identify each of the one or more smart communications devices while communicating through the area monitor.
In some aspects, the techniques described herein relate to a system wherein the touch-screen display device is connected to the area monitor through an additional data-transmitting cable.
In some aspects, the techniques described herein relate to a system wherein the identifying tag is an NFC tag.
In some aspects, the techniques described herein relate to a system wherein the antenna is a Wi-Fi antenna.
In some aspects, the techniques described herein relate to a system wherein the data-transmitting cable also transmits power to the antenna.
In some aspects, the techniques described herein relate to a system wherein each of the one or more smart communication devices includes a wireless communications component configured to operate in an LTE network.
In some aspects, the techniques described herein relate to a system wherein the wireless communication component is configured for operation on bands in a range of from 700 MHz up to 2.7 GHz.
In some aspects, the techniques described herein relate to a system wherein the wireless communication component included in the area monitor is configured to operate in a Band 48 CBRS private network in a range from 3550 MHz to 3700 MHz.
In some aspects, the techniques described herein relate to a system wherein the wireless communication component included in the area monitor is configured to communicate using both public and private LTE networks.
In some aspects, the techniques described herein relate to a system wherein one of the remote software systems is configured to analyze gas data received from the gas sensor and recognize dangerous trends.
In some aspects, the techniques described herein relate to a system wherein the system transmits a warning through the area monitor upon identifying a dangerous trend.
In some aspects, the techniques described herein relate to a system wherein one of the remote software systems analyzes worker locational information using information received from the one or more smart communications devices and uses the information to evaluate personnel issues relating to a confined space.
In some aspects, the techniques described herein relate to a confined space monitoring process including: providing a smart communication device having a readable identifier; receiving an employee login into the smart communication device to match the smart communication device with an employee; pairing the smart communication device with a wearable gas sensor device; locating a portable area monitor device outside a confined space; coupling a data transmission line from the area monitor device to an antenna inside the confined space to establish a wireless network inside the confined space; receiving a scanned reading of the readable identifier into the area monitor to establish a presence of the employee at that confined space; and obtaining data from one of the smart communication device or the gas sensor device from inside the confined space through the area monitor.
In some aspects, the techniques described herein relate to a process including: using an NFC tag to include the readable identifier.
In some aspects, the techniques described herein relate to a process wherein: a Bluetooth™ pairing process is used to accomplish the pairing of the smart communication device with the wearable gas sensor device.
In some aspects, the techniques described herein relate to a process including: connecting one or more display tablets with NFC readers either in or out of the confined space; and reading the readable identifier using an NFC reader on the display tablet.
In some aspects, the techniques described herein relate to a process including: providing an LTE network; including the smart communication device and the area monitor in the LTE network; and using the area monitor to transmit data between a cloud platform and the smart communications device when the smart communications device is inside of the confined space.
In some aspects, the techniques described herein relate to a process including: using data received through the area monitor from the smart communications device to manage employees in relation to any work activity performed in the confined space.
Illustrative embodiments of the present disclosure are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein and wherein:
Disclosed is a system for monitoring at a location, e.g., a confined space such as a vessel in a refinery, or really any other sort of confined space that needs monitoring. The system includes an area-monitoring device which is included in one or more wireless networks. In embodiments, the one or more networks might include a public or private Long-Term Evolution (LTE) networks, Band 48 Citizen's Broadband Radio Service (CBRS) private network, Family Radio (unlicensed spectrums), combinations thereof, or some other cellular communications arrangement. In other embodiments, the wireless network could be a facility Wi-Fi or other kind of network. Regardless, the area monitor is configured to receive wireless signals from devices inside a confined space using a wireless (e.g., Wi-Fi) antenna. In embodiments, the antenna is physically electronically connected to the area monitor using a Power-Over-Ethernet (POE) line connection. The POE line connection makes the antenna locatable inside a confined space, e.g., vessel, allowing for Wi-Fi communications therein with numerous other devices. As is known in the art, many vessels prevent communications using conventional wireless systems due to the materials of construction.
The in-vessel antenna arrangement establishes connectivity with smart communication devices discussed hereinafter as well as wearable gas sensor devices, both of which, according to processes utilized will be associated with a particular worker. The smart communication device and gas sensor devices, both paired to a worker, will then be associated/paired with, and communicate through, the area monitoring device.
The controller 22 is given access to a cloud-based network or platform, as further described below. In embodiments, the controller is configured to be included in an LTE or other cellular system using a cellular router 35. In embodiments router 35 along with controller 22 are configured to operate in either private or public LTE networks (e.g., based on 4G or 5G). In some embodiments, these devices are equipped to operate in a Band 48 Citizen's Broadband Radio Service (CBRS) private network. The frequency range for Band 48 extends from 3550 MHz to 3700 MHz and is executed using Time Division Duplexing (TDD) as the duplex mode. In embodiments, public and private LTE capabilities are both offered to give the area monitor to operate in one when the other is not available. Cellular subsystem 35 could be a private or public cellular router capable of operating on any of the 88 different E-UTRA operating bands (ranging from 700 MHz up to 2.7 GHz), and the duplex mode could be either in TDD, or Frequency Division Duplexing (FDD).
In embodiments, the area monitor also includes a local area network (e.g., Wi-Fi) router 37 to allow Wi-Fi access into a local area network at a facility. One example system which might be used in controller 22 is a computing device including an i7, or other similar sort of processor.
Also in the area monitor 10A,B is a wireless gas data handling module/component 24 which will receive and process wireless gas data from wearable gas sensor devices as will be described hereinafter. This component is configured to receive and process wireless gas data from these portable units which are wearable by workers. The module 24 will enable communication with these devices since they are separate from the area monitor, and will be made wirelessly accessible even upon entry into a confined space. In embodiments, the wearable gas sensor device is a conventional Bluetooth™ enabled device (e.g., MultiRAE devices manufactured by the RAE™ Systems, Inc.)
The system also optionally includes a housed conventional gas monitoring device/module 25 which operates by drawing gas from a conduit extended into the confined space (which may be seen in
The area monitor 10A,B also includes a plurality of Power-Over-Ethernet (POE) ports 30 (eight in the disclosed embodiments) supported by a POE module 26. One or more of the ports 30 can be connected to hard-wired antennas (see
Because one or more POE-connected cameras 29 are connected into an area monitor (e.g., either of monitors 10A,10B), this allows live feed video from cameras inside or outside a confined space or other area to be monitored to be accessible by the controller 22. And because the area monitor controller 22 is made available over the cloud network, this video can be seen by anyone having access to a platform arrangement to be discussed hereinafter.
In embodiments, the area monitor (e.g., monitors 10A,10B) can be (via the POE ports 30) communicatively coupled to one or more handheld touch-screen display systems 32 which are, in embodiments, smart devices. These touch-screen displays are independent devices equipped with, in embodiments, NFC readers 33. These readers, in embodiments are configured to read NFC tags, as will be discussed. Readings taken by the NFC readers 33 on the touch screen devices 32 can be used to wand workers in and out of a confined space, as well as monitor hole watchers around the confined space as will be discussed. Because the area monitor 10A,10B is included in the cloud-based network or platform, persons accessing the POE-connected touch-screen displays 32 can manually access software systems over the platform to, e.g., file reports, retrieve information, or otherwise send and receive data between the device and the platform software systems. Further, the touch-screen devices 32 can be used to manually login at a work site, e.g., a confined space.
In embodiments, the system also includes an organic light-emitting diode (OLED) pushbutton interface 34. In the disclosed embodiment, the OLED pushbutton interface 34 displays information regarding battery power and push button controls. For example, a power button is configured to power on and off the area monitor. Two other buttons on the OLED pushbutton interface are toggle buttons for toggling through different functions. Using the toggle buttons, a user is able to scroll left and right to toggle through different displayed information. In embodiments, the OLED interface 34 may display: (i) percent of battery life left, (ii) the amount of battery time left, e.g., in hours and minutes, (iii) cellular network signal strength (e.g., LTE strength), (iv) local network strength, e.g., Wi-Fi signal strength, and (v) display of an image of each of the four battery cells, and if one is in default, an indication thereof. Although the signal strength and battery information is displayable on the OLED interface 34, this information is also available in the cloud network since the area monitor device is a wireless network enabled by the LTE 35 and Wi-Fi 37 systems.
The area monitors 10A and 10B are useable along with smart communication devices (an example smart communication device 100a-c is shown in
The architecture for the smart communications devices 100a-c shown in
The smart communication device system includes a Near-Field Communication (NFC) tag 167. Those skilled in the art will recognize that NFC tags are known devices which can be adhered or otherwise incorporated onto things, and can be read using NFC readers, which are available on some devices. It should be understood that the smart communications device 100a-c could instead use some other form of readable tag or other implement to accomplish the same purposes. For example, an RFID tag, or other kinds could be used and still fall within the scope of what is disclosed herein.
Also in
Controller 110 is, for example, a computer having a memory 114, including a non-transitory medium for storing software 115, and a processor 112 for executing instructions of software 115. In some embodiments, controller 110 is a microcontroller, a microprocessor, an integrated circuit (IC), or a system-on-a-chip (SoC). Controller 110 includes at least one clock capable of providing time stamps and displaying time via display screen 130. The at least one clock is updatable (e.g., via user interface 150, GPS navigational device 125, Internet 106, private cellular network 105, and server 170).
The wireless communications arrangement includes a cellular subsystem 105, a Wi-Fi subsystem 106, and a Bluetooth subsystem 108, all enabling sending and receiving to and from the external networks. And the Wi-Fi 106 and Bluetooth subsystem 108 additionally enable communications with the area monitors 10A and 10B.
Referring to
In many instances, however, the system is installed into the backhaul arrangement at the site. This arrangement, however, affords easy set up since the edge kit 172 can be directly connected to the existing fiber router, cable router, or any other source of internet at the facility.
In an embodiment, one or more Multi-Band Operation (MBO) antennas 174 are deployed at a location in which the devices, e.g., smart communication devices 100a-c, area monitors 10A,B, are to be used. The MBOs can be omni-directional, directional, or semi-directional depending on the intended coverage area. Collectively, MBOs can create a private wireless network. In embodiments, the network is a private LTE network (e.g., based on 4G or 5G). In some more specific embodiments, the network is a Band 48 CBRS private network.
The private LTE wireless communication device 105 in smart communication device architecture 100 is configured to operate in the private network created, e.g., configured to accommodate Band 48 CBRS in the frequency range for Band 48 (from 3550 MHz to 3700 MHz) and accommodates TDD. Thus, in the preferred arrangement channels within that range could be used for different sorts of communications between the cloud network and the system 100.
In yet other embodiments, a public LTE network might be accessed alternatively to, or along with the private LTE network. Those skilled in the art will recognize that the support systems for a public LTE network will already exist in a location. Thus, no supporting antenna arrangement need be provided.
Thus, in a broad sense the cellular subsystem 105 could be incorporated into a private or public cellular network operating on any of the 88 different E-UTRA operating bands (ranging from 700 MHz up to 2.7 GHz), and the duplex mode could be either in TDD, or Frequency Division Duplexing (FDD). To enable CBRS, those skilled in the art will recognize that the controller 110 is representative of numerous cooperating computing and other devices, in addition to those depicted, e.g., multiple processing and memory components relating to signal handling, an optional SIM card, etc. It should also be recognized that the private network component 105 likely also is comprised of numerous components related to supporting the cellular network connectivity, e.g., an antenna arrangement and supporting processing equipment configured to enable CBRS.
The use of CBRS Band 48 (from 3550 MHz to 3700 MHz) in the preferred embodiment provides numerous advantages. For example, it provides long signal ranges, and smoother handovers. It also has the ability to support numerous devices at the same time. Because in embodiments, each of the smart communication devices (and also other forms of smart devices, e.g., smart phones, tablets) have CBRS-enabling architectures, and thus, might be referred to as Citizen's Broadband Radio Service Devices (CBSDs).
It should be noted that the particular frequency bands used in executing the processes herein could be different, and that the aspects of what is disclosed herein should not be limited to a particular frequency band unless otherwise specified in the claims (e.g., 4G-LTE or 5G bands could be used).
A Wi-Fi subsystem 106 enables system 100 to communicate with an access point 114 capable of transmitting and receiving data wirelessly in a relatively high-frequency band. Wi-Fi might also be useful in testing the device prior to deployment.
The Family Radio module 107 of the smart communication devices allows for communication between these devices as is possible with a standard hand-held two-way radio transceiver. This feature enables traditional worker-to-worker and supervisor-to-worker communications on site. Module 107 thus, provides redundancy in that it will maintain peer-to-peer communications in the event other networks fail, e.g., in an emergency. Although not depicted, module 107 operates on an independent antenna system within the smart communications device.
Bluetooth subsystem 108 enables the user to communicate with a variety of peripheral devices, including a biometric interface device 116, and one or more wearable gas/chemical detection devices 14a,b which includes one or more sensors used to detect noxious gases. It should also be noted that numerous other Bluetooth devices could be incorporated into the system.
As used herein, the wireless systems may be any device capable of simultaneously communicating wirelessly (e.g., via radio waves) with a plurality of other devices (e.g., a plurality of sensors, a remote interface) and optionally with the cloud/internet for accessing websites, databases, etc.
The wireless subsystems 105, 106, 107, and 108 are each configured to transmit/receive data in a proper format, e.g., in IEEE 802.11, 802.15, 802.16 Wi-Fi standards, Bluetooth standard, WinnForum SAS test specification (WINNF-TS-0065), and across a desired range. The operator may connect multiple devices with system 100 to provide data connectivity and data sharing across the multiple devices. In some embodiments, the shared connectivity may be used to establish a mesh network.
The location tracking and position estimating systems 125 and 123 can operate cooperatively. The location tracking system 125, again, can be a GNSS (e.g., GPS) navigational device 125, which receives information from satellites and determines a geographical position based on the received information. The position estimating system location device 125 is used to track the location of smart communication device incorporating architecture 100. In certain embodiments, a geographic position is determined at regular intervals (e.g., every five seconds) and position in between readings is estimated using the estimating system 123.
GPS position data is stored in memory 114 and uploaded to server 170 at regular intervals (e.g., every minute). In some embodiments, the intervals for recording and uploading GPS data are configurable. For example, if smart communication device 100a-c is stationary for a predetermined duration, the intervals are ignored or extended, and new location information is not stored or uploaded. If no connectivity exists for wirelessly communicating with server 170, location data is stored in memory 114 until connectivity is restored at which time the data is uploaded, then deleted from memory 114. GPS data may be used to determine latitude, longitude, altitude, speed, heading, and Greenwich-mean time (GMT), for example, based on instructions of software 115 or based on external software (e.g., in connection with server 170). In certain embodiments, position information may be used to monitor worker efficiency, overtime, compliance, and safety, as well as to verify time records and adherence to company policies.
As an alternative to the locating and estimating tracking process discussed above using dead reckoning system 123 in combination with GNSS system component 125, a Bluetooth tracking arrangement using beacons might be used instead. For example, Bluetooth component 108 could receive signals from Bluetooth Low Energy (BLE) beacons. The BLEs could be strategically located about the facility and the controller 110 may be programmed to execute relational distancing software using beacon signals (e.g., triangulating between beacon distance information) to determine device position. Regardless of the process, component 108 detects the beacon signals and the controller calculates roughly the distances used in estimating location.
Another alternative locating arrangement with the smart communication devices 100a-c is the use of UltraWideBand (UWB) with spaced apart beacons. The beacons are small battery powered sensors that are spaced apart in the facility, and broadcast signals that can be received by a UWB component are included in the smart communication device. Once equipped with the devices, the worker's position can be monitored throughout the area over time.
Whereas the location sensing GNSS and estimating systems 125 and 123 (
An external power source 180 in
Display screen 130, which could, in alternative embodiments, be a touch screen, is for example a liquid-crystal display (LCD), an e-ink display, an organic light-emitting diode (OLED), or other digital display capable of displaying text and images. In some embodiments, display screen 130 uses a low-power display technology, such as an e-ink display, for reduced power consumption. Images displayed using display screen 130 include but are not limited to photographs, video, text, icons, symbols, flow charts, instructions, cues, and warnings. For example, display screen 130 may display (e.g., by default) an identification style photograph of an employee who is wearing smart communication device 100a-c such that the smart communication device replaces a traditional badge device worn by the employee. In another example, step-by-step instructions for aiding the operator while performing a task are displayed via display screen 130. In some embodiments, display screen 130 may lock after a predetermined duration of inactivity by an operator to prevent accidental activation via user-input device 150. (See
Optional audio device 140 optionally includes at least one microphone (not shown) and a speaker 146 for receiving and transmitting audible sounds, respectively. Although only one speaker 146 is shown existing in architecture image
A user-input system 150 (see
The device 100 can also be configured to receive photos (via Bluetooth) from other kinds of external cameras. These may be wearable devices such as cameras mounted to glasses or helmets, such that the camera may provide a forward-facing view from the perspective of the operator while being operated hands-free. The external camera might provide an internal view of the contained area, and can be positioned on a gimbal, swivel plate, rail, tripod, stand, post, and/or pole for enabling movement of the camera. Camera movement may be controlled by the operator, under preprogrammed control via controller 110,
In certain embodiments, a plurality of views may be displayed on visualization device 130 from the built-in cameras (which are represented as one camera 165 in
Advantages of smart communication device 100a-c include its ease of use for carrying in the field during extended durations due to its small size, relatively low power consumption, and integrated power source. In certain embodiments, smart communication device 100a-c is sized to be small and lightweight enough to be worn at all times by an operator.
Again, many implementations might instead involve the use of stationary temporary or permanently installed LTE sources (e.g., like kit 172) that obtain network access through a fiber or cable backhaul, and thus, the devices are not mobile. In alternative embodiments, a satellite or other internet source could be embodied into a hand-carried or other mobile system, e.g., bag, box or other portable arrangement.
Gas transmitting conduits 20A and 20B also extend from the area monitors 10A and 10B to the confined space internals such that they can draw gases from inside the confined space for testing inside the area monitors in a known manner using the gas measurement module 25 inside each area monitor. The modules 25, as is well known in the art, each include pumps that create a vacuum that is used to draw the gas through each respective conduit (e.g., conduits 20A and 20B).
Referring to the figure, it can be seen that the system centers around a cloud network 102. The area monitor devices 10A and 10B as well as the smart communication devices (e.g., smart communication devices 100a-c) are all accessible over cloud network 102 through a wireless network 172, e.g., a public or private LTE network in embodiments. In the disclosed embodiment, each area monitor 10A,B is dually equipped with public LTE, as well as private LTE (e.g., CBRS Band 48) networking or some other cellular wireless capabilities. Again, instead of an LTE or other sort of cellular network, it may be preferred to utilize a facility Wi-Fi network as network 172. These capabilities could be incorporated into the area monitors instead of, or in addition to the LTE capabilities. Thus, these disclosures should not necessarily be limited to any particular sort of wireless network unless otherwise specified in the claims.
The area monitor devices 10A and 10B are relatively small, and thus, easily carried from location to location. Therefore, in a confined space monitoring capacity, the area monitors 10A and 10B could each be located outside and near an entry way opening (referred to as a “hole” in the field) with the intention of monitoring that confined space for the protection of workers.
Because the area monitors 10A and 10B are wirelessly enabled, they can be completely self-contained. For example, there is no need for burdensome cables extending from facility computing equipment as is necessary in conventional systems. This enables the monitors 10A and 10B to be carried from location to location with ease, and eliminates the need for what can be very long cables that can create tripping hazards as well as other disadvantages. Set up time is also greatly reduced as a result.
The smart communication devices 100a-c might be worn by employees or independent contracted workers at a facility. Numerous other devices could be utilized in combination with an established cellular network 110 (e.g., CBRS Band 48 in embodiments) to provide the ability to access the conventional software applications 104, such that these applications can utilize information received from the devices, e.g., monitors 10A and 10B, communication devices 100c, etc.
Examples of data transferred to and from the area monitors 10A,B include: (i) live feeds of video inside or outside of the confined spaces 12A and/or 12B received from cameras (not shown) connected to POE cables 28 extending from the housing 12 and processed by the controllers 22 for the area monitors 10A,B; (ii) live video received from cameras on the smart communication device devices 100b and 100c deployed inside the confined spaces 12A and/or 12B; (iii) gas sensor data received from the gas sensors 14a and 14b located inside the confined spaces; (iv) biometric data received from device 116 and communicated to the area monitors 10A and 10B after being received over Wi-Fi from the smart communication devices 100b and 100c; etc.
Data downloads to the area monitors 10A and 10B might include software updates, device configurations (e.g., customized for a specific operator), location save interval, upload data interval, and a web application programming interface (API) server uniform resource locator (URL).
Examples of data received to and from the smart communication devices can occur over the cellular network 172 for any smart communication device located outside of a confined space (e.g., smart communication device 100a), and will occur through the area monitor (monitors 10A or 10B) for smart communication devices located inside of a confined space (e.g., smart communication devices 100b and 100c). Information transferred could include software updates, device configurations (e.g., customized for a specific operator), location save interval, upload data interval, and a web application programming interface (API) server uniform resource locator (URL).
The facility 416 may utilize Human Resources (HR) software which is responsible for tracking employee time, and can in versions, interact with employee card readers or other devices to track and record when an employee enters a particular facility, or portion of a facility, and at what time each entry occurs. Often, conventionally, the employees each have identifying cards which include an RFID tag, and an RFID transponder is located at each point of access. According to the processes herein, an employee scans an NFC tag which is in or on the smart communication device, and this allows access into the facility, and also the facility system records the time access was granted, and this data is now available to the platform over the cloud. The smart communication device can also be used to scan NFC tags at locations, e.g., vessels and equipment. Herein, the smart communications devices are equipped with the ability to read NFC tags, and these tags can also be used for the purpose of identifying an employee, and pairing the device with the employee, as well as other devices. Regardless, the arrangement disclosed in
Ordinarily, in conventional arrangements, each of the facility software applications are accessed one at a time. E.g., a user in a facility may call up the facilities ERP application on a computing device at the facility. Once that task is completed, the user, still on the computer, will open the MMS software to execute tasks. Then, after that, the user may call up the RBI application. And then the same thing for the HR application. Thus, the software products are called up one after the other (e.g., PSS 402, Safety, FDS, SS, ERP, MMS, RBI, HR, or other software systems for a refinery embodiment) for use by the hand-held devices all at once. The area monitors 10A and 10B, smart communication devices 100a-c, and any other wireless device on the system can have immediate and continual interfacing and data exchange through the platform 312. Since the cloud platform 312 is a cloud-based application that is used to interface with the many traditional facility applications, it can send and receive commands and data back and forth between the software systems 104 and the devices (e.g., area monitors 10A and 10B, smart communication devices 100a-c, or other devices, e.g., smart phones, tablets). These communications might include the transmission of warnings, etc.
The hub arrangement 312 can also be configured to send communications to the area monitors 10A,B and smart communication devices 100a-c based on analysis conducted using the software systems 104. This enables the area monitors 10A,B, smart communication devices 100a-c, and supervisors or administrators (e.g., through computing device 316) to receive warnings, etc., generated as a result of analysis conducted. For example, computer analysis conducted by the PSS software 402 identifying a trending increased presence of a dangerous gas detected by sensors 14a and 14b could result in an alarm being transmitted to a supervisor through smart communication devices (e.g., smart communication device 100a) or to computer interface 316. It also enables the user to be tracked in terms of the presence of persons in and out of the hole. For example, video data received from the cameras, or tracking data received from the smart communication devices 100a-c could be used by the PSS software 402 to determine that workers are in the hole, but no one is registered as watching the hole, as is required.
In embodiments, remote battery monitoring processes could also be executed over the hub, e.g., if the batteries in an area monitoring device (e.g., devices 10A, 10B) are low, predictive or other battery monitoring software 104 might exist over the cloud network 102 on a remote computing device 316 and administer alerts that battery power for an area monitor is low. Thus, the information on the area monitor, e.g., percent battery life left, battery time left, LTE Strength, Wi-Fi strength, and any particular battery in default can be recognized and analyzed remotely.
The software, in embodiments, could be predictive. Thus, using the arrangement of
The communication devices 100a-c can track not only the current location of the employee but can also look at the recorded locational information (e.g., of employees 306 at the facility 300 in
The area monitors 10A and 10B in combination with the employee-worn smart communication devices 100a-c (as well as the numerous other devices in the system) can be used along with the peripherals shown in
Furthermore, the biometric device (e.g., incorporating heart rate, moisture sensors, etc.) can, via hub 312, put the smart communication devices 100b and 100c in communication with a biometrics analysis system operating either on the hub 312, or on one of the software systems 104 to detect danger indicating a biometric condition of the wearer. Thus, heart rates, dehydration, and other biometric parameters can be monitored and analyzed by the hub system. And these values can be evaluated along with the gas data received from the gas sensor devices 14a and 14b to draw situational conclusions which would otherwise be impossible without the hub arrangement of
As can also be seen, all three workers 504, 506, and 510 are each equipped with a smart communication device. More specifically, worker 504 is equipped with smart communication device 100b1, worker 506 is equipped with smart communication device 100b2, and the hole watcher 510 is equipped with smart communication device 100a. The smart device 100a worn by hole watcher 510 is able to be in LTE communication with LTE network source 174 directly. The workers 506 and 508, however, since they are located inside of the confined space 502, are not able to wirelessly communicate with the LTE source 174 directly since the confined space is oftentimes constructed of metal thick enough to block the LTE signal.
To overcome this obstacle, LTE access to smart communication device 100b1 on worker 504 and smart communication device 100b2 on worker 506 is enabled through the Wi-Fi antenna 18A which is connected to the area monitor 10A via POE cable 16A. This enables wireless Wi-Fi communications between the area monitor 10A and thus, the transmission of data from both the communication devices 100b1 and 100b2 as well as gas sensors 14a1 and 14a2 in and out of the confined space 502. Thus, area monitor 10A creates not only the ability to communicate wirelessly inside the confined space 502, but also gives platform 312 access to and from all of the devices inside the confined space 502. Since smart communication devices 100b1 and 100b2 as well as gas sensors 14a1 and 14a2 are now a part of the overall network and have access to the cloud platform 312, these devices also have the ability to send and receive data over the network for remote use and analysis.
In a step 602, each smart communications device (SCD) (e.g., 100 a-c in
After the login is completed, a wearable gas sensor device (e.g., device 14a1 or 14a2) is paired with the smart communications device in a step 604. To do this, in embodiments, the worker initiates a wireless device pairing process on the smart communications device he or she is in possession of. In embodiments, Bluetooth pairing algorithms on the smart communications device are used to communicate with known processes operating on a Bluetooth enabled gas sensor device to pair the two. Because the location-tracking smart communications device is already associated with the particular worker, the pairing of a gas sensor device with that smart communications device (in step 604) enables the platform 312 (see
In a next step 606, if the worker is about to do work inside or outside a particular confined space (e.g., space 502 shown in
The execution of steps 602, 604, and 606 allow for full cloud visibility over the platform 312 established over the cloud network (see
Although in the disclosed embodiments NFC tags are shown in use for identifying a particular smart communications device (and thus, worker) it is possible that other devices, e.g., tags, could be used instead. Therefore, the broad aspects of what is disclosed herein should not be limited to any particular form of identification unless otherwise specified in the claims.
Many different arrangements of the various components depicted, as well as components not shown, are possible without departing from the spirit and scope of the present disclosure. Embodiments of the present disclosure have been described with the intent to be illustrative rather than restrictive. Alternative embodiments will become apparent to those skilled in the art that do not depart from its scope. A skilled artisan may develop alternative means of implementing the aforementioned improvements without departing from the scope of the present disclosure.
It will be understood that certain features and sub-combinations are of utility and may be employed without reference to other features and sub-combinations and are contemplated within the scope of the claims. Not all steps listed in the various figures need be carried out in the specific order described.
Turpin, Kevin, Burrus, Benjamin, Turnquist, Dylan
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