An image forming apparatus includes: a housing; a drum cartridge as a first cartridge including a photosensitive drum; a second cartridge accommodating toner; and a drawer movable between an inside position where the drawer in its entirety is positioned inside the housing and an outside position where at least a part of the drawer is positioned outside the housing. The drum cartridge is attachable to and detachable from the drawer. The drawer includes: a side plate configured to receive the photosensitive drum; and a locking member supported by the side plate. The locking member is movable relative to the side plate between a locking position where the locking member locks the photosensitive drum to the side plate and an unlocking position where the locking member unlocks the photosensitive drum from the side plate in an attached state of the drum cartridge to the drawer.
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1. An image forming apparatus comprising:
a housing;
a drum cartridge as a first cartridge comprising a photosensitive drum;
a second cartridge in which toner is accommodatable; and
a drawer movable between an inside position where the drawer in its entirety is positioned inside the housing and an outside position where at least a part of the drawer is positioned outside the housing, the drum cartridge being attachable to and detachable from the drawer, the drawer comprising:
a side plate configured to receive the photosensitive drum; and
a locking surface supported by the side plate and movable relative to the side plate, the locking surface being movable between a locking position where the locking surface locks the photosensitive drum to the side plate and an unlocking position where the locking surface unlocks the photosensitive drum from the side plate in an attached state of the drum cartridge to the drawer.
2. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction, and
wherein the locking surface is rotatable about a first axis extending in the axial direction between the locking position and the unlocking position.
3. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction, and
wherein the locking surface is rotatable about the drum axis between the locking position and the unlocking position.
4. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction, and
wherein the drawer further includes a locking member having a disc shape and including the locking surface, the locking member having a lock guide configured to guide one end portion in the axial direction of the photosensitive drum in the attached state of the drum cartridge to the drawer, the locking member having a through-hole having a circular shape and positioned at a radially center portion of the locking member and within the lock guide.
5. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction,
wherein the drawer further comprises a drawer guide configured to guide one end portion in the axial direction of the photosensitive drum when the drum cartridge is attached to the drawer,
wherein the drawer further includes a lock guide with which the one end portion of the photosensitive drum is fitted in the attached state of the drum cartridge to the drawer, the lock guide including the locking surface, and
wherein the lock guide extends in a direction crossing an extending direction of the drawer guide in the state where the locking surface is at the locking position, and the lock guide extends in the extending direction of the drawer guide and is communicated with the drawer guide in the state where the locking surface is at the unlocking position.
6. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction,
wherein the drawer further comprises a drawer guide configured to guide one end portion in the axial direction of the photosensitive drum when the drum cartridge is attached to the drawer,
wherein the drawer further includes a locking wall, the locking wall having the locking surface, the locking wall being configured such that in the attached state of the drum cartridge to the drawer, the locking wall extends parallel with the axial direction of the photosensitive drum and selectively locks the photosensitive drum to the side plate of the drawer,
wherein the locking wall is configured to be positioned between the one end portion in the axial direction of the photosensitive drum and the drawer guide in a state where the drum cartridge is attached to the drawer and the locking surface is at the locking position, and
wherein the locking wall is configured to be retracted from the position between the one end portion in the axial direction of the photosensitive drum and the drawer guide in a state where the drum cartridge is attached to the drawer and the locking surface is at the unlocking position.
7. The image forming apparatus according to
wherein the drawer further comprises a positioning plate configured to be in contact with the one end portion in the axial direction of the photosensitive drum to fix a position of the photosensitive drum in the attached state of the drum cartridge to the drawer, and
wherein the drawer further comprises a pressure plate configured to press the one end portion in the axial direction of the photosensitive drum toward the positioning plate in the attached state of the drum cartridge to the drawer.
8. The image forming apparatus according to
wherein the drawer further comprises a spring configured to urge the pressure plate toward the one end portion in the axial direction of the photosensitive drum in the attached state of the drum cartridge to the drawer.
9. The image forming apparatus according to
wherein the positioning plate has a recessed portion configured to fit with the one end portion in the axial direction of the photosensitive drum in the attached state of the drum cartridge to the drawer, and
wherein the pressure plate is configured to press the one end portion in the axial direction of the photosensitive drum toward the recessed portion in the attached state of the drum cartridge to the drawer.
10. The image forming apparatus according to
wherein the housing comprises a positioning member configured to fix a position of the positioning plate in a state where the drawer is at the inside position, and
wherein the positioning plate further has a counterpart positioning portion configured to be in contact with the positioning member in the state where the drawer is at the inside position.
11. The image forming apparatus according to
wherein the positioning member has a solid cylindrical shape, and
wherein the counterpart positioning portion is in a form of a notch with which the positioning member is fitted in the state where the drawer is at the inside position.
12. The image forming apparatus according to
wherein the drawer further comprises a positioning plate configured to be in contact with the one end portion in the axial direction of the photosensitive drum to fix a position of the photosensitive drum in the attached state of the drum cartridge to the drawer, and
wherein the drawer further comprises a spring configured to urge the one end portion in the axial direction of the photosensitive drum toward the positioning plate in the attached state of the drum cartridge to the drawer.
13. The image forming apparatus according to
wherein the drawer further comprises a lever configured to move the locking surface between the locking position and the unlocking position, the lever being movable along with the locking surface.
14. The image forming apparatus according to
wherein the side plate of the drawer has:
an inner surface facing the drum cartridge in the attached state of the drum cartridge to the drawer;
an outer surface positioned opposite to the drum cartridge with respect to the inner surface in the attached state of the drum cartridge to the drawer; and
a through-hole extending from the inner surface to the outer surface,
wherein the drawer further comprises a locking wall extending in a direction parallel with a direction defined from the inner surface to the outer surface, the locking wall including the locking surface,
wherein the locking wall is positioned within the through-hole of the side plate, and
wherein the lever is positioned outward of the outer surface.
15. The image forming apparatus according to
wherein the lever is movable between a first position where the lever extends along the outer surface and a second position protruding outward from the outer surface with the state where the locking surface is at the locking position,
wherein the lever is configured to be locked to the side plate in a state where the locking surface is at the locking position and the lever is at the first position, and
wherein the lever is configured to be unlocked from the side plate in a state where the locking surface is at the locking position and the lever is at the second position.
16. The image forming apparatus according to
wherein the lever comprises a protrusion,
wherein the side plate has a hole,
wherein the protrusion of the lever is configured to be engaged with the hole to lock the lever to the side plate in the state where the locking surface is at the locking position and the lever is at the first position, and
wherein the protrusion of the lever is configured to be disengaged from the hole to unlock the lever from the side plate in the state where the locking surface is at the locking position and the lever is at the second position.
17. The image forming apparatus according to
wherein the housing comprises an abutment portion configured to be abutted by the lever when the drawer moves from the outside position toward the inside position in the state where the lever is at the second position.
18. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction and the photosensitive drum comprises a coupling positioned at the one end portion in the axial direction of the photosensitive drum,
wherein the locking wall has a through-hole permitting the coupling to be exposed to an outside in the attached state of the drum cartridge to the drawer, and
wherein the lever is configured to cover at least a part of the coupling in the axial direction in the state where the drum cartridge is attached to the drawer and the lever is at the second position.
19. The image forming apparatus according to
wherein the lever extends in a diametrical direction of the photosensitive drum in the state where the drum cartridge is attached to the drawer and the lever is at the second position, the lever having a first end portion and a second end portion positioned opposite to the first end portion with respect to the through-hole of the locking member in an extending direction of the lever.
20. The image forming apparatus according to
wherein the second cartridge is a toner cartridge attachable to and detachable from the drum cartridge.
21. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction, and
wherein the toner cartridge is pivotally movable about a second axis extending in the axial direction of the photosensitive drum between a cartridge first position at which the toner cartridge is locked to the drum cartridge and a cartridge second position at which the toner cartridge is unlocked from the drum cartridge in the attached state of the toner cartridge to the drum cartridge.
22. The image forming apparatus according to
wherein the second cartridge is a developing cartridge comprising a developing roller.
23. The image forming apparatus according to
wherein the drawer further comprises a developing guide configured to guide the developing cartridge when the developing cartridge is attached to the drawer.
24. The image forming apparatus according to
wherein the drawer further comprises a developing pressure surface configured to press the developing cartridge toward the photosensitive drum in a state where the drum cartridge and the developing cartridge are attached to the drawer.
25. The image forming apparatus according to
wherein the drawer further comprises a developing pressure spring configured to urge the developing pressure surface toward the developing cartridge in a state where the developing cartridge is attached to the drawer.
26. The image forming apparatus according to
wherein the photosensitive drum is rotatable about a drum axis extending in an axial direction,
wherein the drawer further comprises a drawer guide configured to guide one end portion in the axial direction of the photosensitive drum when the drum cartridge is attached to the drawer, and
wherein the drawer further comprises a lock guide with which the one end portion of the photosensitive drum is fitted in the attached state of the drum cartridge to the drawer, the lock guide having the lock surface, the lock guide having:
a first end portion connected to the drawer guide in a state where the lock member is at the unlocking position; and
a second end portion positioned apart from the first end portion in an extending direction of the lock guide, the first end portion being positioned between the second end portion and the developing pressure surface in the extending direction of the lock guide in a state where the locking surface is at the locking position.
27. The image forming apparatus according to
wherein the drum cartridge comprises a first handle configured to be accommodated within the drawer in a state where the drum cartridge is attached to the drawer, and
wherein the developing cartridge comprises a second handle configured to protrude out of the drawer in a state where the developing cartridge is attached to the drawer.
28. The image forming apparatus according to
wherein the second cartridge is a developing cartridge comprising a developing roller, and
wherein the drawer further comprises a pressure spring provided at the side plate, and configured to press the developing cartridge toward the photosensitive drum in a state where the drum cartridge and the developing cartridge are attached to the drawer.
29. The image forming apparatus according to
wherein the drawer further comprises a drawer guide configured to guide the one end portion in the axial direction of the photosensitive drum when the drum cartridge is attached to the drawer, and
wherein the drawer further comprises a lock guide with which the one end portion of the photosensitive drum is fitted in the attached state of the drum cartridge to the drawer, the lock guide having the locking surface, the lock guide having:
a first end portion connected to the drawer guide in a state where the locking surface is at the unlock position; and
a second end portion positioned apart from the first end portion in an extending direction of the lock guide, the first end portion being positioned between the second end portion and the developing pressure spring in the extending direction of the lock guide in a state where the locking surface is at the locking position.
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This application claims priorities from Japanese Patent Application Nos. 2021-032136 filed Mar. 1, 2021, and 2021-044549 filed Mar. 18, 2021. The entire contents of the priority applications are incorporated herein by reference.
There has been known an image forming apparatus in which a toner cartridge is attachable to and detachable from a drawer including a photosensitive drum.
Further, also known is another conventional image forming apparatus including a drum cartridge provided with a photosensitive drum, and a developing cartridge provided with a developing roller. The drum cartridge and the developing cartridge are attachable to and detachable from a drawer.
With such one conventional image forming apparatus, there may be a demand of modification in that a drum unit including the photosensitive drum and a developing roller is attachable to and detachable from the drawer, and the toner cartridge is attachable to and detachable from the drum unit. In such a modification, displacement of the drum unit with respect to the drawer may likely to occur when a user attaches or detaches the toner cartridge to or from the drum unit that is attached to the drawer. Hence, positioning accuracy of the photosensitive drum relative to a housing of the image forming apparatus may be lowered due to displacement of the drum unit with respect to the drawer.
Further, according to the other conventional image forming apparatus, a user attaches or detaches the developing cartridge to or from the drawer in a state where the drum cartridge is attached to the drawer. In such attachment or detachment, the drum cartridge may likely to be displaced relative to the drawer. Hence, positioning accuracy of the photosensitive drum relative to a housing of the image forming apparatus may be lowered due to displacement of the drum cartridge with respect to the drawer.
In view of the foregoing, it is an object of the disclosure to provide an image forming apparatus capable of suppressing degradation of the positioning accuracy of the photosensitive drum relative to the housing.
In order to attain the above and other objects, the disclosure provides an image forming apparatus including: a housing; a drum cartridge as a first cartridge including a photosensitive drum; a second cartridge in which toner is accommodatable; and a drawer. The drawer is movable between an inside position where the drawer in its entirety is positioned inside the housing and an outside position where at least a part of the drawer is positioned outside the housing. The drum cartridge is attachable to and detachable from the drawer. The drawer includes: a side plate configured to receive the photosensitive drum; and a locking member supported by the side plate. The locking member is movable relative to the side plate between a locking position where the locking member locks the photosensitive drum to the side plate and an unlocking position where the locking member unlocks the photosensitive drum from the side plate in an attached state of the drum cartridge to the drawer.
With this structure, in case of exchange of the second cartridge for a new second cartridge in the state where the drum cartridge is attached to the drawer, exchange of the second cartridge for the new second cartridge can be performed relative to the drum cartridge while the photosensitive drum is locked to the drawer by the locking member. Hence, displacement of the photosensitive drum relative to the drawer can be suppressed during exchanging work of the second cartridge. As a result, lowering positioning accuracy of the photosensitive drum relative to the housing due to the exchanging work can be restrained. According to the first embodiment the second cartridge is a toner cartridge configured to accommodate therein toner, and according to the second embodiment the second cartridge is a developing cartridge including a developing roller.
The particular features and advantages of the embodiment(s) as well as other objects will become apparent from the following description taken in connection with the accompanying drawings, in which:
An image forming apparatus according to a first embodiment will be described with reference to
1. Image Forming Apparatus 1
An outline of the image forming apparatus will be described with reference to
1.1 Housing 2
The housing 2 accommodates therein the sheet cassette 3, the drawer 4, the plurality of drum cartridges 5Y, 5M, 5C, 5K, the plurality of toner cartridges 6Y, 6M, 6C, 6K, the exposure unit 7, the belt unit 8, the transfer roller 9, and the fixing unit 10. The housing 2 has an opening 21, and includes a cover 22 and a positioning member 23.
The housing has one end in a first direction provided with a side wall where the opening 21 is formed. The cover 22 is movable between a closed position as illustrated in
The positioning member 23 extends in the axial direction. The axial direction will be described later. The positioning member 23 has a solid cylindrical shape. The positioning member 23 is made from metal such as stainless steel.
1.2 Sheet Cassette 3
As illustrated in
1.3 Drawer 4
As illustrated in
1.4 Drum Cartridges 5Y, 5M, 5C, 5K
Each of the drum cartridges 5Y, 5M, 5C, 5K is attachable to and detachable from the drawer 4. Specifically, each of the drum cartridges 5Y, 5M, 5C, 5K is attachable to and detachable from the drawer 4 when the drawer 4 is at the outside position.
Incidentally, description as to each of the drum cartridges 5M, 5C, 5K is the same as the description of the drum cartridge 5Y. Therefore, description of the drum cartridges 5M, 5C, 5K will be omitted.
As illustrated in
1.4.1 Photosensitive Drum 11Y
The photosensitive drum 11Y extends in the axial direction. The axial direction crosses the first direction in the attached state of the drum cartridge 5Y to the drawer 4. Preferably, the axial direction is perpendicular to the first direction in the attached state of the drum cartridge 5Y to the drawer 4. The photosensitive drum 11Y is rotatable about a drum axis A1. The drum axis A1 extends in the axial direction. As illustrated in
The coupling 111Y is positioned at one end portion in the axial direction of the photosensitive drum 11Y. The coupling 111Y is rotatable along with the rotation of the photosensitive drum 11Y. The coupling 111Y is fitted with a main coupling (not illustrated) provided in the housing 2 in a state where the drawer 4 is positioned at the inside position and the drum cartridge 5Y is attached to the drawer 4. The coupling 111Y is rotated upon receipt of driving force from the main coupling.
1.4.2 Charger 12Y
As illustrated in
1.4.3 Developing Unit 13Y
The developing unit 13Y is configured to supply toner to the photosensitive drum 11Y. Specifically, the developing unit 13Y includes a developing casing 131Y and a developing roller 132Y.
1.4.3.1 Developing Casing 131Y
The developing casing 131Y is configured to accommodate therein toner supplied from the toner cartridge 6Y. The developing casing 131Y is formed with a developing opening 133. Toner in the toner cartridge 6Y is entered in the developing casing 131Y through the developing opening 133. The developing casing 131Y supports the developing roller 132Y.
1.4.3.2 Developing Roller 132Y
The developing roller 132Y is configured to supply toner in the developing casing 131Y to the photosensitive drum 11Y. The developing roller 132Y is in contact with the photosensitive drum 11Y. However, the developing roller 132Y may be movable away from the photosensitive drum 11Y. The developing roller 132Y extends in the axial direction. The developing roller 132Y is rotatable about a developing axis A2 extending in the axial direction.
1.6 Toner Cartridges 6Y, 6M, 6C, 6K
The toner cartridge 6Y is configured to accommodate therein toner to be supplied to the photosensitive drum 11Y. The toner cartridge 6Y is attachable to and detachable from the drum cartridge 5Y. The toner cartridge 6Y is configured to supply toner to the developing unit 13Y in the attached state of the toner cartridge 6Y to the drum cartridge 5Y.
The toner cartridge 6M is configured to accommodate therein toner to be supplied to the photosensitive drum 11M. The toner cartridge 6M is attachable to and detachable from the drum cartridge 5M. The toner cartridge 6M is configured to supply toner to the developing unit 13M in the attached state of the toner cartridge 6M to the drum cartridge 5M.
The toner cartridge 6C is configured to accommodate therein toner to be supplied to the photosensitive drum 11C. The toner cartridge 6C is attachable to and detachable from the drum cartridge 5C. The toner cartridge 6C is configured to supply toner to the developing unit 13C in the attached state of the toner cartridge 6C to the drum cartridge 5C.
The toner cartridge 6K is configured to accommodate therein toner to be supplied to the photosensitive drum 11K. The toner cartridge 6K is attachable to and detachable from the drum cartridge 5K. The toner cartridge 6K is configured to supply toner to the developing unit 13K in the attached state of the toner cartridge 6K to the drum cartridge 5K.
1.7 Exposure Unit 7
The exposure unit 7 is configured to expose each peripheral surface of each of the photosensitive drums 11Y, 11M, 11C, 11K to lights in a state where the drawer 4 is at the inside position and the drum cartridges 5Y, 5M, 5C, 5K are attached to the drawer 4. A laser scanner unit is provided as the exposure unit 7.
1.8 Belt Unit 8
The belt unit 8 is positioned below the drum cartridges 5Y, 5M, 5C, 5K in the state where the drawer 4 is at the inside position and the drum cartridges 5Y, 5M, 5C, 5K are attached to the drawer 4. The belt unit 8 includes an intermediate transfer belt 81 and a plurality of transfer rollers 82Y, 82M, 82C, 82K.
The intermediate transfer belt 81 is in contact with the photosensitive drums 11Y, 11M, 11C, 11K in the state where the drawer 4 is at the inside position and the drum cartridges 5Y, 5M, 5C, 5K are attached to the drawer 4.
The transfer roller 82Y is configured to transfer toner on the photosensitive drum 11Y to the intermediate transfer belt 81. The transfer roller 82M is configured to transfer toner on the photosensitive drum 11M to the intermediate transfer belt 81. The transfer roller 82C is configured to transfer toner on the photosensitive drum 11C to the intermediate transfer belt 81. The transfer roller 82K is configured to transfer toner on the photosensitive drum 11K to the intermediate transfer belt 81.
1.9 Transfer Roller 9
The transfer roller 9 is configured to transfer toner on the intermediate transfer belt 81 to the sheet S. Specifically, the sheet S conveyed from the sheet cassette 3 toward the transfer roller 9 is moved past a portion between the transfer roller 9 and the intermediate transfer belt 81 and is conveyed to the fixing unit 10. At this time, the transfer roller 9 transfers the toner on the intermediate transfer belt 81 to the sheet S.
1.10 Fixing Unit 10
The fixing unit 10 is configured to heat and press the sheet S on which toner is transferred to fix toner to the sheet S. The sheet S moved past the fixing unit 10 is discharged on an upper surface of the housing 2.
2. Details of Drum Cartridge 5Y
Next, the drum cartridge 5Y will be described in detail with reference to
As illustrated in
The drum frame 51 supports the photosensitive drum 11Y, the charger 12Y, the developing unit 13Y, and a drum cleaner 52. The drum frame 51 includes drum side plates 511A, 511B, toner guides 512A, 512B, a receiving portion 513, a toner shutter 514, a sealing member 515, and sleeve portions 516A, 516B (see
2.1 Drum Side Plates 511A, 511B
The drum side plate 511A is positioned at one end portion in the axial direction of the drum cartridge 5Y. The drum side plate 511A has an outer surface 51 and an inner surface S2. The inner surface S2 is positioned between the outer surface 51 and the drum side plate 511B in the axial direction.
The drum side plate 511B is positioned at another end portion in the axial direction of the drum cartridge 5Y. The drum side plate 511B is positioned apart from the drum side plate 511A in the axial direction. The drum side plate 511B has an outer surface S11 and an inner surface S12. The inner surface S12 is positioned between the outer surface S11 and the drum side plate 511A in the axial direction.
2.2 Toner Guides 512A, 512B
The toner guide 512A is positioned on the inner surface S2 of the drum side plate 511A. The toner guide 512A is positioned opposite to the developing unit 13Y with respect to the receiving portion 513. The toner guide 512A is in the form of a groove. The toner guide 512A includes a guide portion 512aA and a locking portion 512bA.
The guide portion 512aA extends in a second direction. The second direction crosses the first direction and the axial direction. Specifically, the second direction crosses the first direction and is perpendicular to the axial direction. As will be described later, the toner cartridge 6Y has protrusions 62A, 62B (see
The locking portion 512bA is positioned at the other end portion of the guide portion 512aA. The locking portion 512bA extends in a direction crossing the second direction. The locking portion 512bA also extends in a direction perpendicular to the first direction and the axial direction.
The toner guide 512B is positioned on the inner surface S12 of the drum side plate 511B. The toner guide 512B includes a guide portion 512aB and a locking portion 512bB. The guide portion 512aB has a configuration the same as that of the guide portion 512aA. The locking portion 512bB has a configuration the same as that of the locking portion 512bA. When the toner cartridge 6Y is attached to the drum cartridge 5Y, the guide portion 512aB guides the travel of the protrusion 62B.
2.3 Receiving Portion 513
As will be described later, the toner cartridge 6Y further includes a second accommodating portion 612 (see
The toner inlet opening 513a is positioned at a center portion in the axial direction of the receiving portion 513. The toner inlet opening 513a is in communication with the developing opening 133 (see
The hole 513bA is positioned between the toner inlet opening 513a and the drum side plate 511A in the axial direction. The hole 513bA is positioned apart from the toner inlet opening 513a in the axial direction.
The hole 513bB is positioned between the toner inlet opening 513a and the drum side plate 511B in the axial direction. The hole 513bB is positioned opposite to the hole 513bA with respect to the toner inlet opening 513a in the axial direction. The hole 513aB is positioned apart from the toner inlet opening 513a in the axial direction.
2.4 Toner Shutter 514
The toner shutter 514 is attached to the receiving portion 513. The toner shutter 514 is movable between a closed position (see
The toner shutter opening 514a extends in the axial direction. At least a part of the toner shutter opening 514a is in communication with the toner inlet opening 513a in a state where the toner shutter 514 is at the open position. Hence, the toner inlet opening 513a is opened in the state of open position of the toner shutter 514. On the other hand, as illustrated in
The through-hole 514bA is positioned between the toner shutter opening 514a and the drum side plate 511A in the axial direction. The through-hole 514bA is positioned apart from the toner shutter opening 514a in the axial direction. The through-hole 514bA extends in the moving direction of the toner shutter 514. As illustrated in
As illustrated in
As illustrated in
The through-hole 514cB is positioned between the through-hole 514bB and the drum side plate 511B in the axial direction. The through-hole 514cB is positioned opposite to the toner shutter opening 514a with respect to the through-hole 514bB in the axial direction.
2.5 Sealing Member 515
As illustrated in
2.6 Sleeve Portions 516A, 516B
As illustrated in
As illustrated in
3. Details of Drawer 4
The drawer 4 will be described in detail with reference to
Incidentally, the “axial direction” described below as to the drawer 4 is defined in the attached state of the drum cartridge 5Y to the drawer 4.
The drawer 4 includes two side plates 41A, 41B (see
3.1 Side Plate 41A
As illustrated in
The side plate 41A has an outer surface S21 and an inner surface S22. In the attached state of the drum cartridge 5Y to the drawer 4, the outer surface S21 is positioned opposite to the drum cartridge 5Y with respect to the inner surface S22 in the axial direction. The inner surface S22 is positioned between the outer surface S21 and the side plate 41B in the axial direction. The inner surface S22 faces the drum cartridge 5Y in the attached state of the drum cartridge 5Y to the drawer 4.
As illustrated in
3.1.1 Drawer Guides 411Y, 411M, 411C, 411K
The drawer guides 411Y, 411M, 411C, 411K are arrayed with each other at intervals in the first direction.
The drawer guide 411Y is configured to guide travel of the drum cartridge 5Y relative to the drawer 4. Specifically, the drawer guide 411Y guides travel of the one end portion in the axial direction of the photosensitive drum 11Y in the attached state of the drum cartridge 5Y to the drawer 4. The drawer guide 411Y is positioned in the inner surface S22 of the side plate 41A. The drawer guide 411Y extends in a guiding direction crossing the first direction and the axial direction. Specifically, the guiding direction crosses the first direction and is perpendicular to the axial direction.
The drawer guide 411Y has one end portion E1 and another end portion E2 in the guiding direction. The other end portion E2 is positioned between the one end portion E1 and the locking member 43Y in the guiding direction. The drawer guide 411Y is in the form of a recess. However, the drawer guide 411Y may be a rib. The sleeve portion 516A (see
The drawer guides 411M, 411C, 411K each have a configuration the same as that of the drawer guide 411Y. Therefore, further description as to the drawer guides 411M, 411C, 411K will be omitted.
3.1.2 Through-holes 412Y, 412M, 412C, 412K
The through-hole 412Y is positioned at a deep side of the drawer guide 411Y in the guiding direction. In other words, the through-hole 412Y is positioned opposite to the one end portion E1 of the drawer guide 411Y with respect to the other end portion E2 of the drawer guide 411Y in the guiding direction. The through-hole 412Y has a circular shape. As illustrated in
The through-holes 412M, 412C, 412K each have a configuration the same as that of the through-hole 412Y. Therefore, further description as to the through-holes 412M, 412C, 412K will be omitted.
3.1.3 Holes 413Y, 413M, 413C, 413K
As illustrated in
The description as to the holes 413Y is also applied to the holes 413M, 413C, 413K. Therefore, further description as to the holes 413M, 413C, 413K will be omitted.
3.2 Side Plate 41B
As illustrated in
The side plate 41B has a plurality of drawer guides 414Y, 414M, 414C, 414K, a plurality of through-holes 415Y, 415M, 415C, 415K, a plurality of holes 416Y, a plurality of holes 416M, a plurality of holes 416C, and a plurality of holes 416K. The drawer guides 414M, 414C, 414K, the through-holes 415M, 415C, 415K, and holes 416M, 416C, 416K are not illustrated.
3.2.1 Drawer Guides 414Y, 414M, 414C, 414K
The drawer guides 414Y, 414M, 414C, 414K are arrayed with each other at intervals in the first direction.
The drawer guide 414Y is configured to guide the travel of the drum cartridge 5Y relative to the drawer 4 in cooperation with the drawer guide 411Y. The drawer guide 414Y is positioned in the inner surface S32 of the side plate 41B. The drawer guide 414Y extends in the guiding direction. The drawer guide 414Y is in the form of a recess. However, the drawer guide 414Y may be a rib. The sleeve portion 516B of the drum cartridge 5Y is fitted with the drawer guide 414Y when the drum cartridge 5Y is attached to the drawer 4.
The drawer guides 414M, 414C, 414K each have a configuration the same as that of the drawer guide 414Y. Therefore, further description as to the drawer guides 414M, 414C, 414K will be omitted.
3.2.2 Through-Holes 415Y, 415M, 415C, 415K
The through-hole 415Y is positioned at a deep side of the drawer guide 414Y in the guiding direction. The through-hole 415Y has a circular shape. The through-hole 415Y extends throughout the thickness of the side plate 41B, i.e., from the inner surface S32 to the outer surface S31.
The through-holes 415M, 415C, 415K have configuration the same as that of the through-hole 415Y. Therefore, further description as to the through-holes 415M, 415C, 415K will be omitted.
3.2.3 Holes 416Y, 416M, 416C, 416K
As illustrated in
The description as to the holes 416Y is also applicable to the holes 416M, 416C, 416K. Therefore, further description as to the holes 416M, 416C, 416K will be omitted.
3.3 Positioning Plates 42A, 42B
As illustrated in
As illustrated in
The positioning plate 42B is positioned at the other end portion in the axial direction of the drawer 4. The positioning plate 42B is positioned inward of the inner surface S32 of the side plate 41B in the axial direction. In other words, the positioning plate 42B is positioned between the side plate 41A and the side plate 41B in the axial direction. In the state where the drum cartridges 5Y, 5M, 5C, 5K are attached to the drawer 4, the positioning plate 42B is in contact with each other end portion of each of the photosensitive drums 11Y, 11M, 11C, 11K to fix positions of the photosensitive drums 11Y, 11M, 11C, 11K. The positioning plate 42B extends in the first direction.
3.3.1 Recessed Portions 421Y, 421M, 421C, 421K
The one end portion of the photosensitive drum 11Y is fitted with the recessed portion 421Y in the attached state of the drum cartridge 5Y to the drawer 4. The recessed portion 421Y is overlapped with the locking member 43Y in the axial direction. Specifically, in a state where the locking member 43Y is positioned at its locking position, the recessed portion 421Y is overlapped with a lock guide 431 (see
The recessed portions 421Y, 421M, 421C, 421K are arrayed with each other in the first direction at intervals. Description as to the recessed portion 421Y is applicable to the recessed portions 421M, 421C, 421K. Therefore, further description as to the recessed portions 421M, 421C, 421K will be omitted.
3.3.2 Counterpart Positioning Portion 422
The counterpart positioning portion 422 is subjected to positioning by the positioning member 23 provided in the housing 2 when the drawer 4 is at its inside position. In other words, the positioning member 23 of the housing 2 fixes a position of the positioning plate 42A relative to the housing 2 when the drawer 4 is at the inside position.
The counterpart positioning portion 422 is positioned at one end portion in the first direction of the positioning plate 42A. The counterpart positioning portion 422 contacts the positioning member 23 in a state where the drawer 4 is at the inside position. According to the present embodiment, the counterpart positioning portion 422 is in the form of a notch. The positioning member 23 of the housing 2 is fitted with the notch when the drawer 4 is at the inside position.
3.4 Locking Members 43Y, 43M, 43C, 43K
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Incidentally, the description as to the locking member 43Y is applicable to the locking members 43M, 43C, 43K. Therefore, further description as to the locking members 43M, 43C, 43K will be omitted.
3.4.1 Lock Guide 431
The lock guide 431 extends in a direction crossing the drum axis A1 corresponding to the locking member 43Y. The sleeve portion 516A (see
As illustrated in
Hence, the sleeve portion 516A cannot be moved past the lock guide 431 in case of displacement of the drum cartridge 5Y in the guiding direction in a state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at its locking position. Accordingly, the drum cartridge 5Y is incapable of being released from the drawer 4 as long as the locking member 43Y is at its locking position in the attached state of the drum cartridge 5Y to the drawer 4.
On the other hand, as illustrated in
Hence, the sleeve portion 516A can be released from the lock guide 431 in case of displacement of the drum cartridge 5Y in the guiding direction in a state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at its unlocking position. Accordingly, the drum cartridge 5Y is capable of being released from the drawer 4 as long as the locking member 43Y is at its unlocking position in the attached state of the drum cartridge 5Y to the drawer 4.
3.4.2 Locking Portion 432
The locking portion 432 is a wall portion constituting a part of the locking member 43Y. The locking portion 432 has a surface defining the lock guide lock guide 431.
As illustrated in
On the other hand, as illustrated in
3.4.3 Through-Hole 433
As illustrated in
3.4.4 Pressure Member 434
As illustrated in
The pressure member 434 presses against the sleeve portion 516A of the drum cartridge 5Y toward the positioning plate 42A in the state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at the locking position. In other words, the pressure member 434 presses against the one end portion of the photosensitive drum 11Y toward the positioning plate 42A in the state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at the locking position. Specifically, the pressure member 434 presses against the one end portion of the photosensitive drum 11Y toward the recessed portion 421Y of the positioning plate 42A in the state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at the locking position.
On the other hand, as illustrated in
3.4.5 Spring 435
As illustrated in
The spring 435 urges the pressure member 434 toward the positioning plate 42A in the state where the drum cartridge 5Y is attached to the drawer 4 and the locking member 43Y is at the locking position.
3.5 Levers 44Y, 44M, 44C, 44K
In the following description, only the lever 44Y will be described, since the description as to the lever 44Y is applicable to the levers 44M, 44C, 44K.
As illustrated in
The lever 44Y has a function to lock the locking member 43Y at the locking position. Specifically, as illustrated in
The lever 44Y is locked to the side plate 41A in the state where the locking member 43Y is at the locking position and the lever 44Y is at the first position. Hence, the lever 44Y locks the locking member 43Y at the locking position. The lever 44Y extends along the outer surface S21 of the side plate 41A when the lever 44Y is at the first position.
On the other hand, the lever 44Y is unlocked from the side plate 41A in the state where the locking member 43Y is at the locking position and the lever 44Y is at the second position. Hence, the lever 44Y unlocks the locking member 43Y at the locking position. The locking member 43Y is movable between the locking position and the unlocking position when the lever 44Y is at the second position. The lever 44Y extends outward in the axial direction from the outer surface S21 of the side plate 41A when the lever 44Y is at the second position.
Incidentally, the lever 44Y is immovable from the second position to the first position in the state where the lever 44Y is at the second position and the locking member 43Y is moved from the locking position. Hence, the lever 44Y abuts against an abutment portion of the housing 2 in a case where the drawer 4 is moved from the outside position (see
Further, as illustrated in
3.5.1 Lever Body 441
The lever body 441 extends in a diametrical direction of the photosensitive drum 11Y in a state where the drum cartridge 5Y is attached to the drawer 4 and the lever 44Y is at the second position. In other words, the lever 44Y extends in the diametrical direction of the photosensitive drum 11Y in the state where the drum cartridge 5Y is attached to the drawer 4 and the lever 44Y is at the second position. The lever body 441 includes a first end portion 441A, a second end portion 441B, and an arcuate portion 441C.
The first end portion 441A and the second end portion 441B are one end portion and another end portion in the extending direction of the lever 44Y, respectively. That is, the lever 44Y includes the first end portion 441A and the second end portion 441B in the extending direction thereof. The second end portion 441B is positioned opposite to the first end portion 441A with respect to the through-hole 433 of the locking member 43Y.
As illustrated in
3.5.2 Protrusions 442A, 442B
As illustrated in
The protrusion 442B protrudes from the second end portion 441B of the lever body 441. The protrusion 442B is integral with the lever body 441. However, a protrusion 442B which is a separate piece may be attached to the second end portion 441B of the lever body 441.
As illustrated in
The protrusion 442A of the lever 44Y is disengaged from one of the two holes 413Y of the side plate 41A and the protrusion 442B of the lever 44Y is disengaged from remaining one of the two holes 413Y in the state where the locking member 43Y is at the locking position and the lever 44Y is at the second position. Hence, the lever 44Y is unlocked from the side plate 41A.
3.6 Locking Members 45Y, 45M, 45C, 45K
The locking member 45Y is positioned in the through-hole 415Y of the side plate 41B. The description as to the locking member 43Y is applicable to the locking member 45Y. Therefore, further description as to the locking member 45Y will be omitted. Further, the description as to the locking member 43Y is also applicable to the locking members 45M, 45C, 45K. Therefore, further description as to the locking members 45M, 45C, 45K will be omitted.
3.7 Levers 46Y, 46M, 46C, 46K
The lever 46Y is attached to an outer surface S51 of the locking member 45Y. The description as to the lever 44Y is applicable to the lever 46Y. Therefore, further description as to the lever 46Y will be omitted. Further, the description as to the lever 44Y is also applicable to the levers 46M, 46C, 46K. Therefore, further description as to the levers 46M, 46C, 46K will be omitted.
4. Details of Toner Cartridge 6Y
The toner cartridge 6Y will be described in detail with reference to
As illustrated in
4.1 Toner Casing 61
In the attached state of the toner cartridge 6Y to the drum cartridge 5Y, the toner casing 61 is pivotally movable about a second axis A12 between a cartridge first position (see
In the state where the toner casing 61 is at the cartridge first position illustrated in
In the state where the toner casing 61 is at the cartridge second position illustrated in
As illustrated in
4.1.1 First Accommodating Portion 611
The first accommodating portion 611 extends in the axial direction. The first accommodating portion 611 has a hollow cylindrical shape. The first accommodating portion 611 is configured to accommodate therein toner. In other words, the toner casing 61 is configured to accommodate therein toner.
4.1.2 Second Accommodating Portion 612
The second accommodating portion 612 is positioned apart from the first accommodating portion 611 in a third direction. The second accommodating portion 612 defines the second axis A12. The third direction crosses the axial direction. Preferably, the third direction is perpendicular to the axial direction. The second accommodating portion 612 extends in the axial direction. The second accommodating portion 612 has a hollow cylindrical shape. The second accommodating portion 612 has an internal volume smaller than that of the first accommodating portion 611. The second accommodating portion 612 has a toner discharge opening 614. In other words, the toner casing 61 has the toner discharge opening 614.
The toner discharge opening 614 is positioned between the protrusions 63A and 63B in the axial direction. The toner discharge opening 614 is positioned at a center portion in the axial direction of the second accommodating portion 612. The toner discharge opening 614 extends in the axial direction. The toner discharge opening 614 is configured to discharge therethrough the toner in the toner casing 61.
4.1.3 Connecting Portions 613A, 613B
The connecting portion 613A is positioned between one end portion in the axial direction of the first accommodating portion 611 and one end portion in the axial direction of the second accommodating portion 612. The connecting portion 613A connects the one end portion in the axial direction of the first accommodating portion 611 to the one end portion in the axial direction of the second accommodating portion 612.
The connecting portion 613B is positioned between another end portion in the axial direction of the first accommodating portion 611 and another end portion in the axial direction of the second accommodating portion 612. The connecting portion 613B is positioned spaced away from the connecting portion 613A in the axial direction. The connecting portion 613B connects the other end portion in the axial direction of the first accommodating portion 611 to the other end portion in the axial direction of the second accommodating portion 612.
The second accommodating portion 612 is in communication with the first accommodating portion 611 through the connecting portions 613A and 613B. Toner accommodated in the first accommodating portion 611 is introduced into the second accommodating portion 612 through the connecting portions 613A and 613B.
4.2 Protrusions 62A 62B
The protrusion 62A is positioned at one end in the axial direction of the toner cartridge 6Y. Specifically, the protrusion 62A is positioned at one end in the axial direction of the second accommodating portion 612. The protrusion 62A protrudes outward in the axial direction from the one end in the axial direction of the second accommodating portion 612. The protrusion 62A extends in a diametrical direction of the second accommodating portion 612. The protrusion 62A extends in the third direction.
The protrusion 62B is positioned at another end in the axial direction of the toner cartridge 6Y. Specifically, the protrusion 62B is positioned at another end in the axial direction of the second accommodating portion 612. The protrusion 62A protrudes outward in the axial direction from the other end in the axial direction of the second accommodating portion 612. The protrusion 62B extends in the diametrical direction of the second accommodating portion 612. The protrusion 62B extends in the third direction.
4.3 Protrusions 63A, 63B
The protrusion 63A is positioned between the toner discharge opening 614 and the protrusion 62A in the axial direction. The protrusion 63A is positioned between the toner shutter 64 and the protrusion 62A in the axial direction. The protrusion 63A is positioned opposite to the first accommodating portion 611 with respect to the second accommodating portion 612 in the third direction. The protrusion 63A protrudes in the third direction from the outer peripheral surface of the second accommodating portion 612.
The protrusion 63B is positioned apart from the protrusion 63A in the axial direction. The protrusion 63B is positioned opposite to the protrusion 63A with respect to the toner discharge opening 614 in the axial direction. The protrusion 63B is positioned between the toner discharge opening 614 and the protrusion 62B in the axial direction. The protrusion 63B is positioned opposite to the protrusion 63A with respect to the toner shutter 64 in the axial direction. The protrusion 63B is positioned between the toner shutter 64 and the protrusion 62B in the axial direction. The protrusion 63B is positioned opposite to the first accommodating portion 611 with respect to the second accommodating portion 612 in the third direction. The protrusion 63B protrudes in the third direction from the outer peripheral surface of the second accommodating portion 612.
4.4 Toner Shutter 64
The toner shutter 64 is positioned between the connecting portions 613A and the 613B. The toner shutter 64 is positioned on the peripheral surface of the second accommodating portion 612. The toner shutter 64 is movable relative to the toner discharge opening 614 between a toner closing position (see
As illustrated in
As illustrated in
4.5 Protrusions 65A, 65B
As illustrated in
The protrusion 65B is positioned apart from the protrusion 65A in the axial direction. The protrusion 65B is positioned opposite to the protrusion 65A with respect to the opening 641. The protrusion 65B is positioned on the outer peripheral surface of the toner shutter 64. The protrusion 65B protrudes outward from the outer peripheral surface of the toner shutter 64. The protrusion 65B is positioned between the opening 641 and the protrusion 63B in the axial direction.
4.6 Toner Conveying Member 66
As illustrated in
5. Work for Exchanging Toner Cartridge 6Y
Next, the work for exchanging the toner cartridge 6Y for a new toner cartridge 6Y will be described with reference to
As illustrated in
Then, the user moves the toner casing 61 from the cartridge first position (see
Then, the user pulls the toner cartridge 6Y in the third direction from the drum cartridge 5Y. Hence, the toner cartridge 6Y is released from the drum cartridge 5Y. At this time, displacement of the photosensitive drum 11Y relative to the drawer 4 can be suppressed, since the photosensitive drum 11Y is locked to the drawer 4.
Next, in order to attach the toner cartridge 6Y to the drum cartridge 5Y attached to the drawer 4 that is at the outside position, the user firstly engages the protrusions 62A and 62B (see
With such engagements, the second accommodating portion 612 of the toner cartridge 6Y is guided toward the receiving portion 513 by the toner guides 512A and 512B. As a result, the second accommodating portion 612 is fitted with the receiving portion 513 as illustrated in
In the state where the toner cartridge 6Y is supported by the toner cartridge 6Y and toner casing 61 is at the cartridge second position, the protrusion 65A (see
Further, the protrusions 63A and 63B (see
Then, the user moves the toner casing 61 from the cartridge second position as illustrated in
The toner shutter 64 is moved from the toner closing position to the toner opening position relative to the toner casing 61 because of the pivotal movement of the toner casing 61 from the cartridge second position to the cartridge first position. Further, the toner shutter 514 is moved from the closed position to the open position in accordance with the movement of the toner casing 61 from the cartridge second position to the cartridge first position.
As illustrated in
Next, the user moves the drawer 4 from the outside position to the inside position. As such, exchange of the toner cartridge 6Y for the new toner cartridge 6Y is completed.
6. Work for Exchanging Drum Cartridge 5Y.
Next, the work for exchanging the drum cartridge 5Y for a new drum cartridge 5Y will be described with reference to
As illustrated in
As illustrated in
The locking member 43Y is locked at the locking position because of the first position of the lever 44Y. Further, the locking member 45Y is locked at the locking position because of the first position of the lever 46Y. The photosensitive drum 11Y is locked to the drawer 4 because of the locking positions of the locking member 43Y and the 45Y.
Then, the user pivotally moves the lever 44Y from the first position to the second position. The locking member 43Y is unlocked from the side plate 41A in accordance with the movement of the lever 44Y to the second position. Further, the user pivotally moves the lever 46Y from the first position to the second position. The locking member 45Y is unlocked from the side plate 41B in accordance with the movement of the lever 46Y to the second position.
Then, as illustrated in
Then, the user pulls the drum cartridge 5Y out of the drawer 4. As a result, the sleeve portion 516A (see
Then, in order to attach the drum cartridge 5Y to the drawer 4 in the state where the drawer 4 is at the outside position, the user firstly engages the sleeve portions 516A and 516B with the drawer guides 411Y and 414Y of the drawer 4, respectively, as illustrated in
After attachment of the drum cartridge 5Y to the drawer 4, the sleeve portion 516A of the drum cartridge 5Y is fitted with the lock guide 431 of the locking member 43Y and the sleeve portion 516B of the drum cartridge 5Y is fitted with the lock guide of the locking member 45Y.
Next, as illustrated in
As a result, as illustrated in
Then, the user moves the lever 44Y from the second position to the first position. Further, the user moves the lever 46Y from the second position to the first position. Then, the user moves the drawer 4 from the outside position to the inside position. As such, work for exchange of the drum cartridge 5Y for the new drum cartridge 5Y is completed.
Next, an image forming apparatus 1001 according to a second embodiment will be described with reference to
7. Image Forming Apparatus 1001
A general structure of the image forming apparatus 1001 will be described with reference to
The image forming apparatus 1001 according to the second embodiment is generally the same as the image forming apparatus 1 of the first embodiment except that in the second embodiment, developing cartridges 1006Y, 1006M, 1006C, 1006K are provided instead of the toner cartridges 6Y, 6M, 6C, 6K.
7.1 Housing 2
The housing 2 accommodates therein a drawer 1004, a plurality of drum cartridges 1005Y, 1005M, 1005C, 1005K, the plurality of developing cartridges 1006Y, 1006M, 1006C, 1006K, and positioning members 1023A, 1023B in addition to the above-described sheet cassette 3, the exposure unit 7, the belt unit 8, the transfer roller 9, and the fixing unit 10.
The positioning member 1023A is the same as the positioning member 23 of the first embodiment. The positioning member 1023A is configured to fix a position of one end portion in the first direction of the drawer 1004 to the housing 2 similar to the positioning member 23.
The other positioning member 1023B is positioned apart from the positioning member 1023A in the first direction. The positioning member 1023B has a notch. The positioning member 1023B is configured to fix a position of another end portion in the first direction of the drawer 1004 to the housing 2.
7.2 Drum Cartridges 1005Y, 1005M, 1005C, 1005K
The drum cartridges 1005Y, 1005M, 1005C, 1005K according to the second embodiment are different from the drum cartridges 5Y, 5M, 5C, 5K according to the first embodiment in that the drum cartridges 1005Y, 1005M, 1005C, 1005K do not include the developing units 13Y, 13M, 13C, 13K according to the first embodiment. Specifically, the drum cartridge 1005Y includes the photosensitive drum 11Y and the charger 12Y. Each of the drum cartridges 1005Y, 1005M, 1005C, 1005K is an example of the “first cartridge”.
7.3 Developing Cartridges 1006Y, 1006M, 1006C, 1006K
Each of the developing cartridges 1006Y, 1006M, 1006C, 1006K is attachable to and detachable from the drawer 1004. Specifically, each of the developing cartridges 1006Y, 1006M, 1006C, 1006K is attachable to and detachable from the drawer 1004 in a state where the drawer 1004 is at the outside position. Each of the developing cartridges 1006Y, 1006M, 1006C, 1006K is an example of the “second cartridge”.
The developing cartridge 1006Y is configured to supply toner to the photosensitive drum 11Y. The developing cartridge 1006M is configured to supply toner to the photosensitive drum 11M. The developing cartridge 1006C is configured to supply toner to the photosensitive drum 11C. The developing cartridge 1006K is configured to supply toner to the photosensitive drum 11K.
Incidentally, the description as to the developing cartridge 1006Y is applicable to the developing cartridges 1006M, 1006C, 1006K. Therefore, further description as to the developing cartridges 1006M, 1006C, 1006K will be omitted.
The developing cartridge 1006Y includes a developing casing 1061Y and a developing roller 1062Y. The developing casing 1061Y is configured to accommodate therein toner to be supplied to the photosensitive drum 11Y. The developing casing 1061Y supports the developing roller 1062Y.
8. Details of Drum Cartridge 1005Y
The drum cartridge 1005Y will be described in detail with reference to
8.1 Drum Frame 1051
The drum frame 1051 supports the photosensitive drum 11Y and the charger 12Y. As illustrated in
8.1.1 Drum Side Plates 1511A, 1511B
The drum side plate 1511A constitutes one end portion in the axial direction of the drum cartridge 1005Y. The drum side plate 1511A has an outer surface S1 and an inner surface S2. The inner surface S2 is positioned between the outer surface S1 and the drum side plate 1511B in the axial direction.
As illustrated in
8.1.2 Sleeve Portions 1512A, 1512B
Description as to the sleeve portions 516A, 516B in relation to the drum side plates 511A, 511B according to the first embodiment is also applicable to the sleeve portions 1512A, 1512B. Therefore, further description as to the sleeve portions 1512A, 1512B will be omitted.
8.2 First Handle 1052
As illustrated in
As illustrated in
9. Details of Drawer 1004
The drawer 1004 will be described in detail with reference to
In the second embodiment, the drawer 1004 further includes a positioning shaft 42C, a plurality of developing pressure members 47Y, 47M, 47C, 47K (see
9.1 Side Plate 1041A
With reference to
As illustrated in
In other words, the drawer 1004 has the plurality of drawer guides 1411Y, 1411M, 1411C, 1411K, the plurality of through-holes 1412Y, 1412M, 1412C, 1412K, a plurality of developing guides 1413Y, 1413M, 1413C, 1413K, the plurality of holes 1414Y, the plurality of holes 1414M, the plurality of holes 1414C, and the plurality of holes 1414K.
9.1.1 Drawer Guides 1411Y, 1411M, 1411C, 1411K
The drawer guides 1411Y, 1411M, 1411C, 1411K are arrayed with each other at intervals in the first direction as illustrated in
As illustrated in
As illustrated in
The drawer guides 1411M, 1411C, 1411K have configuration the same as that of the drawer guide 1411Y. Therefore, further description as to the drawer guides 1411M, 1411C, 1411K will be omitted.
9.1.2 Through-Holes 1412Y, 1412M, 1412C, 1412K
As illustrated in
The through-hole 1412M, 1412C, 1412K each have a configuration the same as that of the through-hole 1412Y. Therefore, further description as to the through-hole 1412M, 1412C, 1412K will be omitted.
9.1.3 Developing Guides 1413Y, 1413M, 1413C, 1413K
As illustrated in
The developing guide 1413Y is configured to guide the developing cartridge 1006Y when the developing cartridge 1006Y is attached to the drawer 1004. Specifically, a protrusion 1063A (see
The developing guide 1413M is positioned between the drawer guide 1411M and the drawer guide 1411C. The developing guide 1413M is positioned between the drawer guide 1411M and the developing pressure member 47M. The developing guide 1413M is configured to guide the developing cartridge 1006M when the developing cartridge 1006M is attached to the drawer 1004.
The developing guide 1413C is positioned between the drawer guide 1411C and the drawer guide 1411H. The developing guide 1413C is positioned between the drawer guide 1411C and the developing pressure member 47C. The developing guide 1413C is configured to guide the developing cartridge 1006C when the developing cartridge 1006C is attached to the drawer 1004.
The developing guide 1413K is positioned opposite to the drawer guide 1411C with respect to the drawer guide 1411K. The developing guide 1413K is positioned between the drawer guide 1411K and the developing pressure member 47K. The developing guide 1413K is configured to guide the developing cartridge 1006K when the developing cartridge 1006K is attached to the drawer 1004.
The description as to the developing guide 1413Y is applicable to the developing guides 1413M, 1413C, 1413K. Therefore, further description as to the developing guides 1413M, 1413C, 1413K will be omitted.
9.1.4 Holes 1414Y, 1414M, 1414C, 1414K
As described above, the plurality of holes 1414Y correspond to the plurality of holes 1414Y of the first embodiment. As illustrated in
As described above, the plurality of holes 1414M, the plurality of holes 1414C, and the plurality of holes 1414K correspond to the plurality of holes 413M, the plurality of holes 413C, and the plurality of holes 413K of the first embodiment, respectively. The description as to the holes 1414Y is also applied to the holes 1414M, 1414C, 1414K. Therefore, further description as to the holes 1414M, 1414C, 1414K will be omitted.
9.2 Side Plate 1041B
As illustrated in
As illustrated in
The drawer guides 1415Y, 1415M, 1415C, 1415K correspond to the drawer guides 414Y, 414M, 414C, 414K of the first embodiment. The plurality of through-holes 1416Y, 1416M, 1416C, 1416K correspond to the plurality of through-holes 415Y (
9.2.1 Drawer Guides 1415Y, 1415M, 1415C, 1415K
The drawer guides 1415Y, 1415M, 1415C, 1415K are arrayed with each other at intervals in the first direction.
The drawer guide 1415Y is configured to guide travel of the drum cartridge 1005Y relative to the drawer 1004 in cooperation with the drawer guide 1411Y. The drawer guide 1415Y is positioned in the inner surface S32 of the side plate 1041B. The drawer guide 1415Y extends in the fourth direction. The drawer guide 1415Y is in the form of a recess. However, the drawer guide 1415Y may be a rib. The sleeve portion 1512B of the drum cartridge 1005Y is fitted with the drawer guide 1415Y when the drum cartridge 1005Y is attached to the drawer 1004.
The drawer guides 1415M, 1415C, 1415K each have a configuration the same as that of the drawer guide 1415Y. Therefore, further description as to the drawer guides 1415M, 1415C, 1415K will be omitted.
9.2.2 Through-Holes 1416Y, 1416M, 1416C, 1416K
As described above the through-holes 1416Y, 1416M, 1416C, 1416K correspond to the through-holes 415Y (
The description as to the through-hole 1416Y is also applicable to the through holes 1416M, 1416C, 1416K, and therefore, further description as to the through-holes 1416M, 1416C, 1416K will be omitted.
9.2.3 Developing Guides 1417Y, 1417M, 1417C, 1417K
As illustrated in
9.2.4 Holes 1418Y, 1418M, 1418C, 1418K
As described above, the holes 1418Y, 1418M, 1418C, 1418K correspond to the holes 416Y (
The description as to the hole 1418Y is applicable to the holes 1418M, 1418C, 1418K, and therefore, further description as to the holes 1418M, 1418C, 1418K will be omitted.
9.3 Positioning Plate 1042A
With reference to
9.4 Positioning Plate 1042B
The description as to the positioning plate 42B of the first embodiment and the description as to the positioning plate 1042A are applicable to the positioning plate 1042B with reference to
9.5 Positioning Shaft 42C
As illustrated in
According to the second embodiment, the positioning shaft 42C extends throughout the thickness of the other end portion in the first direction of the positioning plate 1042A and the other end portion in the first direction of the side plate 1041A. The positioning shaft 42C may integrally extend from the side plate 1041A of the drawer 1004. The position of the counterpart positioning portion 422 of the positioning plates 1042A, 1042B is different from the position of the positioning shaft 42C in the fourth direction. In other words, corresponding positions of the positioning member 1023A of the housing 2 and the notch of the positioning member 1023B of the housing 2 are different from each other in the fourth direction.
9.6 Locking Members 43Y, 43M, 43C, 43K
The locking members 43Y, 43M, 43C, 43K are illustrated in
9.6.1 Lock Guide 431
The configuration of the lock guide 431 is already described in the description of the first embodiment. According to the second embodiment, the lock guide 431 has a first end portion E11 and a second end portion E12 in an extending direction thereof. The second end portion E12 is positioned apart from the first end portion E11 in the extending direction of the lock guide 431. The sleeve portion 1512A (see
The lock guide 431 extends in the first direction in a state where the locking member 43Y is at its locking position. In other words, the lock guide 431 extends in a direction crossing the extending direction of the drawer guide 1411Y in the state where the locking member 43Y is at its locking position. The lock guide 431 is disconnected from the drawer guide 1411Y in the state where the locking member 43Y is at its locking position. In the state where the locking member 43Y is at its locking position, the first end portion E11 of the lock guide 431 is positioned between the second end portion E12 of the lock guide 431 and the developing pressure member 47Y in the extending direction of the lock guide 431.
Hence, the sleeve portion 1512A cannot be moved past the lock guide 431 in case of displacement of the drum cartridge 1005Y in the fourth direction in a state where the drum cartridge 1005Y is attached to the drawer 1004 and the locking member 43Y is at its locking position. Accordingly, the drum cartridge 1005Y is incapable of being released from the drawer 1004 as long as the locking member 43Y is at its locking position in the attached state of the drum cartridge 1005Y to the drawer 1004.
On the other hand, as illustrated in
Hence, the sleeve portion 1512A can be released from the lock guide 431 in case of displacement of the drum cartridge 1005Y in the fourth direction in a state where the drum cartridge 1005Y is attached to the drawer 1004 and the locking member 43Y is at its unlocking position. Accordingly, the drum cartridge 1005Y is capable of being released from the drawer 1004 as long as the locking member 43Y is at its unlocking position in the attached state of the drum cartridge 1005Y to the drawer 1004.
9.6.2 Locking Portion 432
The locking portion 432 is illustrated in
The locking portion 432 extends in the first direction in the state where the locking member 43Y is at its locking position as illustrated in
On the other hand, as illustrated in
9.6.3 Through-Hole 433
The through-hole 433 is illustrated in
9.6.4 Pressure Member 434
The pressure member 434 is illustrated in
On the other hand, as illustrated in
9.6.5 Spring 435
The spring 435 is illustrated in
9.7 Levers 44Y, 44M, 44C, 44K
The lever levers 44Y, 44M, 44C, 44K are illustrated in
9.7.1 Lever Body 441
The lever body 441 is illustrated in
9.7.2 Protrusions 442A, 442B
The protrusions 442A, 442B are illustrated in
As illustrated in
The protrusion 442A of the lever 44Y is disengaged from one of the two holes 1411Y of the side plate 1041A and the protrusion 442B of the lever 44Y is disengaged from remaining one of the two holes 1414Y in the state where the locking member 43Y is at the locking position and the lever 44Y is at the second position. Hence, the lever 44Y is unlocked from the side plate 1041A.
9.8 Locking Members 45Y, 45M, 45C, 45K
The locking member 45Y is positioned in the through-hole 1416Y of the side plate 1041B. The description as to the locking member 43Y is applicable to the locking member 45Y. Therefore, further description as to the locking member 45Y will be omitted. Further, the description as to the locking member 43Y is also applicable to the locking members 45M, 45C, 45K. Therefore, further description as to the locking members 45M, 45C, 45K will be omitted.
9.9 Levers 46Y, 46M, 46C, 46K
The lever is illustrated in
9.10 Developing Pressure Members 47Y, 47M, 47C, 47K
As illustrated in
In the attached state of the drum cartridge 1005Y and the developing cartridge 1006Y to the drawer 1004, the developing pressure member 47Y is configured to urge the developing cartridge 1006Y toward the photosensitive drum 11Y. Specifically, in the attached state of the developing cartridge 1006Y to the drawer 1004, the developing pressure member 47Y presses against a protrusion 1064A (see
The developing pressure member 47M is attached to the side plate 1041A. The developing pressure member 47M is positioned between the drawer guide 1411M and the drawer guide 1411C in the first direction. In the attached state of the drum cartridge 1005M and the developing cartridge 1006M to the drawer 1004, the developing pressure member 47M is configured to urge the developing cartridge 1006M toward the photosensitive drum 11M.
The developing pressure member 47C is attached to the side plate 1041A. The developing pressure member 47C is positioned between the drawer guide 1411C and the drawer guide 1411K in the first direction. In the attached state of the drum cartridge 1005C and the developing cartridge 1006C to the drawer 1004, the developing pressure member 47C is configured to urge the developing cartridge 1006C toward the photosensitive drum 11C.
The developing pressure member 47K is attached to the side plate 1041A. The developing pressure member 47K is positioned opposite to the drawer guide 1411C with respect to the drawer guide 1411K in the first direction. In the attached state of the drum cartridge 1005K and the developing cartridge 1006K to the drawer 1004, the developing pressure member 47K is configured to urge the developing cartridge 1006K toward the photosensitive drum 11K.
The description as to the developing pressure member 47Y is applicable to the developing pressure members 47M, 47C, 47K. Therefore, further description as to the developing pressure members 47M, 47C, 47K will be omitted.
9.11 Developing Pressure Members 48Y, 48M, 48C, 48K
As illustrated in
9.12 Developing Pressure Springs 49Y, 49M, 49C, 49K
As illustrated in
9.13 Developing Pressure Spring 50Y, 50M, 50C, 50K
As illustrated in
10. Details of Developing Cartridge 1006Y
The developing cartridge 1006Y will be described in detail with reference to
The developing cartridge 1006Y includes the protrusion 1063A, a protrusion 1063B, the protrusion 1064A, the protrusion 1064B, and a second handle 1065 in addition to the above-described developing casing 1061Y and the developing roller 1062Y.
10.1 Protrusions 1063A, 1063B
The protrusion 1063A extends from one side surface S61 in the axial direction of the developing casing 1061Y. The protrusion 1063A is integral with the developing casing 1061Y. Alternatively, the protrusion 1063A may be attached to the side surface S61. The protrusion 1063A extends in the axial direction. The protrusion 1063A has a hollow cylindrical shape. The protrusion 1063A receives one end portion of the shaft of the developing roller 1062Y.
The protrusion 1063B extends from another side surface S62 in the axial direction of the developing casing 1061Y. The protrusion 1063B is positioned opposite to the protrusion 1063A with respect to the developing casing 1061Y in the axial direction. The protrusion 1063B is integral with the developing casing 1061Y, or may be attached to the side surface S62. The protrusion 1063B extends in the axial direction. The protrusion 1063B has a hollow cylindrical shape. The protrusion 1063B receives another end portion of the shaft of the developing roller 1062Y.
10.2 Protrusions 1064A, 1064B
The protrusion 1064A extends from the one side surface S61 in the axial direction of the developing casing 1061Y. The protrusion 1064A is integral with the developing casing 1061Y. Alternatively, the protrusion 1064A may be attached to the side surface S61. The protrusion 1064A is positioned apart from the protrusion 1063A in the fourth direction. In the attached state of the drum cartridge 1005Y and the developing cartridge 1006Y to the drawer 1004, the protrusion 1064A is positioned opposite to the photosensitive drum 11Y with respect to the protrusion 1063A in the direction from the drum axis A1 to the developing axis A2. In the attached state of the developing cartridge 1006Y to the drawer 1004, the protrusion 1064A is urged toward the photosensitive drum 11Y by the developing pressure member 47Y (see
The protrusion 1064B extends from the other side surface S62 in the axial direction of the developing casing 1061Y. The protrusion 1064B is integral with the developing casing 1061Y. Alternatively, the protrusion 1064B may be attached to the side surface S62. The protrusion 1064B is positioned apart from the protrusion 1063B in the fourth direction. In the attached state of the drum cartridge 1005Y and the developing cartridge 1006Y to the drawer 1004, the protrusion 1064B is positioned opposite to the photosensitive drum 11Y with respect to the protrusion 1063B in the direction from the drum axis A1 to the developing axis A2. In the attached state of the developing cartridge 1006Y to the drawer 1004, the protrusion 1064B is urged toward the photosensitive drum 11Y by the developing pressure member 48Y (see
10.3 Second Handle 1065
As illustrated in
As illustrated in
11. Work for Exchanging Developing Cartridge 1006Y.
Next, the work for exchanging the developing cartridge 1006Y for a new developing cartridge 1006Y will be described with reference to
As illustrated in
The locking member 43Y is locked at the locking position because of the first position of the lever 44Y. Further, the locking member 45Y is locked at the locking position because of the first position of the lever 46Y. The photosensitive drum 11Y is locked to the drawer 1004 because of the locking positions of the locking members 43Y and 45Y.
Then, the user grasps the second handle 1065 to pull the developing cartridge 1006Y in the fourth direction from the drawer 1004 as illustrated in
Next, in order to attach the developing cartridge 1006Y to the drum cartridge 1005Y attached to the drawer 1004 that is at the outside position, the user firstly engages the protrusions 1063A and 1063B (see
Next, the user moves the drawer 1004 from the outside position (see
12. Work for Exchanging Drum Cartridge 1005Y
Next, work for exchanging the drum cartridge 1005Y for a new drum cartridge 1005Y will be described with reference to
As illustrated in
As illustrated in
The locking member 43Y is locked at the locking position because of the first position of the lever 44Y. Further, the locking member 45Y is locked at the locking position because of the first position of the lever 46Y. The photosensitive drum 11Y is locked to the drawer 1004 because of the locking positions of the locking members 43Y and 45Y.
Then, the user pivotally moves the lever 44Y from the first position to the second position. The locking member 43Y is unlocked from the side plate 1041A in accordance with the movement of the lever 44Y to the second position. Further, the user pivotally moves the lever 46Y from the first position to the second position. The locking member 45Y is unlocked from the side plate 1041B in accordance with the movement of the lever 46Y to the second position.
Then, as illustrated in
Then, the user grasps the first handle 1052 and pulls the first handle 1052 to detach the drum cartridge 1005Y out of the drawer 1004. As a result, the sleeve portion 1512A (see
Then, in order to attach the drum cartridge 1005Y to the drawer 1004 in the state where the drawer 1004 is at the outside position, the user firstly engages the sleeve portions 1512A, 1512B with the drawer guides 1411Y and 1415Y of the drawer 1004, respectively, as illustrated in
After attachment of the drum cartridge 1005Y to the drawer 1004, the sleeve portion 1512A of the drum cartridge 1005Y is fitted with the lock guide 431 of the locking member 43Y and the sleeve portion 1512B of the drum cartridge 1005Y is fitted with the lock guide 451 of the locking member 45Y.
Next, as illustrated in
As a result, as illustrated in
Then, the user moves the lever 44Y from the second position to the first position. Further, the user moves the lever 46Y from the second position to the first position. Then, the user moves the drawer 4 from the outside position to the inside position. As such, work for exchange of the drum cartridge 1005Y for the new drum cartridge 1005Y is completed.
13. Functions and Advantages
(1) In the image forming apparatus 1 according to the first embodiment, in case of exchange of the toner cartridge 6Y for the new toner cartridge 6Y with the state where the drum cartridge 5Y is attached to the drawer 4, as illustrated in
(2) In the image forming apparatus 1001 according to the second embodiment, in case of exchange of the developing cartridge 1006Y for the new developing cartridge 1006Y with the state where the drum cartridge 1005Y is attached to the drawer 1004, as illustrated in
(3) In the image forming apparatus according to the first and second embodiments, as illustrated in
(4) In the image forming apparatus according to the first and second embodiments, as illustrated in
(5) In the image forming apparatus according to the first and second embodiments, as illustrated in
Further, as illustrated in
(6) In the image forming apparatus according to the first and second embodiments, as illustrated in
(7) In the image forming apparatus according to the first and second embodiments, as illustrated in
(8) In the image forming apparatus according to the first and second embodiments, as illustrated in
(9) In the image forming apparatus according to the first and second embodiments, as illustrated in
(10) In the image forming apparatus according to the first and second embodiments, as indicated by the imaginary line illustrated in
(11) In the image forming apparatus according to the first and second embodiments, as illustrated in
(12) In the image forming apparatus according to the second embodiment, as illustrated in
Hence, the force transmitted from the developing pressure member 47Y to the drum cartridge 1005Y through the developing cartridge 1006Y is directed in the direction from the first end portion E11 to the other end portion E12 of the lock guide 431. This can restrain the one end portion of the photosensitive drum 11Y from being inadvertently released from the lock guide 431 due to the force applied from the developing pressure member 47Y.
(13) In the image forming apparatus according to the second embodiment, as illustrated in
Hence, in a case where the user is about to exchange the developing cartridge 1006Y for the new developing cartridge 1006Y in the state where the drum cartridge 1005Y and the developing cartridge 1006Y are attached to the drawer 1004, the second handle 1065 of the developing cartridge 1006Y is more accessible to the user than the first handle 1052 is to the user. As a result, unwanted detachment of the drum cartridge 1005Y can be suppressed when the user is about to exchange the developing cartridge 1006Y in the state where both the drum cartridge 1005Y and the developing cartridge 1006Y are attached to the drawer 1004.
14. Modifications
The drum cartridges 5Y, 5M, 5C, 1005Y, 1005M, 1005C may not be provided in the image forming apparatus 1 and 1001, so that the image forming apparatus functions as a monochromatic printer. Further, the locking member 43Y may be a linearly movable component instead of the rotationally movable component.
While the description has been made in detail with reference to the specific embodiments, it would be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the scope of the disclosure.
Sato, Shougo, Fukamachi, Yasuo
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