A position detection and determination device and a position calibration device and method are provided. The position detection and determination device includes a standard positioning pin position limiting component configured to limit standard position information of a positioning pin of a load port of a silicon wafer pod; a positioning pin position detecting component configured to detect real-time position information of the positioning pin of the load port of the silicon wafer pod; and a determining module configured to obtain the standard position information and the real-time position information, and determine whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information.
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6. A position determination and calibration method, comprising:
providing a standard positioning pin position limiting device to limit standard position information of a positioning pin of a load port of a silicon wafer pod;
detecting real-time position information of the positioning pin of the load port of the silicon wafer pod by using a positioning pin position detecting component; and
determining whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information;
and if not, controlling a calibrating element to move and change the position of the positioning pin of the load port of the silicon wafer pod so that a difference between the standard position information and the real-time position information is less than or equal to a preset accuracy threshold.
1. A position detection and determination device, comprising:
a standard positioning pin position limiting device configured to limit standard position information of a positioning pin of a load port of a silicon wafer pod;
a positioning pin position detecting element configured to detect real-time position information of the positioning pin of the load port of the silicon wafer pod; and
a determining circuit configured to obtain the standard position information and the real-time position information, and determine whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information;
wherein the standard positioning pin position limiting device comprises:
a bearing carrier; and
positioning pin matching structures arranged on the bearing carrier and configured to limit standard positions of the positioning pins.
2. The position detection and determination device according to
a cylindrical movable body, and
a piezoelectric sensor arranged at a distal end of the movable body for detecting the real-time position information of the positioning pin; wherein
the movable body is configured to move in a preset direction to drive the piezoelectric sensor to come into contact with the positioning pin so that the piezoelectric sensor detects the real-time position information of the positioning pin.
3. The position detection and determination device according to
the positioning pin position detecting element further comprises:
a positioning guide rail configured to limit a moving position and a moving direction of the movable body; wherein
the movable body is configured to move along the positioning guide rail to drive the piezoelectric sensor to contact and cover an upper surface of the positioning pin so that the piezoelectric sensor detects image information of the upper surface of the positioning pin.
4. The position detection and determination device according to
a display screen connected to the determining circuit and configured to display at least one of the standard position information, the real-time position information and real-time error information.
5. A position calibration device, comprising:
the position detection and determination device according to
a calibrating component configured to move and change the position of the positioning pin of the load port of the silicon wafer pod according to the obtained standard position information and real-time position information so that a difference between the standard position information and the real-time position information is less than or equal to a preset accuracy threshold.
7. The position determination and calibration method according to
the controlling a calibrating element to move and change the position of the positioning pin of the load port of the silicon wafer pod according to the obtained standard position information and real-time position information comprises:
obtaining a standard position image limited by the standard positioning pin position limiting device;
obtaining a real-time position image of the positioning pin detected by the positioning pin position detecting component; and
controlling the calibrating component to move and change the position of the positioning pin according to the standard position image and the real-time position image so that the real-time position image is located in a preset area of the standard position image.
8. The position determination and calibration method according to
the controlling a calibrating component to move and change the position of the positioning pin of the load port of the silicon wafer pod according to the obtained standard position information and real-time position information further comprises:
obtaining position information of a center point of the standard position image;
obtaining position information of a center point of the real-time position image; and
controlling the calibrating component to move and change the position of the positioning pin so that a distance between the center point of the standard position image and the center point of the real-time position image is less than or equal to a preset accuracy threshold.
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The present disclosure claims priority to Chinese Patent Application No. 202010581245.3, entitled “POSITION DETECTION AND DETERMINATION DEVICE AND POSITION CALIBRATION DEVICE AND METHOD” and filed on Jun. 23, 2020, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a semiconductor device, and in particular to a position detection and determination device and a position calibration device and method.
With the increasing development of semiconductor technologies and the increase in market demand for semiconductor products, the degree of automation of semiconductor production lines is getting higher and higher, which puts forward higher requirements for the stability and coordination of various components in the automated semiconductor production lines.
Especially in automated semiconductor manufacturing production lines, equipment failures or shutdowns not only directly reduce production efficiency, but also cause higher economic losses. For example, if an FOUP (Front Opening Unified Pod) is improperly placed, when the entrance tray is raised to carry and deliver the FOUP, machine equipment may interfere at a port, causing the machine to malfunction or cause a damage to the FOUP.
However, the adjustment and positioning of a load port of a traditional FOUP are both carried out with FOUP as an adjustment object or by virtue of position adjustment tools provided by FOUP load port manufacturers. There is no available tools to determine the adjustment accuracy of the load port of the FOUP, or no a unified tool for the adjustment and detection of various FOUP load ports, thereby resulting in frequent door opening and closing abnormalities or interference damage in the automated semiconductor manufacturing production line, increasing the downtime of the equipment, reducing the production efficiency of the automated semiconductor manufacturing production line, and causing unnecessary economic losses.
According to a first aspect of the present disclosure, provided is a position detection and determination device, including:
According to a second aspect of the present disclosure, provided is a position calibration device, including:
According to a third aspect of the present disclosure, provided is a position determination and calibration method, including the following steps:
The details of one or more embodiments of the present disclosure are set forth in the following drawings and description. Other features, objectives and advantages of the present disclosure will become apparent from the description, drawings and claims.
In order to more clearly describe the technical solutions of the embodiments of the present disclosure, the following will briefly introduce the drawings needed in the embodiments. The additional details or examples used to describe the drawings should not be considered as a limitation on the scope of any one of the present disclosure, the currently described embodiments, or the preferred manners of the present disclosure.
For easy understanding of the present disclosure, a more comprehensive description of the present disclosure will be given below with reference to the relevant accompanying drawings. Preferred embodiments of the present disclosure are given in the accompanying drawings. However, the present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the contents disclosed by the present disclosure understood more thoroughly and comprehensively.
Unless defined otherwise, all technical and scientific terms used herein have the same meanings as are commonly understood by those skilled in the art. The terms used herein in the specification of the present disclosure are for the purpose of describing specific embodiments only but not intended to limit the present disclosure.
In the case of using “include” and “have” and “comprise” described herein, unless a clearly defined term is used, such as “only” and “consisting of”, another component may be added. Unless mentioned to the contrary, terms in the singular form may include the plural form, and it cannot be understood that the number is one.
In the present disclosure, unless otherwise stated and defined explicitly, the terms such as “install” “link”, “connect”, and “fix” should be understood in a broad sense; for example, a connection may be a fixed connection, a detachable connection, or an integrated connection; may be a mechanical connection or an electrical connection; and may be a direct connection, an indirect connection through an intermediate medium, or a communication inside two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in the present disclosure could be understood according to the specific conditions.
Moreover, the terms such as “first” and “second” are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
In the embodiments of the present disclosure, the term “distal end” refers to an end far away from the user, and the term “near end” refers to an end close to the user.
In an embodiment of the present disclosure and referring to
Specifically, in the position detection and determination device in the above embodiment, the standard positioning pin position limiting component 10 is configured to limit the standard position information of the positioning pin of the load port of the silicon wafer pod, the positioning pin position detecting component 20 is configured to detect the real-time position information of the positioning pin of the load port of the silicon wafer pod, and the standard position information of the positioning pin of the load port of the silicon wafer pod, limited by the standard positioning pin position limiting component 10, is used as a reference standard information for the real-time position information of the positioning pin, so that the determining module 30 can determine whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information, thereby facilitating a position adjustment for the positioning pin of the load port of the silicon wafer pod, and avoiding equipment interference or abnormal operation caused by an inaccurate position of the positioning pin of the load port of the silicon wafer pod.
Further, referring to
Specifically, in the position detection and determination device in the above embodiment, the positioning pin matching structure 12 is configured to limit the standard position of each of the positioning pins so that the calibrating component can obtain position information of a calibration target, thus facilitating the position calibration for the positioning pin of the load port of the silicon wafer pod by the calibrating component. Since the number and position distribution of the positioning pin matching structures on the bearing carrier 11 can be set in one-to-one correspondence with the number and position distribution of the positioning pins of the load port of the silicon wafer pod, the positioning pin matching structures 12 on the bearing carrier 11 can respectively contact and cover the positioning pins of the load port of the silicon wafer pod through the bearing carrier 11, and at the same time the standard position of each positioning pin of the load port of the silicon wafer pod can be limited; in this way, the calibration operation is facilitated and the accuracy of the position distribution of the positioning pins after calibration is also improved, thus effectively improving the positioning accuracy of the silicon wafer pod.
Further, referring to
Specifically, in the position detection and determination device in the above embodiment, the movable body 21 moves in the preset direction to drive the piezoelectric sensor 22 to come into contact with the positioning pin, so that the positioning pin can be conveniently moved in a direction close to the standard position according to the real-time position information of the positioning pin detected by the piezoelectric sensor, thereby realizing the accurate position calibration for the positioning pin and effectively improving the efficiency of the calibration.
Further, in an embodiment of the present disclosure, referring to
Specifically, in the position detection and determination device in the above embodiment, since a relative position of the positioning guide rail 23 is determined, the standard position information of the positioning pin, limited by the standard positioning pin position limiting component, is relatively determined; as a result, the positioning pin can be conveniently moved in a direction close to the standard position, thereby realizing the accurate position calibration for the positioning pin and effectively improving the efficiency of the calibration.
Further, in an embodiment of the present disclosure and referring to
As an example, in an embodiment of the present disclosure and further referring to
In an embodiment of the present disclosure, provided is a position calibration device, including:
the position detection and determination device according to any of the embodiments of the present disclosure; and a calibrating component configured to move and change the position of the positioning pin of the load port of the silicon wafer pod according to the obtained standard position information and real-time position information so that a difference between the standard position information and the real-time position information is less than or equal to a preset accuracy threshold.
As an example, referring to
As an example, referring to
In an embodiment of the present disclosure, a calibration accuracy of the position calibration device can be set to comply with the SEMI-57/62 standard and is used to detect and adjust different models of positioning pins of load ports of silicon wafer pods.
In an embodiment of the present disclosure, provided is a position detection and determination device, referring to
Specifically, in the position detection and determination method in the above embodiment, the standard position information of the positioning pin of the load port of the silicon wafer pod, limited by the standard positioning pin position limiting component, is used as a reference standard information for the real-time position information of the positioning pin, so that a determining module can determine whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information, thereby facilitating a position adjustment for the positioning pin of the load port of the silicon wafer pod, and avoiding equipment interference or abnormal operation caused by an inaccurate position of the silicon wafer pod.
In an embodiment of the present disclosure, provided is a position determination and calibration method, referring to
Specifically, in the position determination and calibration method in the above embodiment, the position of the positioning pin of the load port of the silicon wafer pod is continuously moved towards the standard position until the difference between the real-time position of the positioning pin of the load port of the silicon wafer pod and a preset standard position falls in a preset accuracy range, thus realizing the position calibration for the positioning pin of the load port of the silicon wafer pod and avoiding equipment interference or abnormal operation caused by the inaccurate position of the silicon wafer pod. In this way, the production efficiency of the automated semiconductor manufacturing production line can be effectively improved, equipment downtime can be reduced, and unnecessary economic losses can be avoided.
In some embodiments, before performing calibration, the position determination and calibration method further includes: determining whether the position of the positioning pin of the load port of the silicon wafer pod is accurate or not according to the standard position information and the real-time position information. When the position of the positioning pin is not accurate, the calibrating component is controlled to move and change the position of the positioning pin of the load port of the silicon wafer pod so that the difference between the standard position information and the real-time position information is less than or equal to a preset accuracy threshold.
Further, in an embodiment of the present disclosure, provided is a position calibration method. Referring to
Specifically, in the position calibration method in the above embodiment, the calibrating component is controlled to move and change the position of the positioning pin so that the real-time position image is located in the preset area of the standard position image, thereby facilitating position calibration for the positioning pin and also improving the accuracy of the calibration.
Further, in an embodiment of the present disclosure, provided is a position calibration method. Referring to
Specifically, in the position calibration method in the above embodiment, the calibrating component is controlled to move in a direction that makes the distance between the two center points smaller until the distance between the center point of the standard position image and the center point of the real-time position image is less than or equal to the preset accuracy threshold, thereby effectively improving the accuracy and efficiency of the calibration.
In an embodiment of the present disclosure, provided is a position calibration system, including a memory, a processor, and a computer program stored in the memory and capable of running on the processor. The processor implements the steps of any of the methods described in the embodiments of the present disclosure when the computer program is executed.
In an embodiment of the present disclosure, provided is a computer-readable memory medium, having a computer program stored thereon, and the computer program implements the steps of any of the methods described in the embodiments of the present disclosure when executed by a processor.
It should be understood that although the various steps in the flowcharts in
For the specific limitation on the position detection and determination method or the position calibration method, reference can be made to the above limitation on the position detection and determination device or the position calibration device, and it will not be repeated here.
Various modules in the above position detection and determination device or the position calibration device can be implemented in whole or in part by software, hardware, and a combination thereof. The above modules can be embedded in or independent of the processor in the position calibration system in the form of hardware, or can be stored in the memory of the position calibration system in the form of software, so that the processor can call and execute corresponding operations of the above modules.
In an embodiment of the present disclosure, a position calibration system is provided. The position calibration system may be a terminal, and its internal structure diagram may be as shown in
Those skilled in the art can understand that the structure shown in
In an embodiment of the present disclosure, provided is a position calibration system, including a memory, a processor, and a computer program stored in the memory and capable of running on the processor. The processor implements the following steps when the computer program is executed:
In an embodiment of the present disclosure, the processor further implements the following steps when the computer program is executed:
In an embodiment of the present disclosure, the processor further implements the following steps when the computer program is executed:
In an embodiment of the present disclosure, the processor further implements the following steps when the computer program is executed:
The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, all should be considered as the scope of the present description.
The above-described embodiments only show several implementation ways of the present disclosure, which are more specific and detailed, but not to be construed as limiting the scope of the present disclosure. It should be noted that those of ordinary skill in the art may further make variations and improvements without departing from the conception of the present disclosure, and these all fall within the protection scope of the present disclosure. Therefore, the patent protection scope of the present disclosure should be subject to the appended claims.
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