Control device having improved terminal means and method of making the same

Abstract

A control device having a housing provided with a terminal that has a threaded screw member with its shank threadedly carried thereby for lead attachment thereto between an enlarged head of the screw member and the terminal. A resilient retainer clip is disposed between the head of the screw member and the terminal, the clip initially being under compression between the head of the screw member and the terminal to tend to hold the screw member in its threaded relation with the terminal. A lead is subsequently disposed between the clip and the terminal, the clip thereafter being disposed in a deformed condition against the lead to hold the lead to the terminal.

Description

This is a division of application Ser. No. 499,328, filed Aug. 21, 1974, now abandoned.

This invention relates to a control device having improved means for attaching one or more external leads thereto as well as to a method of making such a control device or the like.

It is well known that various control devices have been provided wherein each has a terminal provided with a threaded screw member for attaching an external lead between the enlarged head of the screw member and the terminal upon tightening of the screw member toward the terminal.

However, it has been found that when the lead is relatively rigid, the same has a tendency to cause untightening of the screw member when the lead is subjected to impacts and the like whereby the subsequent untightening of the screw member permits the lead to become detached therefrom.

Also, it has been found that when such control devices are being shipped and the like, the screw member itself tends to become untightened from the terminal due to vibrations and shocks and thereby sometimes becomes detached from the terminal and thus lost.

Accordingly, it is a feature of this invention to provide improved lead attaching means which will eliminate one or both of the above-described disadvantages.

In particular, one feature of this invention is to provide a retaining clip which will be deformed against the lead in such a manner that the lead cannot cause untightening of the screw member.

Another feature of this invention is to provide a retaining clip for lead attachment purposes which will tend to hold the screw member in its assembled relation with the terminal even though the control device is subjected to impacts and shocks.

For example, one embodiment of this invention provides a control device having a housing provided with a terminal means having a threaded screw member with its shank threadedly carried thereby for lead attachment thereto between an enlarged head of the screw member and the terminal means. A resilient retainer clip is disposed between the head of the screw member and the terminal means, the clip initially being under compression between the head of the screw member and the terminal means to tend to hold the screw member in its threaded relation with the terminal means even though the control device is subjected to impacts and vibrations. A lead can subsequently be disposed between the clip and the terminal means, the clip thereafter being disposed in a deformed condition against the lead to hold the lead to the terminal means and prevent turning of the lead relative to the screw member so that the same cannot cause untightening thereof.

Accordingly, it is an object of this invention to provide an improved control device having one or more of the novel features set forth above or hereinafter shown or described.

Another object of this invention is to provide an improved method for making such a control device or the like.

Other objects, uses and advantages of this invention are apparent from a reading of the description which proceeds with reference to the accompanying drawings forming a part thereof and wherein:

FIG. 1 is a top view of the improved control device of this invention.

FIG. 2 is a fragmentary cross-sectional view taken on line 2--2 of FIG. 1 and illustrates the terminal means before a lead has been attached thereto.

FIG. 2A is a view similar to FIG. 2 and illustrates the use of a larger terminal clip than is illustrated in FIG. 2.

FIG. 3 is a view similar to FIG. 2 and illustrates the terminal means of FIG. 2 after a lead has been attached thereto.

FIG. 4 is a fragmentary, exploded perspective view illustrating the improved terminal means of this invention.

While the various features of this invention are hereinafter described and illustrated as being particularly adapted to provide lead attachment means for a thermostat, it is to be understood that the various features of this invention can be utilized singly or in any combination thereof to provide lead attachment means for other types of control devices as desired.

Therefore, this invention is not to be limited to only the embodiment illustrated in the drawings, because the drawings are merely utilized to illustrate one of the wide variety of uses of this invention.

Referring now to FIG. 1, the improved control device of this invention is generally indicated by the reference numeral 10 and comprises a housing means 11 containing a thermostat structure (not shown) that is adapted to interconnect power source leads L1 and L2 to an electrically operated heater means 12 when the thermostat construction senses that the output temperature effect of the heater means 12 is below a selected temperature that has been selected by a selector knob 13 of the control device 10 and for disconnecting power source leads L1 and L2 from the heater means 12 when the output temperature effect sensed by the thermostat construction is above the selected temperature.

In the particular embodiment of the control device 10, the control device 10 has five terminal means each generally indicated by the reference numeral 14 in the drawings and each being substantially identical in construction and each having the features of this invention. Accordingly, only one such terminal means 14 is illustrated in FIGS. 2-4 and will be hereinafter described in detail as it is to be understood that all of the other terminal means 14 of the control device 10 are constructed and operated in a like manner.

As illustrated in FIG. 2, the housing means 11 is provided with a recess 15 in the top surface 16 thereof which leads to an outer side surface 37 of the housing 11 for a purpose hereinafter described, the recess 15 defining two spaced apart parallel side walls 17 and 17' for a purpose hereinafter described.

The housing 11 carries a conductive terminal 18 that has a flat top surface means 19 exposed at the recess 15 and an internal part 20 leading to the interior of the housing means 11 for electrical connecting purposes to the structure of the previously described thermostat construction.

The upper surface 19 of the terminal 18 is interrupted by a threaded bore 21 which threadedly receives an externally threaded shaft or shank portion 22 of a screw member 23 that has an enlarged head 24 provided with suitable notchings 25 to receive a screw driver or the like to tighten or untighten the screw member 23 relative to the terminal 18 for a purpose hereinafter described.

A resilient retainer clip of this invention is generally indicated by the reference numeral 26 and is substantially U-shaped in cross section to thereby define a bowed or arcuate cross member 27 and a pair of depending legs 28 and 29, the cross member 27 of the clip 26 having an opening 30 passing centrally therethrough to permit the same to telescopically receive in a loose manner the shank portion 22 of the screw member 23 in the manner illustrated in FIG. 2 whereby the lower ends 31 and 32 of the legs 28 and 29 of the clip 26 are adapted to rest against the top surface 19 of the terminal 18.

However, as illustrated in FIG. 2A, the legs 28 and 29 of the clip may be initially spaced apart a distance to be contained against the sides 17 and 17' of the recess 15 and therefore will have the ends 31 and 32 thereof contact the surface 17" of the housing 11 outboard of the surface 19 of the terminal 18.

In any event, before any external leads are interconnected to the respective terminal means 14 of this invention, the screw member 23 is tightened toward the terminal 18 to thereby compact the head 24 against the cross member 27 of the clip 26 and thereby place the legs 28 and 29 under compression between the enlarged head 24 of the screw member 23 and the surface 19 of the terminal 18 or the surface 17" of the housing recess 15 so that the natural force of the thus-compressed clip 26 is to push outwardly on the enlarged head 24 of the screw member 23 and thereby firmly hold the shank portion 22 of the screw member 23 in its threaded relation with the threads of the threaded bore 21 of the terminal 18.

In this manner, by thus preloading each spring clip 26 of the terminal means 14 of the control device 10, the compressed clips 26 tend to firmly hold the screw members 23 in place so that during subsequent shipping, etc., of the control device 10, vibrations and shocks will not cause the screw members 23 to tend to rotate in their untightening directions to thereby become lost as the compression force of the clips 27 are continuously pushing outwardly on the enlarged heads 24 of the screw members 23 and thereby bind the same in their threaded relation with the internal threads of the terminals 18 to prevent the same from rotating and thereby becoming untightened.

When it is desired to attach an external lead to a particular terminal means 14 of the control device 10, such as the terminal means 14 illustrated in FIGS. 2-4, the external lead, such as lead 33 illustrated in FIG. 4 that has an end 34 thereof cleaned of its conventional insulation 35, has the bared end 34 inserted between the shank 22 of the terminal screw 23 and one of the legs 28 or 29 of the clip 26 in the manner illustrated in FIG. 3 where the lead end 34 is disposed between the shank 22 of the screw 23 and the leg 28 of the clip 26.

Thereafter, the screw member 23 is tightened downwardly toward the terminal 18 whereby the enlarged head 24 of the screw member 23 deforms the cross member 27 of the clip 26 downwardly and causes the legs 28 and 29 thereof to be compressed and bowed outwardly until the same are respectively fully engaged against the side walls 17 and 17' of the housing 11 as illustrated in FIG. 3 while the cross member 27 is deformed down around and against the terminal end 34 to positively hold the terminal end 34 in firm electrical contact with the top surface 19 of the terminal 18.

In this manner, the lead 33 cannot be rotated relative to the housing 11 as the terminal end 34 is trapped along the leg 28 of the clip 26 and the deformed part of the cross member 27 so that loosening of the screw member 23 cannot take place through impacts and shocks on the lead 33.

Further, because the clip 26 is still held under compression by the tightened screw member 23, the compressed clip 26 maintains an upward force on the enlarged head 24 of the screw member 23 to hold and bind the same in its threaded relation with the threads of the terminal 18 in the same manner that the compressed clip 26 initially held the screw member 23 to the housing 11 before the lead 33 was attached thereto.

Therefore, it can be seen that all of the leads 33 can be readily attached to the control device 10 of this invention in the above manner by merely respectively inserting the bared ends 34 of the leads 33 into the spaces between the shanks 22 of the screw members 23 and either leg 28 or 29 of the clips 26 and through subsequent tightening of the screw members 23, the cross members 27 of the clips 26 can be deformed downwardly against the lead ends 34 to hold the leads 33 in good electrical contact with the terminals 18 while preventing the leads 33 from rotating relative to the screw members 23 to unloosen the same as in the prior art arrangements.

Of course, when it is desired to remove the leads 33 from the terminals 14, the screw members 23 are untightened whereby the leads 33 can have the ends 34 thereof removed from underneath the cross members 27 of the clips 26 and new lead members can be attached thereto in the manner previously described.

Further, while only one lead is illustrated as being attached to each terminal means 14, it is to be understood that one or more leads can be attached by the clip 26 to the respective terminal 18 as desired.

Accordingly, it can be seen that this invention not only provides a control device having improved lead attaching means, but also this invention provides an improved method of making such a control device or the like.

While the form and method of this invention now preferred have been described and illustrated as required by the Patent Statute, it is to be understood that other forms and method steps can be utilized and still come within the scope of the appended claims.

Claims

1. In a control device having a housing provided with a terminal means having a threaded screw member with its shank threadedly carried thereby for lead attachment thereto between an enlarged head of the screw member and said terminal means, a resilient retainer clip disposed between said head of said screw member and said terminal means, said clip initially being under compression between said head of said screw member and said terminal means to tend to hold said screw member in its threaded relation with said terminal means, a lead disposed between said clip and said terminal means, said clip thereafter being disposed in deformed condition against said lead to hold said lead to said terminal means, said clip being in a substantially u-shape to define a cross-member and a pair of legs thereof, said cross-member having an opening therethrough telescopically receiving said shank of said screw member, said legs of said u-shaped clip being disposed between said head of said screw member and said terminal means and being disposed on opposite sides of said shank of said screw member, said lead being disposed between one of said legs of said u-shaped clip and said shank of said screw member, said screw member being in a tightened condition toward said terminal means to cause said head thereof to compress said cross-member of said clip toward said terminal means and thus against said lead to provide said deformed condition of said clip to hold said lead to said terminal means, said housing having a recess adjacent said terminal means that defines a pair of spaced apart side walls adjacent said legs of said clip, the improvement wherein said tightened screw member has caused said legs of said clip to be bowed outwardly against said side walls of said housing.