A vibrating sieving unit for insertion into a housing to form a sieving filter. The sieving unit can be inserted into an installed casing of a filter unit by the use of a manifold plate. The vibrator directly vibrates the sieving cylinder reducing the buildup of filter cake for improved performance. A unique cleaning-in-place system is presented utilizing the fluid being filtered as the purging liquid.
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20. A method of cleaning accumulated particulate contaminates from a cylindrical sieve of a vibrating sieve filter, said cylindrical sieve having a closed bottom end and an open top end, in which normal filtering occurs while said sieve is being vibrated by introducing the fluid being filtered through an inlet at the upper end of a cylindrical housing in which said cylindrical sieve is sealingly suspended, through said open end, inside of said cylindrical sieve and out through said cylindrical sieve to a filtered fluid outlet at the bottom of said cylindrical casing, comprising the following steps:
(a) continuing the vibration of said cylindrical sieve and the flow of fluid being filtered while preventing the flow of said fluid through said filtered fluid outlet; (b) directing the flow of said fluid from said inlet through the open top of said cylindrical sieve to pick up particulate matter from the inside surface of said cylindrical sieve; (c) directing the flow of fluid toward the closed bottom of said sieve to pick up accumulated particulate contaminate matter from said bottom; (d) discharging the fluid through a contaminate effluent line from adjacent the bottom of said sieve through the top of said filter.
14. A vibrating sieving filter comprising, in combination:
a generally cylindrical housing for disposal along a generally vertical axis said housing having an open top with a horizontal inlet adjacent said top for fluid being filtered and a closed bottom with a vertically disposed filtered fluid outlet; a closure for sealingly closing the open top of said casing; a sieving cylinder having an open top and a closed bottom; a longitudinally extending support member extending through said sieving cylinder removably attached at one end to the bottom of said sieving cylinder and attached at the other end to said cover to support said sieving cylinder concentrically within said housing; a fluid actuated vibrator attached to said support member for vibrating said sieving cylinder; a pair of longitudinally extending resilient conduits connected between said closure and said vibrator for supplying and exhausting motive fluid for operation of said vibrator; and quick disconnect means for attaching said closure to said housing so that said sieving cylinder is easily removed with said closure as a unit from said housing and said sieving cylinder can be removed from said support member for cleaning and servicing said sieving cylinder and vibrator.
18. A method of cleaning accumulated particulate contaminates from a cylindrical sieve of a vibrating sieve filter, said cylindrical sieve having a closed bottom end and an open top end, in which normal filtering occurs by introducing the fluid being filtered through an inlet at the upper end of a cylindrical housing in which said cylindrical sieve is sealingly suspended, through said open end, inside of said cylindrical sieve and out through said cylindrical sieve to a filtered fluid outlet at the bottom of said cylindrical housing, comprising the following steps:
(a) measuring the pressure drop of said fluid being filtered from said inlet to said outlet; (b) closing a valve at said outlet when said pressure drop exceeds a predetermined value; (c) opening a valve in a fluid conduit extending from adjacent the closed bottom end of said cylindrical sieve through the open top end of said sieve and the upper end of said cylindrical casing; (d) introducing a flow of fluid being filtered through said inlet for flow through said open top end, inside said cylindrical sieve toward the closed bottom end of said cylindrical sieve; (e) causing a pressure drop and corresponding velocity increase in said fluid between said closed bottom of said cylindrical sieve and said fluid conduit to induce entrainment of particulate contaminate into said fluid; and (f) causing said fluid with particulate contaminate to flow through said conduit to a drain.
1. A vibrating sieve unit for insertion into a housing to form a sieving filter, said housing having an open top with an inlet adjacent thereto for fluid to be filtered and a closed bottom with a filtered fluid outlet, said unit comprising, in combination:
closure means for sealing the open top of said housing; a sieving cylinder having a closed bottom; a longitudinally extending support member extending through said cylinder; means for attaching said support member at one end to said closure means and at the other end to the bottom of said sieving cylinder; a fluid actuated vibrator attached to said support member for vibrating said sieving cylinder; a pair of longitudinally extending resilient conduits connected between said closure means and said vibrator for supplying and exhausting motive fluid for operation of said vibrator; means for attaching said closure means to the top of said housing with said sieving cylinder within said housing to complete assembly of said sieving filter; and sealing means between said housing and said sieving cylinder located so that fluid being filtered introduced through said inlet will be directed into a first chamber inside of said sieving cylinder, through said sieving cylinder into a second chamber between said sieving cylinder and said housing, and out of said second chamber through said filtered fluid outlet; wherein the means for attaching said support member to the bottom of said sieving cylinder includes a tapered plug and socket assembly.
12. A vibrating sieve unit adapted for replacement of a filter unit in an installed filtering device by insertion into the housing of the device to form a sieving filter, said housing having an open top with an inlet adjacent thereto for fluid being filtered and a closed bottom with a filtered fluid outlet, said housing further having a cover for sealingly closing said open top, said sieve unit comprising, in combination:
a manifold plate sealingly inserted between the open top of said casing and said cover; a sieving cylinder having a closed bottom; a longitudinally extending support member extending through said cylinder; means for attaching said support member at one end to said manifold plate and at the other end to the bottom of said sieving cylinder; a fluid actuated vibrator attached to said support member for vibrating said sieving cylinder; a pair of longitudinally extending resilient conduits connected between said manifold plate and said vibrator for supplying and exhausting motive fluid through said manifold plate for operation of said vibrator; quick disconnect means for sealingly attaching said cover to the top of said housing with said manifold plate between said cover and housing and with said sieving cylinder within said housing to complete assembly of said sieving filter; and sealing means between said housing and said sieving cylinder so that fluid being filtered introduced through said inlet will be directed through said manifold plate into a first chamber inside of said sieving cylinder, through said sieving cylinder to a second chamber between said sieving cylinder and said housing, and out of said second chamber through said filtered fluid outlet; the vibrating sieve unit further including a contaminate effluent line extending from adjacent the bottom of said sieving cylinder into said manifold plate for discharging a flow of fluid from said inlet through said first chamber picking up particulate contaminate matter from said sieving cylinder and first chamber for disposal through said manifold plate.
15. A vibrating sieving filter comprising, in combination:
a generally cylindrical housing for disposal along a generally vertical axis said housing having an open top with a horizontal inlet adjacent said top for fluid being filtered and a closed bottom with a vertically disposed filtered fluid outlet; a closure for sealingly closing the open top of said casing; a sieving cylinder having an open top and a closed bottom; a longitudinally extending support member extending through said sieving cylinder removably attached at one end to the bottom of said sieving cylinder and attached at the other end to said closure to support said sieving cylinder within said housing; a fluid actuated vibrator attached to said support member for vibrating said sieving cylinder; a pair of longitudinally extending resilient conduits connected between said cover and said vibrator for supplying and exhausting motive fluid for operation of said vibrator; quick disconnect means for attaching said closure to said housing so that said sieving cylinder is easily removed with said closure as a unit from said housing and said sieving cylinder can be removed from said support member for cleaning and servicing said sieving cylinder and vibrator; a contaminate effluent line extending from adjacent the bottom of said sieving cylinder through said closure, said line being contained at least in part within said longitudinally extending support member; a shutoff valve downstream of said filtered fluid outlet; a cleaning mode valve in said contaminate effluent line; and a resilient seal between said housing and said sieving cylinder which serves as a vibrator fulcrum point for said sieving cylinder and which assures that the fluid being filtered will flow from said inlet into a first chamber inside of said sieving cylinder; and when said shutoff valve is open and said cleaning mode valve is closed said fluid will flow through said sieving cylinder into a second chamber between said sieving cylinder and said housing and out of said second chamber through said filtered fluid outlet in a normal filtering mode; and when said shutoff valve is closed and said cleaning mode valve is open said fluid will pass through said first chamber picking up particulate contaminate from said sieving cylinder and said first chamber to pass out through said contaminate effluent line in a cleaning mode.
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1. Field of the Invention
This invention relates to filtering of liquids, and, more particularly, to a vibrating sieve filter and a method of cleaning in place or purging the undesirable materials.
2. Description of the Prior Art
Liquids used in industrial processes often require selective filtering to eliminate only the undesirable contaminate particles. Typically, this is accomplished with a bag type semi-permanent or disposable filter in which the liquid being filtered is passed through a bag in a basket support. Alternatively, disposable cartridge filters of various configurations are used. The surfaces of these types of filters become quickly clogged with materials including those the removal of which is not desired.
Improved performance in filtration has been accomplished in many instances by the adaption of sieving techniques. A cylindrical perforated steel basket with a screen covering replaces the cloth or paper composition bag. The cylindrical screen is placed in a cylindrical casing or housing and the liquid to be filtered is generally admitted at the bottom of the housing for flow through the screen to the interior of the screen cylinder and upwardly to a top outlet. In some instances a space is left between the bottom of the screen cylinder and a housing to provide a vibrator which induces vibration into the incoming liquid helping to keep the smaller particles in suspension for improved sieving.
This invention is directed to an improved type of sieving filter and to improved techniques for using vibration.
When a bag type or sieving type filter becomes clogged, in-place cleaning is typically accomplished by backwashing which involves piping a cleaning fluid through the normal filter outlet for discharge through the normal filter inlet. Piping for this type of purge is cumbersome, and down time for purge is often excessive, requiring multiple filters in parallel to allow sequential backwash purging.
It is to an improved cleaning-in-place system to which this invention is also directed.
When the filter becomes clogged to such an extent that in-place cleaning is ineffectual, disassembly of piping is sometimes necessary to remove the filter for cleaning or replacement.
It is to an improved arrangement for sieving cylinder removal or cleaning without disconnecting piping to which the present invention is also directed.
The foregoing improvements and other advantages of the invention have been embodied in a vibratory sieve unit which is inserted into a housing to form a sieving filter.
The sieving filter can be supplied complete with the housing, seals and other accessories such as valves, or the sieving unit can be incorporated in an installed housing previously employing a bag type filtering unit or a sieve type unit.
The vibrating sieve unit includes a closure for sealing the open top of the housing. In the case of a new installation, the closure is in the form of a simple cover employing an O-ring to seal to a generally cylindrical housing. A sieving cylinder having an open top and a closed bottom is attached to the closure by the means of a longitudinally extending support member which is connected at one end to the closure and at the other end to the bottom of the sieving cylinder. A fluid actuated vibrator is attached to the support member adjacent to the bottom of the sieving cylinder for supplying vibrations to the cylinder. A pair of longitudinally extending resilient conduits are connected between the closure and the vibrator for supplying and exhausting a motive fluid for operation of the vibrator. Normally, the motive power is clean factory air at 25-60 psi.
The generally cylindrical housing has an open top and a horizontal inlet through the side wall adjacent the top for the fluid being filtered. The bottom of the housing is closed with a filtered fluid outlet. The vibrating sieve unit is inserted into the housing with the seal between the housing and the sieving cylinder, located so that fluid being filtered, which is introduced through the inlet, will be directed into a first chamber inside of the sieving cylinder. The fluid, along with the smaller particles, desirably retained then passes through the sieving cylinder with the larger particles being removed by the sieve falling to the bottom of the cylinder. The fluid passes into a second chamber between the sieving cylinder and the housing and then is exhausted through the filtered fluid outlet. The vibration is supplied directly to the sieving cylinder to prevent buildup of a filter cake of small particles on the surface and to promote the passage of the filtered fluid with particles below a given size through the sieve cylinder.
Because the sieving cylinder of the filter is directly vibrated it becomes ideal for paints, medicines, paper coatings, foods and other products containing desirable solids that can be classified by size. For example, metallic automotive paints use mica particles as an ingredient. Larger particles clog the spraying nozzles. Contact of most of the larger mica particles with the vibrating sieving cylinder actually breaks them down to a size which will pass through the cylinder and not clog the paint spraying nozzles. The larger particles will be retained in the sieving cylinder as a "contaminate".
A quick disconnect device is used for attaching the closure to the top of the housing. Preferably, this takes the form of three swinging eye bolts attached to the casing which draw the closure down in sealing relationship to the housing with the tightening of yoke-type nuts. External air supply and exhaust lines to the closure are normally made with flexible tubing so that the closure is easily removed from the casing carrying the entire vibrating sieve unit with it.
The sieving cylinder is attached to the vibrator casing which forms a part of the support member by a tapered plug connector which transmits the vibrations from the vibrator unit to the sieving cylinder but allows easy detachment for cleaning of the sieving cylinder or replacement thereof. The sieving cylinder can also be easily cleaned while still assembled to the sieve unit by inserting the cylinder into a solvent container with the vibrator operating to quickly dislodge the contaminate from the sieving cylinder mesh.
A contaminate effluent line extends from a point close to the bottom of the sieving cylinder through the closure for discharging a flow of fluid carrying particulate contaminate matter during a cleaning-in-place purging cycle. The sieving cylinder support member is in the form of a pipe which serves a dual purpose of providing support for the sieving cylinder and providing the effluent line.
When the sieving filter is installed, a valve is placed in the line attached to the filtered fluid outlet and in the contaminate effluent line. A differential pressure gauge is normally supplied between the fluid inlet and outlet to the filter. When the pressure drop across the filter increases to a preset value, typically 20 psi, this is an indication that the sieving cylinder has been clogged with accumulated contaminate so that a purging cycle is necessary. The unique cleaning-in-place cycle of the invention is initiated by closing the valve in the filtered fluid outlet line and opening the valve in the contaminate effluent line. The normal flow of fluid being filtered passes through the housing inlet into the inside of the sieving cylinder where it flows downwardly to pick up particulate contaminate matter along the inside surface of the sieving cylinder. A cone deflector at the bottom of the vibrator deflects this flow downwardly against the closed bottom of the sieving cylinder to pick up additional accumulated particulate contaminate. Entrance to the effluent line is within the cone deflector so that the liquid carries the contaminate from the bottom of the sieving cylinder through the closure at the top to a discharge line.
When the vibrating sieve unit is being retrofitted into an installed housing, the closure includes a manifold plate which is sealingly placed between the housing and the cover. The vibrator air conduits and contaminate effluent line are connected to the manifold plate which also serves to direct the flow of fluid being filtered from the inlet into the sieving cylinder.
The foregoing advantages and others will become more apparent from the following description and the accompanying drawing.
FIG. 1 is a schematic elevational view showing the vibrating sieve unit of this invention inserted into a housing to form the sieving filter of the invention, and additionally showing the use of a valve in the filtered fluid outlet and a purge discharge line to facilitate cleaning-in-place according to the new method of this invention;
FIG. 2 is an exploded perspective view of the sieving filter of this invention showing the construction of the vibrating sieve unit and its insertion and removal from the filter housing; and
FIG. 3 is an elevational view partially in cross-section showing the vibrating sieve unit of this invention having a closure member which includes a manifold plate and cover for application to an installed filter housing, the housing being shown in outline.
Referring to FIGS. 1 and 2, the sieving filter 10 of this invention is shown as including the vibrating sieve unit 12 which is inserted into housing 18 to form the completed sieving filter.
The vibrating sieve unit includes a closure 14, which in the case of the complete sieving filter 10 shown in FIGS. 1 and 2 is a simple cover plate 20. In the case of a retrofit or the installation of the vibrating sieve unit 12 into an installed casing 18', as shown in FIG. 3, the closure 14 includes in addition to a cover 20', a manifold plate 22, as will be more fully explained.
The vibrator unit 24 is assembled to the closure 14 by a longitudinally extending support member 26 which takes the form of a pipe assembled to the closure and vibrator unit by fittings 28. The vibrator 24 is a commercially available turbine driven type. Resilient tubing is used for the fluid inlet conduit 30 and exhaust conduit 32 which are connected by suitable fittings 34 to the closure 14 and vibrator 24. Typically, the motive fluid for the vibrator 24 is clean available plant air at 25-60 psi, shown supplied at 38 through an inlet port 40 in closure 14. The air is exhausted at 42 through an exhaust port 44 in closure 14. The air pressure is varied between 25 and 60 psi to change the vibration frequency to the frequency best suited for the product being filtered. Frequency increases with increase in pressure. Reinforcing springs 46, as best shown in FIG. 3, are used inside of the fluid conduits 30 and 32 to prevent collapse of these resilient tubes which may have very little internal air pressure but which are exposed to the filter fluid pressure which may be much higher.
Sieving cylinder 16 has an open top 48 and a closed bottom formed by plate 50. The sieving cylinder is typically a stainless steel basket having large perforations of the order of 1/8 inch diameter for unimpeded flow of fluid. The basket is lined with a filtering sieve element which controls the maximum size of particles which pass through the sieving cylinder. Wedgewire-lined and wire cloth lined baskets are readily available with a variety of opening sizes. The wedgewire-lined baskets have greater abrasion resistance, while the wire cloth lined baskets present a much higher percent open area so that with a given flow the fluid passes through the sieving filter with less pressure drop. Since the particular structure of the basket lining is not part of the claimed invention, the sieving cylinder is shown as an integral structure.
The sieving cylinder 16 is attached to the support member 26 by a tapered plug member 52 which engages a threaded boss 54 of vibrator housing 36, as best seen in FIG. 3. Conical deflector 56 is held by this connection. The tapered shank 58 of plug 52 engages the tapered hole in boss 60 of bottom plate 50. The connection is secured by nut 64 with lock-washer 62 and secured with a roll pin 66. This firm connection transmits the vibration of vibrator 24 to the sieving cylinder 16, which vibrates about O-ring seal 68 between the sieving cylinder 16 and housing 18. The use of resilient tubing for the vibrator conduits 30 and 32 in combination with seal 68 provides a resilient mounting for the sieving cylinder 16.
Vibrating sieve unit 12 is assembled to casing 18 by insertion of the sieving cylinder 16 through the open top 70 of casing 18. Seal 68 engages the housing wall below fluid inlet 72. The filtered fluid outlet 74 is shown at the bottom of casing 18. The flow of fluid during filtering is through fluid inlet 72 into the open top 48 of the sieving cylinder 16 to a first chamber 76 within the cylinder 16 and out through the sieving cylinder 16 to a second chamber 78 between the sieving cylinder 16 and the housing 18. This flow of fluid from the first chamber within the sieving cylinder through the sieving cylinder wall to the second chamber is shown by the arrows 80 in FIG. 3. The larger particles which are screened out by the sieving cylinder 16 fall to the bottom of the sieving cylinder. The positive vibration of the cylinder reduces the buildup or caking of finer particles against the sieve openings allowing the finer material to pass through with the liquid being filtered.
For cleaning-in-place contaminate effluent passage 82 is supplied in the interior of the support pipe 26 and continues through the vibrator casing at 83, terminating in ports 85 in tapered plug 52 within the conical deflector 56 at the bottom of chamber 76 in the sieving cylinder 16. As best seen in FIG. 1, a shutoff valve 84 is placed in discharge line 86 from the filter fluid outlet 74, and a shutoff valve 88 is placed in line 90 from the contaminate effluent line 82. A differential pressure gauge 92 is placed in a line 94 to measure the pressure drop across the sieving filter. When the pressure builds up across the filter element by an increasingly clogged surface, it can be detected by gauge 92. When this pressure difference becomes excessive, it is desirable to clean the filter. This can be accomplished by closing the valve 84 in outlet line 86 and opening the valve 88 in effluent outlet line 90. The fluid then entering inlet 72, which would be normally filtered, can be used to perform a purging or cleaning operation. The fluid will flow through inlet 72 into the open top 48 of the sieving cylinder 16 into the first chamber 76 inside of the cylinder. The fluid is directed by the conical deflector 56 downwardly towards the bottom plate 50 of the sieving cylinder to pick up accumulated particulate matter for exit through the outlet ports 85 and contaminate effluent conduit 83, 82. This presents a unique method of cleaning the sieving filter in place, minimizing the frequency of basket removal with extended system interruption and avoiding the complexity and problems attendant with a backwashing procedure.
The valve 88 can be in the form of a throttle valve, so that with some fluids being filtered, an alternative continuous purge can be used by partially opening valve 88 in the contaminate effluent line to allow a portion of the fluid being filtered to flow out through the contaminate effluent line 82 continuously cleaning sieving cylinder 16.
The closure 14 or cover 20 is held locked to the casing 18 by a quick disconnect system using spaced swinging eye bolt assemblies 96 attached to the casing 18 and drawing the cover 20 into sealing contact with the casing by threading the yoke nuts 98 of the assemblies into contact with the top surface of the cover. This permits quick removal of the vibrating sieving unit from the casing for further cleaning or replacement of the sieving cylinder 16. For example, corrosive deposits on the sieving cylinder that cannot be removed by the cleaning-in-place purge can often be removed by placing the sieving cylinder of the vibrating sieving unit into a solvent tank with the vibrator working so that the vibratory action quickly separates the contaminate from the mesh of the sieving screen cylinder. The sieving cylinder screen 16 can be easily removed from the vibrating sieving unit 12 by removing pin 66, nut 64, and lock-washer 62.
In the embodiment of FIG. 3, the vibrating sieving unit 12 is inserted as a replacement for an existing filter into previously installed housing 18'. Here the closure 14 includes a manifold plate 22 which is inserted between the cover 20' and the casing 18' to supply the necessary connections to the vibrator fluid conduits 30 and 32 and the support member 26 containing the contaminate effluent line 82. The sieving cylinder is sealed from the housing by the O-ring 68 and an adapter collar 100 which in turn is sealed with O-ring 102 to the manifold plate 22. The manifold plate 22 is sealed to the casing 18' by an O-ring seal 104 in the same manner that cover 20 is sealed to casing 18 in FIG. 2. An additional O-ring seal 106 seals the cover 20' to the manifold plate 22 in the installation of FIG. 3. The manifold plate 22 serves the additional function of directing the flow of fluid to be filtered along the path indicated by arrows 108 through passages 110 and 112 in the plate and passage 114 in the cover 20'. The quick disconnect eye bolt connections 96 lock the cover 20' in sealing relationship to the manifold plate 22 and the manifold plate 22 in sealing relationship to the casing 18'.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Oct 01 1991 | ROSAEN, BORJE O | ROSEDALE PRODUCTS, INC | ASSIGNMENT OF ASSIGNORS INTEREST | 005891 | /0292 |
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