A device for determining the level of a conducting medium in a line, in particular for use in connection with a magnetically-inductive flowmeter, with at least one capacitor plate, with an insulation layer between the capacitor plate and the medium and with a control and evaluation circuit, the control and evaluation circuit acting upon the capacitor plate with an alternating voltage. The device is improved by having the control and evaluation circuit determine the capacitance between the capacitor plate and the medium as a measure for the level.
|
1. A device for determining the level of a conducting medium (1) in a line (2), for use in connection with a magnetic inductive flowmeter, with at least one capacitor plate (3), with an insulation layer (8) between the capacitor plate (3) and the medium (1) and with a control and evaluation circuit, the control and evaluation circuit acting on the capacitor plate (3) with an alternating voltage, wherein the control and evaluation circuit determines the capacitance between the capacitor plate (3) and the medium (1) as a measure for the level.
2. The device in accordance with
3. The device in accordance with
4. The device in accordance with
5. The device in accordance with
6. The device in accordance with
7. The device in accordance with
8. The device in accordance with
9. The device in accordance with
10. The device in accordance with
|
The invention concerns a device for determining the level of a conducting medium in a line, in particular for use in connection with a magnetic inductive flowmeter, with at least one capacitor plate, with an insulation layer between the capacitor plate and the medium, and with a control and evaluation circuit, the control and evaluation circuit acting upon the capacitor plate with an alternating voltage.
The invention is particularly suited for use in a magnetic inductive flowmeter (MIF), in particular in an MIF with capacitively coupled electrodes. In the case of this combination, the capacitively coupled electrodes needed for the flow measurement by means of the MIF are used simultaneously as capacitor plates for determining the level. Furthermore, the combination of the present invention with an MIF is advantageous because it is not possible to distinguish between a reduced flow rate and a reduced level of the conducting medium from the measurement signal of an MIF.
Devices for determining the level of a conducting medium in a line in connection with an MIF with galvanically coupled electrodes are known from the prior art. These are also called idling identifications, i.e., the device can tell if the line is running dry. In the case of such an idling identification, the normal flow measurement of the MIF is used at the same time to check if the line is completely filled with the conducting medium. However, the operating principle of these known idling identifications fundamentally differs from that of the invention.
The processes and devices for determining the level of a medium in a line, known from European Offenlegungsschriften 0 514 964 and 0 547 751 as well as from the republished German Offenlegungsschrift 195 31 124, constitute the starting point of the present invention. In the case of these known processes and devices, the current between two capacitor plates always is evaluated for determining the level. This leads, as is evident from the above-mentioned prior art, to a division of the capacitor plates and relatively expensive control of the capacitor plates and evaluation of the measurement signals obtained. This problem results from the fact that the current between two capacitor plates is determined essentially by the electrical properties of the medium, therefore in particular the dielectric constant ε and the electric conductivity σ.
Thus the object of the invention is to make available a device for determining the level of a conducting medium in a line, which is designed simply and operates at least essentially independent of the electrical properties of the conducting medium.
The object indicated and derived previously is solved in accordance with the invention in that the control and evaluation circuit determines the capacitance between the capacitor plate and the medium as a measure for the level. Therefore, the phase portion of the conducting medium may be determined advantageously with the device in accordance with the invention by means of a corresponding control only of one capacitor plate. This capacitor plate at the same time also can form a capacitively coupled electrode of an MIF. In the case of a completely filled line, a capacitance is formed between the capacitor plate with a surface A and the conducting medium. Now if the line no longer is completely filled, this results in a smaller capacitance CMeβ, which is proportional to a smaller surface A'. The smaller surface A' is obtained by projection of the surface A from the outside of the line onto the inside and consideration of only a part of this surface, which is wetted with the conducting medium. If the average thickness of the insulation layer between the capacitor plate and the conducting medium is designated as d and the dielectric constant of this layer is designated as ε, the following is obtained for CMeβ : ##EQU1## and for C'Meβ : ##EQU2##
From this it is recognized that the capacitance between the capacitor plate and the medium is suited directly as a measure for the level of the conducting medium in the line.
According to a first development of the teaching in accordance with the invention, the control and evaluation circuit performs a threshold value decision by means of the measured capacitance between the capacitor plate and the medium. An open-circuit signal is emitted in the known way in the case of dropping below the threshold value.
Alternative or cumulative to the open-circuit identification known by itself, the teaching in accordance with the invention is further developed by having the control and evaluation circuit evaluate the capacitance between the capacitor plate and the medium quantitatively, that is, it emits a signal proportional to the level of the medium in the line. Thus, in the case of a combination of the device in accordance with an MIF, even in the case of an only partially filled line, it is assured that the amount of the flow can be determined correctly.
According to a further development of the teaching in accordance with the invention, if the alternating voltage is applied between two capacitor plates, the already minor influence of the electrical properties of the conducting medium on the measurement signal of the device in accordance with the invention is reduced further, since the charge transport within the fluid has to take place only on a relatively short section.
According to an alternative development of the teaching in accordance with the invention, the alternating voltage is applied respectively between a capacitor plate and a reference potential, with which the medium is connected by means of a grounding means. This development ensures a realization of the device in accordance with the invention with only one capacitor plate.
The connection with the reference potential, necessary in the case of the last described development, can take place conventionally via grounding rings or metal pipe pieces, or, according to the further development of the theory in accordance with the invention, via capacitively coupled electrodes isolated from the medium, which are connected with the reference potential. In particular, this alternative is to be preferred when the medium is chemically aggressive with respect to metals, since contact of the grounding means with the medium is avoided herewith.
In the case of the last described alternative development, it is to be noted further that the alternating current resistance of the capacitance between the capacitor plate and the medium at the frequency fTest of the alternating voltage is at most on the order of magnitude of the ohmic resistance RMedium of the medium with respect to the reference potential. Expressed as a formula, this is approximately: ##EQU3##
This measure ensures that the charge transport through the conducting medium has only an insignificant negative effect on the measurement result, in which case the accuracy of the measurement signal is to be improved further by lowering the alternating current resistance of the capacitance between the capacitor plate and the medium by increasing the frequency fTest.
The device in accordance with the invention undergoes a further development by having the capacitance between the capacitor plate and the medium form a first capacitance of a capacitive voltage divider having at least two capacitances, and having the control and evaluation circuit tap the measurement signal on the middle tap of the capacitive voltage divider. In the case of this configuration of the teaching in accordance with the invention, the alternating voltage signal STest is present on the capacitance between the capacitor plate and the medium via the second capacitance of the capacitive voltage divider. Thus, the following relationship results for the voltage UTest evaluated by the control and evaluation circuit: ##EQU4## with CTest =second capacitance of the capacitive voltage divider.
This configuration of the object in accordance with the invention is advantageous, since a possibility for measuring the capacitance between the capacitor plate and the medium, which is especially easy to implement, is made available in this way.
The last described arrangement undergoes a further advantageous development by having the second capacitance CMeβ of the capacitive voltage divider be smaller than the first capacitance CMeβ. Then, in the case of an empty line, the voltage UTest is great, since C'Meβ is almost equal to zero. On the other hand, in the case of a full line, the voltage UTest is small, since C'Meβ is clearly greater than CTest.
A small second capacitance CTest, as proposed, may be made available especially simply without extensive circuitry by having a parasitic capacitance of the control and evaluation circuit form this second capacitance CTest.
In particular, there are now a number of possibilities for designing and further developing the device in accordance with the invention for determining the level of a conducting medium in a line. The dependent patent claims, on the one hand, and the description of preferred embodiments in connection with the drawings, on the other hand, are to be consulted here.
In the drawings:
FIGS. 1A and 1B show the fundamental designs of known magnetic inductive flowmeter, both with capacitively coupled electrodes and with galvanically coupled electrodes respectively.
FIG. 2 shows a first embodiment of a device in accordance with the invention for determining the level of a conducting medium in a line, realized in connection with a capacitive magnetic inductive flowmeter with a completely filled line,
FIG. 3 shows a first embodiment of a device in accordance with the invention for determining the level of a conducting medium in a line, realized in connection with a capacitive magnetic inductive flowmeter with a partially filled line, and
FIG. 4 shows a second embodiment of a device in accordance with the invention for determining the level of a conducting medium in a line, realized in connection with a capacitive magnetic inductive flowmeter with a partially filled line.
The principle of an MIF will now be explained by means of FIG. 1 of the drawings. First of all, an MIF consists of a line 2 supplying a conducting medium 1. A magnetic alternating field B with a frequency fMeβ, the magnetic field lines of which run essentially perpendicular to the line axis, is generated in the line 2. A charge separation in the medium is generated by the Lorenz force, depending on the flow rate v of the conducting medium. At two electrodes 4, 5, or 6, 7, the electrode axis of which is perpendicular both to the magnetic field lines as well as to the line axis, it is possible to measure an alternating voltage UMeβ with the measurement frequency fMeβ, the amplitude of which is proportional to the flow rate of the medium 1 in the line 2. In the case of an MIF with galvanically coupled electrodes 6, 7, this voltage UMeβ is tapped approximately punctual via metal contacts with the medium 1. In the case of MIF's with capacitively coupled electrodes 4, 5, which can serve simultaneously as capacitor plates in the case of the present invention, the alternating voltage UMeβ is tapped capacitively between flat electrodes 4, 5, which are separated from the conducting medium by an insulation layer 8. In the case of an MIF with galvanically coupled electrodes 6, 7, the line 2 also is coated with an insulation layer 8, which, however, is interrupted by the galvanically coupled electrodes 6, 7. In the case of both versions of the known MIF, outside of the line section insulated with respect to the fluid, the conducting medium is connected with a reference potential, for example via grounding rings or metal tube pieces.
FIG. 2 of the drawing shows a first embodiment of a device in accordance with the invention for determining the level of a conducting medium in a line 2. In FIG. 2, the line 2 is completely filled with the conducting medium 1. Thus, the entire surface of the capacitor plates 3, therefore the electrodes 4, 5, is relevant for the capacitance between the capacitor plates 3 and the conducting medium 1. Therefore, for the capacitance CMeβ, the following obtains: ##EQU5##
In the first embodiment of the device in accordance with the invention shown, this capacitance CMeβ is determined by the fact that an alternating voltage STest is applied between a capacitor plate 3, respectively between an electrode 4 or 5, and a reference potential 9, and that the medium 1 is connected with the reference potential 9 with the aid of a grounding means not shown. In the case of the first embodiment of a device in accordance with the invention shown in FIG. 2, the control and evaluation circuit is represented only for the right-hand electrode 5. If the left-hand electrode 4 also is to be used for determining the phase portion of the conducting medium 1, a corresponding control and evaluation circuit is to be connected with the left-hand electrode 4.
In the case of the first embodiment of a device in accordance with the invention shown in FIG. 2, the capacitance CMeβ between the electrode 4 serving as a capacitor plate 3 and the medium 1 forms a first capacitance 10 of a capacitive voltage divider 12 having two capacitances 10, 11. The control and evaluation circuit here taps the measurement signal on the middle tap 13 of the capacitive voltage divider 12 and determines the test voltage UMeβ from the signal present on the output of a buffer 14, and thus the level of the conducting medium 1 in the line 2 and the measurement voltage UMeβ, and therewith the flow rate V of the medium 1 in the line 2. The control and evaluation circuit then can determine the amount of flow through the line 2 from these two values. In the case of the completely filled line 2 shown, the amount of flow results in the known way from the flow rate V multiplied with the cross-section of the line 2.
FIG. 3 of the drawing shows the first embodiment of a device in accordance with the invention with an only partially filled line 2. Thus, the level of the conducting medium 1 determined by the device in accordance with the invention is less than 1. This is expressed metrologically by the fact that the effective surface A' of the capacitance of the capacitor plate 3 serving as an electrode 5 is clearly smaller than the total surface of the capacitor plate 3. Thus the following obtains for the capacitance C'Meβ : ##EQU6##
The capacitance C'Meβ in FIG. 3 again forms the first capacitance 10 of a voltage divider 12. The control and evaluation circuit determines the capacitance between the capacitor plate 3 and the medium 1, as already described by means of FIG. 2. In the case of an only partial filling of the line 1, as shown in FIG. 3, the amount of the medium 1 flowing through the line 2 results from the flow rate V, multiplied with the cross-section of the line 2 and the level of the conducting medium 1, which can be determined from the capacitance C'Meβ.
FIG. 4 of the drawing shows a second embodiment of a device in accordance with the invention, in the case of which a parasitic capacitance 15 of the buffer 14 of the control and evaluation circuit forms the second capacitance of a capacitive voltage divider 12. The parasitic capacitance 15 in this case is formed by a parasitic capacitor between the input of the buffer 14 and the supply connections 16, 17 thereof. Otherwise, the mode of operation of the second embodiment of a device in accordance with the invention shown in FIG. 4 corresponds with the first embodiment shown in FIGS. 2 and 3.
If the alternating voltage, as already explained in the general description, is introduced between two capacitor plates via a difference signal, the test voltage in this case is tapped between two buffers. Otherwise the function essentially corresponds with that of is the embodiments described in FIGS. 2 to 4.
In the case of the operation of a device in accordance with the invention for determining the level of a conducting medium 1 in a line 2, in connection with a magnetic inductive flowmeter, as shown in FIGS. 2 to 4, it is to be observed that the alternating voltage applied to the capacitor plates by the control and evaluation circuit must have a frequency fMeβ different from the frequency fMeβ of the magnetic alternating field B.
Patent | Priority | Assignee | Title |
10118324, | Jan 20 2015 | Krohne AG | Magnetic-inductive flowmeter and method for producing a measuring electrode |
10527471, | Mar 13 2018 | Azbil Corporation | Capacitive electromagnetic flowmeter |
10670437, | Jun 13 2017 | KROHNE Messtechnik GmbH | Magnetic-inductive flowmeter and method for operating a magnetic-inductive flowmeter |
10948323, | Sep 26 2013 | AMVAC CHEMICAL CORPORATION | Flow sensor based on electrical capacity |
11231305, | Sep 26 2013 | AMVAC CHEMICAL CORPORATION | Flow sensor apparatus for monitoring a directed stream of an agricultural product |
6453754, | Feb 23 1999 | KROHNE MESSTECHNIK GMBH & CO KG | Magnetoinductive flowmeter for moving fluids |
8881602, | Apr 05 2012 | Krohne AG | Magnetic-inductive flowmeter |
9243941, | Jul 31 2012 | i f m electronic GmbH | Magnetic-inductive flowmeter with an empty tube detecting device of an admittance measuring type |
9285253, | Feb 03 2012 | KROHNE Messtechnik GmbH | Testing of a measuring device arrangement, corresponding measuring device arrangement and test arrangement |
9395220, | Jul 31 2012 | IFM Electronic GmbH | Magnetic inductive flow meter having capacitive measuring device for empty pipe detection |
9534943, | Oct 17 2013 | Krohne AG | Measuring tube for magneto-inductive flow-measuring systems |
9625301, | Jan 05 2015 | Krohne AG | Flowmeter |
9689725, | Jan 14 2015 | Krohne AG | Magnetic-inductive flowmeter having a central flat measuring tube portion with support ribs |
9709426, | Jan 14 2015 | Krohne AG | Magnetic-inductive flowmeter |
9766104, | Oct 17 2013 | Krohne AG | Magneto-inductive flow-measuring system |
9829359, | Aug 21 2012 | Krohne AG | Method for production of a magnetic-inductive flow meter |
Patent | Priority | Assignee | Title |
3489007, | |||
3991612, | Oct 14 1975 | Fischer & Porter Co. | Electromagnetic flowmeter usable in less-than full fluid lines |
3999443, | Nov 16 1974 | Fischer & Porter Co. | Electromagnetic flowmeter with shielded electrodes |
4036052, | Jul 30 1976 | Fischer & Porter Co. | Electromagnetic flowmeter usable in less-than-full fluid lines |
4483201, | Aug 22 1981 | BOPP & REUTHER GMBH CARL-REUTHER-STRASSE 1 D-6800 MANNHEIM 31 | Magnetic-inductive flowmeter |
4785672, | Feb 14 1986 | BA BUSINESS CREDIT, INC | Printed circuit capacitance electrodes |
4972722, | Aug 26 1988 | Danfoss A/S | Magnetic inductive flow meter |
5018391, | Feb 02 1989 | Siemens Aktiengesellschaft | Inductive flow meter |
5400660, | Nov 06 1992 | Turbo-Werk Messtechnik GmbH | Inductive flow meter |
5421210, | Jan 29 1993 | Yokogawa Electric Corporation | Capacitance type electromagnetic flowmeter |
5544532, | Jul 31 1991 | INVENSYS SYSTEMS INC FORMERLY KNOWN AS THE FOXBORO COMPANY | Magnetic flowmeter with improved accuracy |
5625155, | Sep 03 1901 | AICHI TOKEI DENKI CO , LTD | Electromagnetic flowmeter |
5641914, | Jul 18 1995 | AFTCO, LLC | Inductive flow meter |
DE19531124, | |||
DE3810034, | |||
EP514964, | |||
EP547751, | |||
EP626567, | |||
JP8086674, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Dec 17 1997 | Krohne Messtechnik GmbH & Co. KG | (assignment on the face of the patent) | / | |||
Apr 17 1998 | BROCKHAUSE, ING HELMUT | KROHNE MESSTECHNIK GMBH & CO KG | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 009502 | /0295 |
Date | Maintenance Fee Events |
Jun 21 2002 | ASPN: Payor Number Assigned. |
Jan 05 2004 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Jan 17 2008 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Jan 16 2012 | M1553: Payment of Maintenance Fee, 12th Year, Large Entity. |
Date | Maintenance Schedule |
Jul 25 2003 | 4 years fee payment window open |
Jan 25 2004 | 6 months grace period start (w surcharge) |
Jul 25 2004 | patent expiry (for year 4) |
Jul 25 2006 | 2 years to revive unintentionally abandoned end. (for year 4) |
Jul 25 2007 | 8 years fee payment window open |
Jan 25 2008 | 6 months grace period start (w surcharge) |
Jul 25 2008 | patent expiry (for year 8) |
Jul 25 2010 | 2 years to revive unintentionally abandoned end. (for year 8) |
Jul 25 2011 | 12 years fee payment window open |
Jan 25 2012 | 6 months grace period start (w surcharge) |
Jul 25 2012 | patent expiry (for year 12) |
Jul 25 2014 | 2 years to revive unintentionally abandoned end. (for year 12) |