A knee-joint endoprosthesis includes a metallic femoral part (2) anchored in the femur that articulates with a tibial part anchored in the tibia bone, the articulating surface of the femoral part (2) being a ceramic structural member (3) that is connected to the femoral part (2) in a mechanically stable manner.

The attachment of the ceramic structural member (3) to the femoral part (2), can be accomplished by using a conical clamping device, by use of a fixing screw, by shrinking, soldering or welding it on, or by vapor deposition or spray application.

Patent
   6214051
Priority
Jan 17 1997
Filed
Jan 16 1998
Issued
Apr 10 2001
Expiry
Jan 16 2018
Assg.orig
Entity
Small
116
11
EXPIRED
1. Knee-joint endoprosthesis comprising a metallic femoral part anchored in the femur that articulates with a tibial part anchored in the tibia bone, the articulating surface of the femoral part being a ceramic structural member that is connected to the femoral part in a mechanically stable manner, wherein the ceramic structural member is anchored on the femoral part by means of a conical clamping device which extends over the entire region of the articulating surface wherein the conical clamping device comprises a conical slot in the femoral part, and conical lateral surfaces on the ceramic structural member, the conical slot having tapering lateral surfaces such that the conical slot becomes wider at an outside of the slot and narrower at an interior of the slot, and the conical lateral surfaces of the structural member being inserted in the conical slot.
2. Knee-joint endoprosthesis according to claim 1, wherein the angle of the conical clamping device amounts to between 5° and 20°.
3. Knee-joint endoprosthesis according to claim 1, wherein two structural members are used per knee-joint endoprosthesis.
4. Knee-joint endoprosthesis according to claim 1, wherein femoral part has a median part a branched end, and wherein the ceramic structural member extends to an end of the median part opposite the branched end.

The invention relates to a knee-joint endoprosthesis.

Known from WO 95/23567 is a knee-joint endoprosthesis having a metallic femoral part anchored in the femur that articulates with a tibial part made of polyethylene which is anchored in the tibia bone. The articulating surface of the femoral part is formed by a ceramic structural member that is connected to the femoral part in mechanically stable manner.

The object underlying the invention is to improve a knee-joint endoprosthesis in such a way that the attachment of the ceramic structural member to the femoral part is optimised.

In one embodiment according to the invention the ceramic structural member is anchored on the femoral part by means of a conical clamping device. To this end a conical slot is expediently produced in the femoral part, into which slot the conical lateral surfaces of the structural member are inserted. The angle of the conical clamping device preferably amounts to between 5° and 20°. The larger the angle, the more easily the structural members can be removed during a further operation, even after an implantation.

In a preferred embodiment the conical clamping device is disposed only in the region above what is the loading zone the knee is extended.

In another preferred embodiment the conical clamping device extends over the entire region of the articulating surface.

In an alternative embodiment the structural member is anchored on the femoral part by means of at least one fixing screw. A conical clamping device would be dispensed with in this case.

Use is preferably made of two structural members per endoprosthesis. However, use may also be made of only one structural member, which then has two articulating surfaces.

In another alternative embodiment the ceramic structural member is connected to the femoral part in non-detachable manner by shrinking, soldering or welding. Soldering also includes active soldering.

This attachment can be improved if the ceramic structural member is additionally connected to the femoral part by means of a congruent surface arrangement. The latter may be constituted by, for example, interlocking slots and ribs. In an advantageous configuration, the ceramic structural member is additionally connected to the femoral part by means of a slot/spring connection. The latter is particularly expedient when there is shrinking on. When there is a slot/spring connection, a rib on the structural member, for example, projects into a slot in the femoral part, or vice versa. However, many variants of the congruent surface arrangement are possible.

In another alternative embodiment the ceramic structural member is in the form of a layer and is secured or applied by vapour deposition, spray application or such like. The structural member is accordingly a layer in this case. Of course, this layer may also consist of several individual layers. A ceramic material for the layer or the other structural members would be, for example, aluminium oxide.

Further features of the invention will emerge from the figures which are described below. Illustrated are:

FIG. 1a a cross-section through a femoral part with a structural member inserted with the aid of a conical clamping device,

FIG. 1b the same section as in FIG. 1a, but rotated through 180°,

FIG. 2 a lateral section through a femoral part with a structural member mounted with the aid of a conical clamping device, the conical clamping device being disposed only above the loading zone,

FIG. 3 the attachment of the structural member to the femoral part with the aid of a fixing screw and

FIG. 4 the attachment of the structural member to the femoral part by shrinking, FIG. 4a representing a section like FIG. 1b and FIG. 4b representing a section like FIGS. 2, 3.

In FIGS. 1a and 1b a metallic femoral part 2 is shown in various sections. A slot 5 or two slots 5 are produced in the femoral part 2 in the region of the articulating surface. At their sides these slots 5 have conical surfaces with angles between 5° and 20°. Enclosed in the slots 5 are ceramic structural members 3 which have corresponding conical lateral surfaces, so that a conical clamping device 4 is formed. The structural members 3 are not shown articulating with a tibial part anchored in the tibia bone. In this embodiment the slot 5 extends along the entire articulating surface. However, several slots 5 or individual notches may also be provided so that the structural member 3 is anchored to the femoral part 2 only at individual points by means of a conical clamping device 4.

FIG. 2 shows a lateral section through a femoral part 2 with, likewise, a structural member 3 that is mounted with the aid of a conical clamping device 4. The conical clamping device 4 in this case, as distinct from the embodiment of FIG. 1, is disposed only above what is the loading zone when the knee is extended. To this end a clamping surface that is not as large as that in FIG. 1 is produced in the femoral part 2.

FIG. 3 shows the attachment of the ceramic structural member 3 to the femoral part 2 by means of a fixing screw 1. To this end a bore 7 is disposed in the structural member 3 and a thread 6 is disposed in the femoral part 2. The fixing screw 1 projects through the bore 7 into the thread 6 and in this way anchors the structural member 3 to the femoral part 2.

If necessary, several fixing screws can also be used, which are advantageously disposed sunk in the structural member 3.

FIG. 4 shows a femoral part 2 that has a slot 10 on its tibial side. The associated ceramic structural member 3 has a rib 11 that is congruent with the slot. FIG. 4a shows the femoral part 2 in cross-section and FIG. 4b shows it in longitudinal section. The structural member 3 is attached by shrinking it on. But it may also be soldered on or welded on. In this case the slot/spring connection may optionally be dispensed with.

Pfaff, Hans-Georg, Badorf, Dirk, Kalberer, Hartmut

Patent Priority Assignee Title
10028750, Sep 30 2007 DEPUY SYNTHES PRODUCTS, INC Apparatus and method for fabricating a customized patient-specific orthopaedic instrument
10159498, Mar 05 2010 Biomet Manufacturing, LLC Method and apparatus for manufacturing an implant
10206695, Feb 27 2006 Biomet Manufacturing, LLC Femoral acetabular impingement guide
10206697, Jun 09 2006 Biomet Manufacturing, LLC Patient-specific knee alignment guide and associated method
10231739, Aug 28 2001 Bonutti Skeletal Innovations LLC System and method for robotic surgery
10278711, Feb 27 2006 Biomet Manufacturing, LLC Patient-specific femoral guide
10321918, Aug 28 2001 Bonutti Skeletal Innovations LLC Methods for robotic surgery using a cannula
10390845, Nov 03 2010 Biomet Manufacturing, LLC Patient-specific shoulder guide
10426492, Oct 01 2009 Biomet Manufacturing, LLC Patient specific alignment guide with cutting surface and laser indicator
10470780, Aug 28 2001 Bonutti Skeletal Innovations LLC Systems and methods for ligament balancing in robotic surgery
10507029, Feb 25 2011 Biomet Manufacturing, LLC Patient-specific acetabular guides and associated instruments
10543095, Dec 29 2015 Orthopedic implant and method of producing the implant
10603179, Mar 15 2011 Biomet Manufacturing, LLC Patient-specific augments
10646348, Dec 29 2015 ZM PRAEZISIONSDENTALTECHNIK GMBH Orthopedic implant
10722310, Mar 13 2017 Zimmer Biomet CMF and Thoracic, LLC Virtual surgery planning system and method
10743937, Feb 27 2006 Biomet Manufacturing, LLC Backup surgical instrument system and method
10828046, Sep 30 2007 DePuy Synthes Products, Inc. Apparatus and method for fabricating a customized patient-specific orthopaedic instrument
10893876, Mar 05 2010 Biomet Manufacturing, LLC Method and apparatus for manufacturing an implant
10893879, Jun 09 2006 Biomet Manufacturing, LLC Patient-specific knee alignment guide and associated method
10918487, Jul 25 2018 Mosaic Ventures, LLC Prosthetic implant caps
10918763, Feb 10 2015 JIANGSU OKANI MEDICAL TECHNOLOGY CO , LTD Combined fully organic high molecular material artificial knee joint
10925746, Jul 25 2018 Mosaic Ventures, LLC Patient specific carpal implant
11051829, Jun 26 2018 DEPUY SYNTHES PRODUCTS, INC Customized patient-specific orthopaedic surgical instrument
11234719, Nov 03 2010 Biomet Manufacturing, LLC Patient-specific shoulder guide
11324522, Oct 01 2009 Biomet Manufacturing, LLC Patient specific alignment guide with cutting surface and laser indicator
11534313, Dec 20 2010 Biomet Manufacturing, LLC Patient-specific pre-operative planning
11554019, Apr 17 2007 Biomet Manufacturing, LLC Method and apparatus for manufacturing an implant
11576689, Jun 09 2006 Biomet Manufacturing, LLC Patient-specific knee alignment guide and associated method
11696768, Sep 30 2007 DePuy Synthes Products, Inc. Apparatus and method for fabricating a customized patient-specific orthopaedic instrument
6702821, Jan 14 2000 Bonutti Skeletal Innovations LLC Instrumentation for minimally invasive joint replacement and methods for using same
6770078, Jan 14 2000 Bonutti Skeletal Innovations LLC Movable knee implant and methods therefor
7104996, Jan 14 2000 Bonutti Skeletal Innovations LLC Method of performing surgery
7105026, Nov 22 2002 Zimmer Technology, Inc. Modular knee prosthesis
7115131, Jun 14 2001 Cayenne Medical, Inc Apparatus and method for sculpting the surface of a joint
7150761, May 24 2002 ZIMMER, INC Modular femoral components for knee arthroplasty
7258701, Jan 12 2004 DePuy Products, Inc.; DEPUY PRODUCTS, INC Systems and methods for compartmental replacement in a knee
7297164, Nov 22 2002 Zimmer Technology, Inc. Modular knee prosthesis
7488324, Dec 08 2003 Biomet Manufacturing, LLC Femoral guide for implanting a femoral knee prosthesis
7510557, Jan 14 2000 Bonutti Skeletal Innovations LLC Cutting guide
7520901, Jun 14 2001 Cayenne Medical, Inc Bicompartmental implants and method of use
7527650, Nov 22 2002 Zimmer Technology, Inc. Modular knee prosthesis
7544209, Jan 12 2004 Patello-femoral prosthesis
7615054, Jan 14 2000 Bonutti Skeletal Innovations LLC Bicompartmental knee implant and method
7615081, May 24 2002 ZIMMER, INC Femoral components for knee arthroplasty
7635390, Jan 14 2000 Bonutti Skeletal Innovations LLC Joint replacement component having a modular articulating surface
7695479, Apr 12 2005 Biomet Manufacturing, LLC Femoral sizer
7695520, May 31 2006 Biomet Manufacturing, LLC Prosthesis and implementation system
7708740, Jan 14 2000 Bonutti Skeletal Innovations LLC Method for total knee arthroplasty and resecting bone in situ
7708741, Aug 28 2001 Bonutti Skeletal Innovations LLC Method of preparing bones for knee replacement surgery
7749229, Jan 14 2000 Bonutti Skeletal Innovations LLC Total knee arthroplasty through shortened incision
7780672, Feb 27 2006 Biomet Manufacturing, LLC Femoral adjustment device and associated method
7789885, Jan 15 2003 Biomet Manufacturing, LLC Instrumentation for knee resection
7806896, Jan 14 2000 Bonutti Skeletal Innovations LLC Knee arthroplasty method
7806897, Jan 14 2000 Bonutti Skeletal Innovations LLC Knee arthroplasty and preservation of the quadriceps mechanism
7828852, Jan 14 2000 Bonutti Skeletal Innovations LLC Inlaid articular implant
7833274, May 16 2007 ZIMMER, INC Knee system and method of making same
7837690, Jan 15 2003 Biomet Manufacturing, LLC Method and apparatus for less invasive knee resection
7837736, Jan 14 2000 Bonutti Skeletal Innovations LLC Minimally invasive surgical systems and methods
7887542, Jan 15 2003 Biomet Manufacturing, LLC Method and apparatus for less invasive knee resection
7892236, Jan 14 2000 Bonutti Skeletal Innovations LLC System and method for total joint replacement
7896922, Jun 14 2001 Cayenne Medical, Inc Implants for partial knee arthroplasty
7931690, Jan 14 2000 Bonutti Skeletal Innovations LLC Method of resurfacing an articular surface of a bone
7959635, Jan 14 2000 Bonutti Skeletal Innovations LLC Limited incision total joint replacement methods
8002840, Jan 12 2004 DEPUY PRODUCTS, INC Systems and methods for compartmental replacement in a knee
8048163, Feb 20 2002 ZIMMER, INC Knee arthroplasty prosthesis
8070752, Feb 27 2006 Biomet Manufacturing, LLC Patient specific alignment guide and inter-operative adjustment
8070821, Dec 27 2005 Howmedica Osteonics Corp. Hybrid femoral implant
8092545, Feb 20 2002 ZIMMER, INC Knee arthroplasty prosthesis method
8092546, Feb 20 2002 ZIMMER, INC Knee arthroplasty prosthesis
8123758, Dec 08 2003 Biomet Manufacturing, LLC Femoral guide for implanting a femoral knee prosthesis
8133229, Jan 14 2000 Bonutti Skeletal Innovations LLC Knee arthroplasty method
8142511, Apr 19 2010 Zimmer, Inc.; ZIMMER, INC Bi-material prosthesis component
8157867, Jul 09 2004 ZIMMER, INC Trochlear groove implants and related methods and instruments
8236060, Jul 09 2004 ZIMMER, INC Tethered joint bearing implants and systems
8265949, Sep 27 2007 DePuy Products, Inc.; DEPUY PRODUCTS, INC Customized patient surgical plan
8343159, Sep 30 2007 DEPUY PRODUCTS, INC Orthopaedic bone saw and method of use thereof
8357111, Sep 30 2007 DEPUY SYNTHES PRODUCTS, INC Method and system for designing patient-specific orthopaedic surgical instruments
8357166, Sep 30 2007 Depuy Synthes Products, LLC Customized patient-specific instrumentation and method for performing a bone re-cut
8361076, Sep 30 2007 DEPUY SYNTHES PRODUCTS, INC Patient-customizable device and system for performing an orthopaedic surgical procedure
8377068, Sep 30 2007 Depuy Synthes Products, LLC Customized patient-specific instrumentation for use in orthopaedic surgical procedures
8398645, Sep 30 2007 Depuy Synthes Products, LLC Femoral tibial customized patient-specific orthopaedic surgical instrumentation
8425522, Jan 14 2000 Bonutti Skeletal Innovations LLC Joint replacement method
8460391, May 24 2002 Zimmer, Inc. Modular femoral components for knee arthroplasty
8518047, Jan 15 2003 Biomet Manufacturing, LLC Method and apparatus for less invasive knee resection
8535383, Jan 12 2004 Depuy Synthes Products, LLC Systems and methods for compartmental replacement in a knee
8551100, Jan 15 2003 Biomet Manufacturing, LLC Instrumentation for knee resection
8623030, Aug 28 2001 Bonutti Skeletal Innovations LLC Robotic arthroplasty system including navigation
8632552, Aug 28 2001 Bonutti Skeletal Innovations LLC Method of preparing a femur and tibia in knee arthroplasty
8641726, Aug 28 2001 Bonutti Skeletal Innovations LLC Method for robotic arthroplasty using navigation
8747439, Mar 13 2000 Bonutti Skeletal Innovations LLC Method of using ultrasonic vibration to secure body tissue with fastening element
8784495, Jan 14 2000 Bonutti Skeletal Innovations LLC Segmental knee arthroplasty
8808329, Feb 06 1998 ADVANCED SKELETAL INNOVATIONS LLC; Bonutti Skeletal Innovations LLC Apparatus and method for securing a portion of a body
8814902, May 03 2000 Bonutti Skeletal Innovations LLC Method of securing body tissue
8834486, Dec 08 2003 Biomet Manufacturing, LLC Femoral guide for implanting a femoral knee prosthesis
8834490, Aug 28 2001 Bonutti Skeletal Innovations LLC Method for robotic arthroplasty using navigation
8840629, Aug 28 2001 Bonutti Skeletal Innovations LLC Robotic arthroplasty system including navigation
8845699, Aug 09 1999 Bonutti Skeletal Innovations LLC Method of securing tissue
8852195, Jul 09 2004 ZIMMER, INC Guide templates for surgical implants and related methods
8858557, Aug 28 2001 Bonutti Skeletal Innovations LLC Method of preparing a femur and tibia in knee arthroplasty
8870883, Jan 15 2003 Biomet Manufacturing, LLC Method for less invasive knee resection
9023053, Jan 15 2003 Biomet Manufacturing, LLC Instrumentation for knee resection
9060797, Aug 28 2001 Bonutti Skeletal Innovations LLC Method of preparing a femur and tibia in knee arthroplasty
9072605, Feb 20 2002 Zimmer, Inc. Knee arthroplasty prosthesis
9101443, Jan 14 2000 Bonutti Skeletal Innovations LLC Methods for robotic arthroplasty
9107755, May 16 2007 ZIMMER, INC Knee system and method of making same
9192459, Mar 16 2000 Bonutti Skeletal Innovations LLC Method of performing total knee arthroplasty
9675463, Jan 12 2004 Patello-femoral prosthesis
9693788, Jan 15 2003 Biomet Manufacturing, LLC Instrumentation for knee resection
9700329, Nov 29 2010 Biomet Manufacturing, LLC Patient-specific orthopedic instruments
9743935, Mar 07 2011 Biomet Manufacturing, LLC Patient-specific femoral version guide
9763683, Aug 28 2001 Bonutti Skeletal Innovations LLC Method for performing surgical procedures using optical cutting guides
9770238, Dec 03 2001 P Tech, LLC Magnetic positioning apparatus
9795394, Aug 28 2001 Bonutti Skeletal Innovations LLC Method for placing implant using robotic system
9795399, Jun 09 2006 Biomet Manufacturing, LLC Patient-specific knee alignment guide and associated method
9913734, May 19 2011 Biomet Manufacturing, LLC Patient-specific acetabular alignment guides
9968376, Nov 29 2010 Biomet Manufacturing, LLC Patient-specific orthopedic instruments
Patent Priority Assignee Title
4227265, May 23 1977 Sulzer Brothers Limited Bone implant with plastic insert between elements of different mechanical properties
4911721, Nov 28 1984 Joint prosthesis
4964869, Jun 28 1988 Norton Desmarquest Fine Ceramics Assembly of a ceramic head on a metal rod for a hip prosthesis
5171282, Jan 12 1990 SOCIETE CIVILE D INNOVATIONS TECHNOLOGIQUE Femoral member for knee prosthesis
5197987, Jan 18 1991 Sulzer Brothers Limited Knee joint prosthesis
5356436, Jun 06 1989 TDK Corporation Materials for living hard tissue replacements
5645602, May 27 1992 Astra Aktiebolag Knee joint prosthesis
5755801, Jul 16 1993 ZIMMER, INC Prostheses for knee replacement
5782925, Nov 06 1997 HOWMEDICA OSTEONICS CORP Knee implant rotational alignment apparatus
FR2705885,
IT1527498,
////
Executed onAssignorAssigneeConveyanceFrameReelDoc
Jan 16 1998Ceramtec AG Innovative Ceramic Engineering(assignment on the face of the patent)
May 04 1998BADORF, DIRKCeramtec AG Innovative Ceramic EngineeringASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0091750085 pdf
May 04 1998KALBERER, HARTMUTCeramtec AG Innovative Ceramic EngineeringASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0091750085 pdf
May 04 1998PFAFF, HANS-GEORGCeramtec AG Innovative Ceramic EngineeringASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS 0091750085 pdf
Date Maintenance Fee Events
Oct 27 2004REM: Maintenance Fee Reminder Mailed.
Apr 11 2005EXP: Patent Expired for Failure to Pay Maintenance Fees.


Date Maintenance Schedule
Apr 10 20044 years fee payment window open
Oct 10 20046 months grace period start (w surcharge)
Apr 10 2005patent expiry (for year 4)
Apr 10 20072 years to revive unintentionally abandoned end. (for year 4)
Apr 10 20088 years fee payment window open
Oct 10 20086 months grace period start (w surcharge)
Apr 10 2009patent expiry (for year 8)
Apr 10 20112 years to revive unintentionally abandoned end. (for year 8)
Apr 10 201212 years fee payment window open
Oct 10 20126 months grace period start (w surcharge)
Apr 10 2013patent expiry (for year 12)
Apr 10 20152 years to revive unintentionally abandoned end. (for year 12)