An adjustable shelf management system which removably attaches to a shelf. The system stores and displays products of a variety of shapes and sizes and automatically delivers the products to the front of the rack. The adjustable shelf management system includes a frame and a product supporting and feeding assembly. The assembly includes product tracks that can be added or removed as needed and that can be separated by varying distances depending on the width desired. The assembly also includes dividers. The product tracks and dividers can be separate or integral. The product tracks have raised rails extending from a front of the system to a back of the system for attachment of a removable pusher block and a roll spring which urges the pusher block forward. Additionally, a spacer block can be fitted onto the pusher block to increase its height and width or used to change the spacing between the tracks. The tracks attach to the front of the shelf by insertion into a slot.
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1. A shelf management system for storing and displaying products on a shelf, the shelf having a front and a support surface that extend along a length of the shelf, said shelf management system comprising:
a product track adapted to extend generally transverse to the length of the shelf and adapted to be positioned in multiple locations along the length of the shelf; a pusher block slidably attached to said product track; a biasing member adapted to urge said pusher block toward an end of said product track that is closer to the front of the shelf; a flange being connected to said track and being adapted to extend into the shelf; and a rear panel attached to said product track, said rear panel comprising a rear flange adapted to extend into the shelf.
16. A shelf and shelf management system for storing and displaying products, comprising:
a shelf having a slot and having a length; at least one product track extending generally transverse along said shelf and having a transverse dimension substantially less than said length of said shelf such that said at least one product track can be adjusted laterally along said length of said shelf; a pusher block slidable along said at least one product track; a biasing member urging said pusher block along said at least one product track; a tab extending below said at least one product track and into said slot, said tab extending from a front of said at least one product track; and a second tab attaching a rear of said at least one product track to said shelf.
25. A shelf management system for storing and displaying products on a shelf, the shelf having a front and a support surface that extend along a length of the shelf, said shelf management system comprising:
a product track adapted to extend generally transverse to the length of the shelf and adapted to be positioned in multiple locations along the length of the shelf; a pusher block slidably attached to said product track; a biasing member adapted to urge said pusher block toward an end of said product track that is closer to the front of the shelf; and a flange being connected to said track and being adapted to extend into the shelf, said shelf management system having a length and said flange extending along substantially the entire length of said shelf management system.
41. A shelf management system and shelf combination, said shelf management system being for storing and displaying products on the shelf, the shelf comprising a front, a slot and a support surface that both extend along a length of the shelf, said shelf management system comprising:
a product track extending generally transverse to the length of the shelf and adapted to be positioned in multiple locations along the length of the shelf; a pusher block slidably attached to said product track; a biasing member urging said pusher block toward an end of said product track that is closer to the front of the shelf; a flange being connected to said track and being adapted to extend into the shelf; and a rear panel attached to said product track and being attached to the shelf by insertion into the slot in the shelf.
17. A shelf management system comprising a first track and a second track, said first track having a first end, a second end and a lowermost surface extending generally between said first end and said second end, said second track also having a first end, a second end and a lowermost surface extending generally between said first end and said second end, said first end of said first track and said first end of said second track being connected to a front panel, said front panel having a length, said first track and said second track capable of being repositioned along at least a portion of the length of said front panel, said front panel comprising a lower extension portion that is arranged to extend vertically downward lower than the lowermost surface of said first track and the lowermost surface of said second track, and said extension portion being adapted to mount in a receiving slot of an associated shelf.
2. The shelf management system of
3. The shelf management system of
4. The shelf management system of
5. The shelf management system of
6. The shelf management system of
9. The shelf management system of
10. The shelf management system of
and wherein said pusher block includes at least two sets of opposing flanges, wherein each said set of opposing flanges captures an outside and inside edge of a corresponding one of said rails.
12. The shelf management system of
13. The shelf management system of
14. The shelf management system of
15. The shelf management system of
18. The system of
19. The system of
20. The system of
21. The system of
22. The system and shelf of
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26. The shelf management system of
27. The shelf management system of
28. The shelf management system of
29. The shelf management system of
30. The shelf management system of
31. The shelf management system of
34. The shelf management system of
35. The shelf management system of
and wherein said pusher block includes at least two sets of opposing flanges, wherein each said set of opposing flanges captures an outside and inside edge of a corresponding one of said rails.
37. The shelf management system of
38. The shelf management system of
39. The shelf management system of
40. The shelf management system of
42. The shelf management system and shelf combination of
43. The shelf management system and shelf combination of
44. The shelf management system and shelf combination of
45. The shelf management system and shelf combination of
46. The shelf management system and shelf combination of
47. The shelf management system and shelf combination of
48. The shelf management system and shelf combination of
49. The shelf management system and shelf combination of
50. The shelf management system and shelf combination of
51. The shelf management system and shelf combination of
and wherein said pusher block includes at least two sets of opposing flanges, wherein each said set of opposing flanges captures an outside and inside edge of a corresponding one of said rails.
52. The shelf management system and shelf combination of
53. The shelf management system and shelf combination of
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The present invention generally relates to an adjustable shelf management system. More specifically, the present invention relates to an adjustable forward feeding display shelf management system for storing and displaying merchandise of a variety of shapes and sizes and automatically delivering the merchandise to the front of the shelf in seriatim. The shelf management system removably attaches to a shelf by inserting into a slot in the shelf.
Shelving is used extensively for stocking and storing products or merchandise in a variety of stores. Most stores have immovable shelving which is arranged back-to-back between aisleways. The nature of the fixed shelves makes it difficult to add and remove products. Moreover, such shelves make difficult the rotation of the shelved products, which involves moving the older stock to the front of the shelf and positioning new stock behind the older stock. Shelves are often configured to have a slot in the as front and may have a slot in the back.
In order to automatically move products forward as they are removed, numerous forward feed devices have been devised. These devices fall into three categories. The first category is inclined tracks relying on gravity to feed the product forward. Gravity feeding is unpredictable in that various materials slide easier than others because of different weights and frictional interfaces between the products and the track. The second category tries to overcome these problems by adding conveyor belts which still use gravity to effect forward movement. Of course, such devices are cumbersome, expensive and complicated due to the need to properly tension and track the conveyor belts.
The third category uses springs to feed the product forward. The springs result in a simple, inexpensive design which will smoothly move products forward. There have been a number of variations on this type of design.
Many spring-biased devices have the disadvantage that they can only be used for a very limited size of product. In addition, even if designed for variations in size, the designs are complicated and difficult to alter. Moreover, it has been discovered that most spring biased devices cannot tolerate high loads and that such loads may often disengage the spring-biasing assembly from the shelf management system.
Accordingly, the present invention involves an adjustable forward feeding shelf management system. The shelf management system is adjustable in a direction transverse to the direction of feeding, meaning the present display system is specifically designed to adjust to compliment containers and packaging having various widths. Moreover, the present display system also involves a simplified assembly process, as well as a stable spring biasing assembly. The present display system also benefits from a stable connection to the shelf, such that the product tracks and any dividers in-between the product tracks are securely locked to the front and optionally also to the rear of the shelf management system while still allowing the tracks and dividers to translate transverse to the front and rear of the shelf management system. The shelf attachment allows the product tracks and any dividers to snap into the shelf such that the tracks are stably and reversibly attached to the shelf, but the width can be easily adjusted.
Accordingly, one aspect of the present invention involves an adjustable shelf management system for storing and displaying products in a shelf-like orientation. The display reversibly attaches to the shelf at the front panel and alternatively, also to the back. The front panel and back panel extend generally parallel to one another and are separated by a fixed distance. The shelf management system further comprises one or more product tracks having raised rails extending generally transverse to the front and back panels and a removable pusher block slidably attached to the product track. The front panel and alternatively the back panel may include races that extend along the front and back panels or the front or back panel may be securely fastened onto the tracks as by riveting or gluing, for example. A biasing member biases the pusher block forward, and at least one divider is positioned between two adjacent product tracks. The product tracks and dividers may be slidably attached to the races of the front panel and also may be attached to races at the rear panel which allow for translational movement of the product tracks and dividers. Alternatively, the front or rear panel may be fastened to the product tracks and or dividers and individually attach within the slots on the shelves. The races at the front panel are composed of a flange which extends along the front panel and the shelf surface on the bottom. The back races may be the same as the front races or may simply comprise the shelf surface.
Yet a further aspect of the present invention involves a pusher block and track combination. The track includes a pair of raised rails having a generally T-shape. The pusher block has at least two sets of opposing flanges, wherein the opposing flanges attach to one of the rails at more than the top and outside surface of the rail, whereby the rail is captured between the set of opposing flanges, but slides backward and forward on the flanges.
A further object of the invention is an adjustable shelf management system for storing and displaying products in a shelf-like orientation. The system reversibly attaches to a shelf at the front panel and optionally also at the back panel. The front and back panels extend generally parallel to each other and are a substantially fixed distance relative to one another. The front panel and the back panel may include races and corresponding removable pusher block assemblies. Alternatively, the front or back panel may be fastened onto separate product tracks and/or dividers. The rack further comprises one or more product tracks. The product tracks include raised rails extending generally transverse to the front and back panels and being generally T-shaped. The removable pusher block assembly includes a pusher block slidably attached to the product track. The pusher block comprises two sets of opposing flanges. The flanges are arranged to capture the rails on both side edges of both rails. The pusher block assembly also has a biasing member urging the pusher block forward along the track. At least one divider is positioned between two adjacent product tracks and the product tracks and dividers are slidably attached to the races to allow movement of the product tracks and dividers from side to side along the front panel and the rear panel.
These and other features, aspects and advantages of the present invention will now be described with reference to the drawings of a preferred embodiment, which embodiment is intended to illustrate and not to limit the invention, and in which:
With reference initially to
The present adjustable shelf management system 10 is generally comprised of a frame 12 and a product supporting and feeding assembly 14. The illustrated frame 12 is not a single piece, nor does it require a permanent or semi-permanent attachment, the size is dictated by the size of the shelf or the area of the shelf to be used. The frame 12 has a front 20 which attaches it to the shelf 150. The back of the frame 22 may have a number of alternative arrangements. It may not have a back 22 at all, it may have a back 22 which simply holds the product supporting and feeding assembly in place, or it may have a back 22 which is similar to the front 20 and helps to attach the shelf management system 10 to the shelf 150. In addition to or in lieu of a back 22, the product track may have a magnetized plate attached to the bottom which allows for attachment at the back. The front 20 and/or back 22 may also be permanently attached to the product tracks and/or divider. In addition, the front 20 may be as short as about the width of the product track, divider, or combined product track/divider or may be the length of the shelf. All of the alternatives will likely depend on the type of shelf 150 or drawer which is to be used. Such a slideable mounting assembly will ease the rotation of product positioned within the shelf management system 10 by allowing the stock person full access to the full dimension of the product supporting and feeding assembly 14.
With continued reference to
The rear panel 22 is advantageously configured such that it will attach over and hold plural product tracks 70 and dividers (described below) moveably in place and may also attach to the back of the shelf. The rear panel may be configured to simply hold the product tracks 70 stably and may generally comprise an upper flange 40 and a back surface 41 which may attach over the back of the product tracks or alternatively attach over the product tracks and shelf back 156 (see FIG. 10). Alternatively, as shown in
With reference again to
In the illustrated shelf management system, the end pieces 50, 52 are distinct elements. With reference to
The removability of the end pieces 50, 52 creates a self-contained shelf management system 10 that may be reconfigured for various size products quickly and easily by removing one of the end pieces 50, 52 or both of the end pieces 50, 52 and altering the size or lateral dimension of any of the members of the product supporting and feeding assembly 14 which will be described in detail below.
The shelf management system also comprises a track to underlie a plurality of products. The track extends longitudinally between first and second ends, and laterally between first and second sides. In the preferred embodiment the track comprises the product track 70. With continued reference to
With reference now to
The tracks are slidably engaged at one or both ends in a first and second guide lying transverse to the longitudinal extensions of each track. In the preferred embodiment the guides are races which are composed of flanges 32, 40 and the shelf surface, and the tracks are product tracks 70. With reference now to
With reference now to
With reference to
While it has been disclosed that one end 50, 52 of the frame 12 may be removed to allow the replacement and/or removal or addition of a product track 70 or a dividing wall 90, as shown in
Additionally, the front and rear panels may include an entrance slot such that product tracks 70 and dividing walls 90 may be inserted and/or removed in various locations along the length of the panels. In further embodiments, the product tracks 70 and dividers 90 have separate fronts 20 which allow each track to be separately attached to the shelf 150 and snap fit into the slot in the shelf. Additionally, the product tracks 70 and the dividing walls 90 may be separated by spacer blocks 96 such as those illustrated in FIG. 3. The spacer blocks may be arranged and configured in any suitable manner and likewise may be attached to the front panel 20, rear panel 22, or any of the dividers 90 or product tracks 70.
The product pusher comprises a spring which biases the product pusher toward the end of the track and a sliding connection between the track and the product pusher. With reference now to
Of course, coil springs may be used, however, they are not the presently preferred embodiment. Moreover, elastic straps, ropes, and a variety of other springs and biasing members may be used. However, they are not the presently preferred biasing member for a number of reasons. A roll spring provides a uniform force throughout its extension, is simple to install and doesn't require attachment to the pusher block. The roll spring 100 may be permanently, semi-permanently or removably attached to the product track 70. It is presently preferred, however, that the roll spring 100 be permanently or semi-permanently attached to the product track 70 through the use of a rivet 102. It is envisioned, however, that threaded fasteners, fasteners, pins, connectors and couplings of any suitable type may also be used.
The balance of the roll spring 100 rests on a spring carrying surface 110 of a product pusher or pusher block, indicated generally by the reference numeral 112. Due to the unique configuration of the roll spring, no permanent attachment or semi-permanent attachment is necessary to maintain the spring's position on the spring carrier surface. Indeed, the forward tension of the roll spring which would be opposed by any product positioned forward of the pusher block 112 would help to maintain the position of the roll spring 100 on the spring carrier surface 110.
With reference now to
The illustrated product pusher is in sliding connection with the product track. In general, the connection comprises a first and second pair of surfaces, with the first pair located adjacent the first rail or side of the track. One surface of the first and second pairs is on the track and the other surface of each of the first and second pairs is on the product pusher. The first and second pairs of surfaces engage to resist separation of the product pusher from the track. Additionally, there is a third pair of surfaces located between the first rail or side of the track and the second rail or side of the track. One surface of the third pair is on the track and the other surface of the third pair is on the product pusher. The third pair of surfaces engages to resist separation of the product pusher from the track. Preferably, with reference to
With reference now to
Alternatively, the pusher block 112 may be attached to the rails in a reverse orientation to that presented above such that the product is directly contacting the angled side of the pusher block.
Various accessories may be added to the adjustable shelf management system 10 configured and arranged in accordance with the present invention. For instance, with reference to
Generally, the adjustable shelf management system 10 may be comprised of any suitable material. Materials presently preferred are materials from the styrene family or self-lubricating FDA approved plastics, such as, but not limited to, acrylonitrile-butadiene-styrene (ABS). In some embodiments, however, the components may be manufactured from stainless steel, UHMW, or other FDA approved materials. The materials are chosen to allow for easy cleaning and reduce adsorption of liquids. In applications not involving food products, the materials may be chosen from any material considered desirable to those of the user. Where materials are not judiciously chosen to result in a self-lubricating nature to the product, materials such as brass or bronze or any other bearing type surface material may be utilized with steels and the like. Additionally, a silicon spray may be used to coat the surfaces to increase the lubrication between the moving components. In some embodiments, the front panel 20 may be opaque, transparent or translucent. In the present and preferred embodiment, the front panel 20 is comprised of a clear plastic material to allow the prospective purchaser a clear line of vision to the product being carried by the adjustable shelf management system 10.
In use, the shelf management system is sized and configured using various product tracks 70 and dividers 90 to closely approximate the size of the packaging of the products being carried. It is anticipated that multiple product tracks 70 may be aligned side-by-side to carry heavier products such that a divider need not be placed directly between each and every product track 70. The end pieces 50 and 52 may be a product track 70 or a dividing wall 90. With the assembly complete, product may be loaded into the shelf management system 10 by pulling the pusher block 112 toward the rear panel 22 while stocking the product forward of the pusher block 112. As products are removed from between the pusher block 112 and the front panel 20, the pusher block will be urged forward under the bias of the roll spring 100 until the supply of product is depleted. When restocking, the pusher block 112 is simply slid rearward and the new product is positioned rearward of the old product to ensure a continuous cycling of product.
The ability to slidably move the tracks and dividers, the ability to add and remove tracks and dividers, and the ease with which this is done makes the shelf management system of the present invention infinitely variable with respect to width of a product.
It will be appreciated that the shelf management system of the present invention is extremely versatile and can be constructed and configured to display products of varying size and configuration in side by side relation. For example, a mixture of wider and thinner products could be displayed in the same rack by simply varying the width of the product tracks and dividers or adding different sized product tracks and dividers. In addition, products with a wide variety of heights can be displayed by varying the height of the front panel, or varying the size of the pusher block by adding variously sized spacer blocks. Although, the preferred embodiments of the invention have been described, various modifications come to mind without departing from the spirit of the invention.
The dividers and the product tracks, for instance, could assume any configuration as long as they are still slidably and stably positioned into the race at the front and alternatively also at the back of the shelf management system. The attachment directly to the shelf allows for greater stability of the products and the shelf management system. The shelf management system could also be configured in a variety of sizes to accommodate much larger products.
An alternative embodiment will now be described with reference to FIG. 11. In this embodiment the product tracks 70 and dividers 90 are separate. The front 20 is approximately the width of the product track 70 or divider 90, although the width of the front 20 is variable. The shelf extension 21 can be any width equal to or less than the width of the front 20. The embodiment shows a tab-like shelf extension 21. The front can be attached to the product track 70 or divider 90 in any way which allows it to be stably held into place. Examples of such methods include but are not restricted to screws, rivets, glue, and removable but stable methods. The front can be attached to the end piece 60, or alternatively some other part of the product track or divider, depending on the method of attachment. The tabs on the tracks 70 and dividers 90 hold these elements in place on the shelf 150, properly separated from one another.
With reference to
The embodiments illustrated by
Although the present invention has been described in terms of a certain embodiment, other embodiments apparent to those of ordinary skill in the art also are within the scope of this invention. Thus, various changes and modifications may be made without departing from the spirit and scope of the invention. For instance, various components may be repositioned as desired. Also, some of the components may be formed in the leash housing itself, such as the bag carrier, and bosses may be formed in the housing for rings and the like. Moreover, not all of the features, aspects and advantages are necessarily required to practice the present invention. Accordingly, the scope of the present invention is intended to be defined only by the claims that follow.
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