In a ferrule for a multi fiber optical connector of the multi stages where at least two layers of guide grooves and fiber holes are laminated, a distance of from a straight line that connect middle points between the center axes of the fiber holes that make up a fiber hole array at one end side in a laminating direction and the center axes of the fiber holes that make up a fiber hole array at another end side to an upper side of the entry is longer than a distance of from the straight line to a lower side of the entry. A ceiling of the entry is notched so that an inclination of the multi fiber tape is not regulated by the upper side of the entry when a leading end of each of the optical fibers is pressed against the corresponding guide groove while the multi fiber tape inserted from the entry is inclined toward the upper side of the entry. In a method of manufacturing a multi fiber optical connector, the multi fiber tape is inserted into the ferrule from the entry while being inclined obliquely downward.
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3. A ferrule for a multi fiber optical connector comprising:
an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines; wherein a ceiling of the entry is notched to form an opening so that an inclination of the multi fiber tape is not regulated by the upper side of the entry when a leading end of each of the optical fibers is pressed against the corresponding guide groove while the multi fiber tape inserted from the entry is inclined toward the upper side of the entry.
1. A ferrule for a multi fiber optical connector comprising:
an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines; wherein said guide groove arrays and said fiber hole arrays are laminated at plural stages in a single ferrule, and a distance of from a straight line that connect middle points between the center axes of the fiber holes that make up a fiber hole array at one end side in a laminating direction and the center axes of the fiber holes that make up a fiber hole array at another end side to an upper side of the entry is longer than a distance of from the straight line to a lower side of the entry.
6. A method of manufacturing a multi fiber optical connector comprising:
an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines, in which a ferrule for the multi fiber optical connector having said guide groove arrays and said fiber hole arrays laminated at plural stages in a single ferrule and having a distance of from a straight line that connect middle points between the center axes of the fiber holes that make up a fiber hole array at one end side in a laminating direction and the center axes of the fiber holes that make up a fiber hole array at another end side to an upper side of the entry longer than a distance of from the straight line to a lower side of the entry is fitted to the multi fiber tape; said method comprising the steps of: providing an angle between each of the optical fibers of multi fiber tape and a plane extending in the arrangement direction of said guide grooves by inclining said multi fiber tape obliquely and downward when inserting the multi fiber tape into the ferrule for the multi fiber optical connector from the entry of the ferrule.
2. The ferrule for a multi fiber optical connector as claimed in
4. The ferrule for a multi fiber optical connector as claimed in
5. The ferrule for a multi fiber optical connector as claimed in
7. The method of manufacturing a multi fiber optical connector as claimed in
8. The method of manufacturing a multi fiber optical connector as claimed in
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The present invention relates to a ferrule for a multi fiber optical connector and a method of manufacturing the multi fiber optical connector.
Up to now, there are a variety of ferrules for a multi fiber optical connector one of which is a ferrule for a multi fiber optical connector as shown in FIG. 8. The ferrule for a multi fiber optical connector includes an entry B into which a tape-like multi optical fiber A (hereinafter referred to as "multi fiber tape A") is insertable, a plurality of guide grooves D that guide the respective optical fibers C that makes up the multi fiber tape A inserted from the entry B, and a plurality of fiber holes E into which the respective optical fibers C guided by the guide grooves D are inserted. More specifically, as shown in
A method of manufacturing the multi fiber optical connector by fitting the ferrule for a multi fiber optical connector thus structured onto a leading end of the multi fiber tape will be described below.
(1) As shown in
(2) In a state where the leading end of each of the optical fibers C is kept lifting up, the multi fiber tape A is jammed forward in such a manner that the leading end of each of the optical fibers C is positioned above a given one of the guide grooves D continuously disposed on the lower fiber hole array F2.
(3) The multi fiber tape A is inclined in a direction indicated by an arrow in FIG. 9B. As a result, the leading end of each of the optical fibers C is pressed against the corresponding guide groove D as shown in FIG. 9C.
(4) While the leading end of each of the optical fibers C is pressed against the corresponding guide groove D, each of the optical fibers C is jammed forward while being guided by the lower guide groove D. As a result, each of the optical fibers C is inserted into each of the lower guide holes G. Therefore, each of the optical fibers C is inserted into each of the minute holes H while being guided by the guide hole G.
(5) Another multi fiber tape not shown is inserted from the entry B, and each of the optical fibers is inserted into each of the fiber holes E that make up the upper fiber hole array F1 in the same manner as that described above.
(6) An adhesive is injected from an adhesive inlet L to fix those two multi fiber tapes to the ferrule for a multi fiber optical connector.
(7) As occasion demands, an end face K of the ferrule for a multiple fiber optical connector (
The above-described conventional ferrule for a multi fiber optical connector suffers from problems stated below.
As shown in
According to a first aspect of the present invention, there is provided a ferrule for a multi fiber optical connector comprising: an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines; wherein said guide groove arrays and said fiber hole arrays are laminated at plural stages, and a distance of from a straight line that connects middle points between the center axes of the fiber holes that make up a fiber hole array at one end side in a laminating direction and the center axes of the fiber holes that make up a fiber hole array at another end side to an upper side of the entry is longer than a distance of from the straight line to a lower side of the entry.
According to another aspect of the present invention, there is provided a ferrule for a multi fiber optical connector comprising: an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines; wherein a ceiling of the entry is notched to form an opening so that an inclination of the multi fiber tape is not regulated by the upper side of the entry when a leading end of each of the optical fibers is pressed against the corresponding guide groove while the multi fiber tape inserted from the entry is inclined toward the upper side of the entry.
According to still another aspect of the present invention, there is provided a method of manufacturing a multi fiber optical connector comprising: an entry into which a multi fiber tape is insertable; guide groove arrays in which a plurality of guide grooves that guide the respective optical fibers that make up the multi fiber tape inserted from the entry are arranged in plural parallel lines; and fiber hole arrays in which a plurality of fiber holes into which the respective optical fibers guided by the respective guide grooves are inserted are arranged in plural parallel lines, in which a ferrule for the multi fiber optical connector having said guide groove arrays and said fiber hole arrays laminated at plural stages is fitted to the multi fiber tape; said method comprising the steps of: providing an angle between each of the optical fibers of multi fiber tape and a plane extending in the arrangement direction of said guide grooves by inclining said multi fiber tape obliquely and downward when inserting the multi fiber tape into the ferrule for the multi fiber optical connector from the entry of the ferrule.
Now, a description will be given in more detail of preferred embodiments of the present invention with reference to the accompanying drawings.
An example of a ferrule for a multi fiber optical connector in accordance with a first embodiment of the present invention will be described with reference to
As shown in
A method of manufacturing the multi fiber optical connector by fitting the ferrule for a multi fiber optical connector thus structured according to the present invention onto a leading end of the multi fiber tape will be described below.
(1) As shown in
(2) As in the case shown in
(3) In a state where the leading end of each of the optical fibers 3 is kept lifting up, the multi fiber tape 1 is jammed forward in such a manner that the leading end of each of the optical fibers 3 is positioned above a corresponding one of the guide grooves 4 continuously disposed on the lower fiber hole array 62.
(4) As in the case shown in
(5) While the leading end of each of the optical fibers 3 is pressed against the corresponding lower guide groove 4, each of the optical fibers 3 is jammed forward along the guide of the corresponding lower guide groove 4 so as to be inserted into the corresponding lower guide hole 7. Thereafter, each of the optical fibers 3 is inserted into the corresponding minute hole 8 while being guided by the guide hole 7.
(6) Another multi fiber tape 1 is inserted from the entry 2, and each of the optical fibers 3 is inserted into the corresponding one of the fiber holes 5 that make up the upper fiber hole array 61 in the same manner as that described above. In this situation, since the entry 2 of the ferrule for a multi fiber optical connector according to the present invention is set to the above-mentioned dimensions, when the multi fiber tape 1 inserted from the entry 2 is inclined toward the upper side 60 (in a direction indicated by an arrow in the figure) until the multi fiber tape 1 is abutted against the upper side 60 of the entry 2 as shown in
A ferrule for a multi fiber optical connector in accordance with another embodiment of the present invention will be described with reference to
As shown in
A process of manufacturing the multi fiber optical connector by fitting the ferrule for a multi fiber optical connector thus structured according to the present invention onto a leading end of the multi fiber tape is identical with that in a case of using the ferrule for a multi fiber optical connector in accordance with the first embodiment. Also, as in the first embodiment, the multi fiber tape 1 inserted from the entry 2 can be sufficiently inclined in a direction indicated by an arrow in
As shown in
A ferrule for a multi fiber optical connector in accordance with still another embodiment of the present invention will be described with reference to FIG. 5. The basic structure of the ferrule for a multi fiber optical connector is identical with that shown in the above-described second embodiment. A difference from the second embodiment resides in that an upper surface 20 of the entry 2 is tapered in such a manner that the upper surface 20 is inclined upward toward the outside from the inside in an inserting direction of the multi fiber tape as shown in FIG. 5. As a result, the distance H1 of from the straight line X-X that connects the middle points between the center axes of the fiber holes 5 that make up the uppermost fiber hole array 61 and the center axes of the fiber holes 5 that make up the lowermost fiber hole array 65 to the upper side 60 of the entry 2 is longer than the distance H2 of from the straight line X-X to the lower side 50 thereof. In addition, it is possible to ensure the distance H1 longer than that in the ferrule for a multi fiber optical connector described in the second embodiment. Therefore, the leading ends of the optical fibers 3 are more surely pressed against the guide grooves 4 continuously disposed on the uppermost fiber hole array 61. As a result, the optical fibers 3 can be more smoothly inserted into the leading fiber holes 5 continuous to the guide grooves 4.
A ferrule for a multi fiber optical connector in accordance with yet still another embodiment of the present invention will be described with reference to
A ferrule for a multi fiber optical connector in accordance with yet still another embodiment of the present invention will be described with reference to FIG. 7. The basic structure of the ferrule for a multi fiber optical connector is identical with that shown in the above-described fourth embodiment. A difference from the fourth embodiment resides in that the ceiling 70 of the entry 2 is notched in such a manner the notched portion extends from the entrance side of the entry 2 to the adhesive inlet 30, to thereby form the opening 53 that makes the adhesive inlet 30 communicate with the entry 2. The formation of the opening 53 makes it possible to further largely incline the multi fiber tape 1 in a direction indicated by an arrow in FIG. 6B. Therefore, the leading ends of the optical fibers 3 can be more surely pressed against the guide grooves 4. For convenience of the figure, the guide grooves and the fiber holes are omitted in FIG. 7.
As was described above, in a ferrule for a multi fiber optical connector according to one aspect of the present invention, a distance H2 of from a straight line that connect middle points between the center axes of the fiber holes that make up a fiber hole array at one end side in a laminating direction and the center axes of the fiber holes that make up a fiber hole array at another end side to an upper side of the entry is set to be longer than a distance H1 of from the straight line to a lower side of the entry. Therefore, when the leading end of each of the optical fibers is pressed against the corresponding guide groove while the multi fiber tape inserted from the entry is inclined toward the upper side of the entry, the multi fiber tape can be satisfactorily inclined toward the upper side of the entry. As a result, the leading end of each of the optical fibers is surely pressed against the corresponding guide groove, and the guide grooves are sufficiently utilized, thereby making it possible to smoothly insert the respective optical fibers into the corresponding fiber holes. The above advantages are effective particularly in inserting the respective optical fibers into the corresponding fiber holes that make up the third or higher-order fiber hole arrays in the case where three or more fiber hole arrays are laminated.
In a ferrule for a multi fiber optical connector according to another aspect of the present invention, the upper surface of the entry is tapered in such a manner that the upper surface is inclined upward toward the outside from the inside in an inserting direction of the multi fiber tape. Therefore, the distance H2 becomes longer, and the above advantages are more ensured.
In a ferrule for a multi fiber optical connector according to still another aspect of the present invention, the ceiling of the entry is notched to form an opening. With this structure, when the multi fiber tape inserted from the entry is inclined toward the upper side of the entry, the inclination of the multi fiber tape is not regulated by the ceiling of the entry. Therefore, the multi fiber tape is sufficiently inclined toward the upper side, thereby being capable of surely pressing the leading end of each of the optical fibers against the corresponding guide groove. As a result, the guide grooves are sufficiently utilized, thereby making it possible to smoothly insert the respective optical fibers into the corresponding fiber holes. The above advantages are effective particularly in inserting the respective optical fibers into the corresponding fiber holes that make up the third or higher-order fiber hole arrays in the case where three or more fiber hole arrays where the fiber holes are arranged in plural parallel lines are laminated vertically.
According to yet still another aspect of the present invention, there is provided a method of manufacturing a multi fiber optical connector in which when the multi fiber tape is inserted into the ferrule for the multi fiber optical connector from the entry of the ferrule, the multi fiber tape is obliquely inclined to provide an angle between each of the optical fibers and a plane extending in the arrangement direction of said guide groove arrays. With this operation, the leading end of each of the optical fibers is surely and sufficiently pressed into the corresponding guide groove. Consequently, the optical fibers can be smoothly inserted into the corresponding fiber holes while being guided by the guide grooves.
The foregoing description of the preferred embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or maybe acquired from practice of the invention. The embodiments were chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto, and their equivalents.
Suematsu, Katsuki, Shinoda, Masao, Shigenaga, Takashi
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