An electrical AC-DC power conversion system featuring 18-pulse rectification and utilizing a low weight wye-connected phase shifting autotransformer (500) supplied from a 3-phase AC source (40) through a 3-phase line reactor (41). The current harmonic distortion is less that 5% and can be further reduced to 3% level by the use of additional suppression devices (eg., chokes) which are often required in aerospace applications. The transformer (500) includes three sections (501) each spaced 120°C electrically apart, wherein each section (501) includes a main winding (510) and a pair of phase shift windings (540). The main winding (510) has a neutral end connected to a floating neutral point (502) and a source end (514) is connected to one phase (1, 2, 3) of the three-phase power source (40). The pair of phase shift windings (540) each include a second winding (520) and a third winding (530) connected in series and arranged to generate phase outputs (4-9) of the autotransformer (500). The above-described design results in a low weight/power configuration.
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16. A wye-connected autotransformer comprising:
three sections each spaced 120°C electrically apart, wherein each section comprises: a main winding having a neutral end, a central tap and an output end, wherein the neutral end is connected to a floating neutral point, wherein the central tap is connected to one phase of a three-phase power source, and wherein the output end is a phase of the wye-connected autotransformer; and a pair of phase shift windings, wherein one end of each phase shift winding is connected to the central tap of the main winding, an other end of each phase shift winding is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the output end, and a voltage boost occurs from said one end of each phase shift winding to said an other end of each phase shift winding, wherein each main winding has a same first number and a same second number of turns as determined by the central tap and each phase shift winding has a same third number of turns. 11. A wye-connected autotransformer comprising:
three sections each spaced 120°C electrically apart, wherein each section comprises: a main winding having a neutral end and source end, wherein the neutral end is connected to a floating neutral point and wherein the source end is connected to one phase of a three-phase power source; and a pair of phase shift windings, wherein each phase shift winding comprises a second winding and a third winding connected in series, wherein one end of the second and third windings is connected to the source end of the main winding and wherein an other end of the second and third windings is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the source end, wherein each main winding has a same first number of turns, each second winding has a same second number of turns, and each third winding has a same third number of turns, and wherein a ratio between the first, second and third number of turns is about 1:0.137:0.605, respectively. 1. An electrical power conversion system comprising:
a wye-connected autotransformer comprising three sections each spaced 120°C electrically apart, wherein each section comprises: a main winding having a neutral end and source end, wherein the neutral end is connected to a floating neutral point and wherein the source end is connected to one phase of a three-phase power source; and a pair of phase shift windings, wherein each phase shift winding comprises a second winding and a third winding connected in series, wherein one end of the second and third windings is connected to the source end of the main winding and wherein an other end of the second and third windings is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the source end, wherein each main winding has a same first number of turns, each second winding has a same second number of turns, and each third winding has a same third number of turns, and wherein a ratio between the first, second and third number of turns is about 1:0.137:0.605, respectively. 2. The electrical power conversion system of
an array of rectifying devices directly connected to each phase of the wye-connected autotransformer so as to convert AC power from the three-phase power source into DC power.
3. The electrical power conversion system of
4. The electrical power conversion system of
a three-phase line reactor that is connected in series between the three-phase power source and the wye-connected autotransformer; and a DC filter circuit comprising an inductive element and capacitor connected at an output of the array of rectifying devices.
5. The electrical power conversion system of
6. The electrical power conversion system of
7. The electrical power conversion system of
8. The electrical power conversion system of
9. The electrical power conversion system of
10. The electrical power conversion system of
a three-phase line reactor that is connected in series between the three-phase power source and the wye-connected autotransformer; a plurality of diode bridges directly connected to the phases of the wye-connected autotransformer so as to convert AC power from the three-phase power source into a DC output; a snubber network connected in parallel to the DC output; and a DC filter circuit comprising two inductors, each inductor connected in series to each leg of the DC output and capacitor connected in parallel to a DC bus that is connected to output ends of each inductor.
12. The autotransformer of
13. The autotransformer of
14. The autotransformer of
15. The autotransformer of
17. The wye-connected autotransformer of
18. The wye-connected autotransformer of
19. The autotransformer of
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This application claims priority under 35 U.S.C. §119(e) of U.S. Provisional Application No. 60/287,052 filed on Apr. 27, 2001, the entire contents of which are herein incorporated by reference.
1. Field of the Invention
This invention relates to an electrical power system. In particular, the invention addresses the level of harmonic distortions in electric power systems over a wide frequency range by the use of an 18-pulse DC supply.
2. Background
Many loads connected to AC distribution networks convert AC power into DC power. In order to reduce the harmonic currents generated by the conversion process a number of conventional techniques have been employed, such as passive filtering combined with 6-pulse rectification, active rectification, phase multiplication and the like. The phase multiplication method often used in aircraft and industrial electrical systems is known for its ruggedness and high reliability.
The main element of the phase multiplication method is a multi-phase transformer, supplied from a three-phase source and generating a multiphase AC supply for conversion into DC power, as exemplified in
An example of such analysis applied to 12-pulse rectification is shown in
Twelve-pulse rectification, commonly used in the aircraft and aerospace systems, generate total harmonic distortion in the range of 7% to 12%. The level of total harmonic distortion can vary from system to system due to the action of passive filtering usually added to enhance the performance of the power system.
In modern aircraft with electric power systems operating over a wide frequency range, it is desirable to keep the level of total harmonic distortion below 5% level. The level of total harmonic distortion as reflected on the primary side can be important because it represents a source of noise on the AC power source. This noise can effect sensitive equipment including causing the equipment to malfunction. An 18-pulse method can eliminate or reduce these effects by reducing the noise level on the AC power source.
In applications where the isolation between the AC power source and DC output is not required, a significant reduction in weight, volume (i.e., size), and cost can be achieved through the use of multiphase autotransformers instead of fully isolated transformers. In aerospace systems, where the component weight is one of the important design objectives, the use of autotransformers enables a new level of performance with respect to size, cost and weight.
One example of a multiphase rectification using an autotransformer is disclosed in U.S. Pat. No. 6,101,113. This patent describes a 12-pulse converter system with a 3-phase autotransformer with 4 windings per phase. The autotransformer is used to power two 6-pulse converter bridges connected in parallel with a large dc filter capacitor. The transformer rating is typically about 40% of the DC kW load. The voltage ratio is typically 1:1 so that the average dc output of a multi-pulse converter is generally the same as that of a conventional 3-phase bridge rectifier without transformer. A small single-phase transformer is used to block unwanted circulating currents between the two 6-pulse converters. Where necessary to further reduce high frequency harmonic currents, a 3-phase ac line reactor may be connected in series with the source of AC power. Where a smaller degree of harmonic reduction is acceptable, only 3 windings per phase are required on the transformer and raising the zero-sequence impedance of the autotransformer by means of an additional magnetic path eliminates the small single-phase transformer. This method can be also be applied to 18-pulse operation. However, the system requires the use of two zero-sequence blocking transformer (ZSBTs). Further, an additional impedance in one line is needed to ensure balance of the three, 3-phase bridge converter currents. Additionally, the arrangement of the windings is such that the input voltage is stepped up in a 1:1 design thus requiring additional turns for this application when compared to a 1:1 design that does not require a voltage step up.
The present invention utilizes an 18-pulse rectification system with autotransformer optimized for the lowest weight to overcome above-noted the prior art characteristics. The present invention provides an electrical power conversion system and a wye-connected autotransformer comprising three sections each spaced 120°C electrically apart, wherein each section comprises a main winding and a pair of phase shift windings. The main winding has a neutral end and source end, wherein the neutral end is connected to a floating neutral point and wherein the source end is connected to one phase of a three-phase power source. The pair of phase shift windings each comprise a second winding and a third winding connected in series, wherein one end of the second and third windings is connected to the source end of the main winding and wherein an other end the second and third windings is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the source end. Each main winding has a same first number of turns, each second winding has a same second number of turns, and each third a same third number of turns. A ratio between the first, second and third number of turns is about 1:0.137:0.605, respectively.
In another embodiment, a wye-connected autotransformer according to the present invention comprises three sections each spaced 120°C electrically apart, wherein each section comprises: a main winding having a neutral end, a central tap and an output end, wherein the neutral end is connected to a floating neutral point, wherein the central tap is connected to one phase of a three-phase power source, and wherein the output end is a phase of the wye-connected autotransformer; and a pair of phase shift windings, wherein one end of each phase shift winding is connected to the central tap of the main winding and wherein an other end of each phase shift winding is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the output end, wherein each main winding has a same first number and a same second number of turns as determined by the central tap and each phase shift winding has a same third number of turns.
Other aspects and advantages of the present invention will become apparent upon reading the following detailed description and upon reference to the drawings, in which:
Aspects of the invention are disclosed in the accompanying description. Alternate embodiments may be devised without departing from the spirit or the scope of the invention. Additionally, well-known elements of the invention will not be described in detail so as not to obscure the relevant details of the present invention.
To simplify the illustration of the winding configuration, individual windings are represented by a straight line with designation n1, n2 or n3, representing the number of turns. All windings coupled with phase 1 of the three-phase supply system are oriented vertically. All windings coupled with phase 2 are oriented 120°C clockwise with respect to the windings of phase 1. All windings coupled with phase 3 are oriented 240°C clockwise with respect to the windings of phase 1. Individual windings are connected to produce voltages shown in the phasor diagram of FIG. 5B. Turn ratios of n1:n2:n3=1:0.137:0.605, and an autotransformer with winding arrangement of
Using a nine-phase source in connection with an array comprising nine pairs of rectifying devices, as shown in
Several variations of the basic "wing" autotransformer can be used to obtain the same 18-pulse performance. Graphical representations of the basic and variant configurations are shown in
The above description and analysis is based on three-phase transformers wound on three-leg E-type cores. In the case where three single-phase transformers are used, additional tertiary windings connected in delta must be included, according to standard practices governing the use of single-phase transformers in three-phase systems, which is well known in the art.
The invention can be used as a front end of regulated transformer rectifier units (TRUs), motor drives, and other equipment supplied from three-phase AC sources.
Operating characteristics of the front end circuit 700 are as follows in table 1:
TABLE 1 | ||
Input Power Source: | 200 V line-line, 360 Hz to | |
800 Hz | ||
Input Line Current: | 29 A | |
Input Power Factor: | 0.975 (400 Hz) | |
Total Current Harmonic | <4% | |
Distortion | ||
DC Bus Power: | Vd = 302 V, Id = 31 A | |
The main components used in front end circuit 700 have the following characteristics: Line Reactor, 3-phase L=150 uH; Autotransformer, winding turns, n1:n2:n3=66:9:40; DC Filter Chokes: L=2×36 uH; and DC Bus Capacitor: C=105 uF.
In general, wye-connected multiphase transformers have a structure easily adaptable to voltage adjustments by using taps on the main windings. However, the same technique used in delta-connected transformers produces an additional phase shift that needs to be compensated, as will be appreciated by those skilled in the art
The magnitude invariant wye-connected autotransformer of the present invention has lower weight than the prior solutions, while preserving the same functionality in the 18-pulse rectification scheme. An analysis of the winding arrangement of an autotransformer according to the present invention and prior autotransformers has been performed. The winding arrangement of an autotransformer according to the present invention requires lower number of turns, hence less copper, to produce the same phase shifting effects. Quantitative comparison obtained through simulation yields the following results as detailed in Table 2.
TABLE 2 | |||
Present | |||
Parameter | Prior Devices | Invention | |
DC Power [Watts] | 9316 | 9359 | |
Transformer VA Rating [ΣVA] | 9779 | 8939 | |
ΣVA/DC Power | 1 .05 | .96 | |
In addition to the above-described advantages of the present invention such as the lower weight and KVA rating of the transformer, the system also provides for more suppression of the residual harmonics using additional components as described above (e.g., as shown in FIG. 7).
Referring to
Each main winding has a neutral end, a central tap 811 and an output end 1. The neutral end is connected to a floating neutral point 801. The central tap 811 is connected to one phase of a three-phase power source Vs1, and the output end 1 is a phase of the wye-connected autotransformer 800. The central tap 811 of the main winding 810 divides the main winding 810 into a first turns n1a and a second turns n1b. Thus, the central tap determines the boost ratio as determined by the ratio of the first turns n1a of the main winding to the total turns of the main winding (i.e., n1a+n1b). As illustrated in the present example n1a=0.4 and n1b=0.6, thus the main winding=1 and the boost ratio=1/0.4=2.5. Those skilled in the art will appreciate that this ratio can be altered either by having various taps on the main winding or by forming the main winding out of separate coils as is well known in the art.
The pair of phase shift windings 820 each have one end connected to the central tap 811 of the main winding 810. The other end of each phase shift winding 9, 4 is a phase of the wye-connected autotransformer that is phase shifted +/-40°C electrically from the output end 1.
Each main each main winding has the same first number n1a and the same second number n1b of turns as determined by the central tap and each phase shift winding has a same third number n2 of turns. The wye-connected autotransformer as illustrated in
The foregoing merely illustrates the principles of the invention. It will be appreciated that those skilled in the art will be able to devise various arrangements of the present invention. For example, a similar arrangement, using an autotransformer with different turn ratios can be used in 12-pulse rectification systems as will be appreciated by those skilled in the art. Therefore, the scope of the invention is not limited by the foregoing description but is defined solely by the appended claims.
Ferens, Jerzy, Rhodes, Sean, Hajdinjak, Henry D.
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Jan 29 2002 | RHODES, SEAN | Honeywell International Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 012556 | /0274 | |
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