A lid for vacuum sealing a container has nested first and second valve system for evacuating the container. A lever is alternatively provided for manipulating the valve system.
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34. A container lid to create a vacuum within a container, the lid comprising:
a surface; a first valve that can selectively seal the container; a second valve located above the first valve; a first bladder defined between the first valve and the second valve; a second bladder defined between the first valve and the surface; and a port through the surface that is adapted to communicate the container with the second bladder.
1. A container lid to manually create a vacuum within a container, the lid comprising:
a first valve coupled with a lid surface, the first valve including a first membrane, a stem, and a stopper; a second valve connected with the lid surface, the second valve having an initial shape; and a guide connected with the lid surface to hold at least a portion of the second valve inside of said guide; wherein elasticity of the second valve urges the second valve to conform to the initial shape; whereby in the absence of force, a deformed second valve returns to the initial shape.
48. A container lid to create a vacuum within a container, the lid comprising:
a surface; a first valve that can seal the container, which has a first concave surface facing the surface; the first valve having a stem; a second valve located above the first valve, the second valve having a concave surface facing the surface and with the first valve nested adjacent to the concave surface; a first bladder defined between the first valve and the second valve; a second bladder defined between the first valve and the surface; and a port through the surface that is adapted to communicate the container with the second bladder.
20. A container lid to manually pull a vacuum within the container, the lid comprising:
a first surface; a first valve coupled with the first lid surface, the first valve including a first membrane, a stem, and a stopper; a second valve having an initial shape; a guide connected with the first lid surface, the guide to hold at least a portion of the second valve inside of said guide; a lever connected with the second lid surface; and the lever connected with the second valve; wherein elasticity of the second valve urges the second valve to conform to the initial shape; whereby in the absence of force, a deformed second valve returns to the initial shape.
9. A container lid to manually pull a vacuum within the container, the lid comprising:
a first lid surface; a first valve coupled with the first lid surface, the first valve including a first membrane, a stem, and a stopper; a second valve connected with the first lid surface, the second valve having an initial shape; a guide connected with the first lid surface to hold at least a portion of the second valve inside of said guide; and a lever connected with the first lid surface; wherein elasticity of the second valve urges the second valve to conform to the initial shape; whereby in the absence of force, a deformed second valve returns to the initial shape.
57. A container lid to manually create a vacuum within a container, the container lid comprising:
a surface having at least one perforation; a guide connected with the surface; a pump positioned over the surface to define a space, the pump located inside of the guide and held in position over the surface by the guide and said pump having an initial shape; and a valve coupled with the surface such that the at least one perforation is isolated from the space; wherein when the pump is actuated, fluid within the space is forced out of the space between the surface and the pump; wherein as the pump assumes the initial shape, the valve allows fluid to be communicated between the container and the space through the at least one perforation.
61. A container lid to manually create a vacuum within a container, the container lid comprising:
a surface having at least one perforation; a guide connected with the surface; an outer valve positioned over the surface to define a space having an uncollapsed shape, the outer valve having a peripheral edge located inside of the guide and held in position over the surface by the guide; and an inner valve coupled with the surface such that the at least one perforation is isolated from the space; wherein when the outer valve is collapsed, fluid within the space is forced out of the space between the peripheral edge and the surface; wherein as the collapsed outer valve recovers such that the space assumes the uncollapsed shape, the inner valve allows fluid to be communicated between the container and the space through the at least one perforation.
2. The container lid of
the first valve is underneath the second valve, forming a bladder between the first valve and the second valve.
3. The container lid of
the initial shape is generally dome shaped; and the first valve forms a seal with the lid surface.
4. The container lid of
the dome shape of the second valve is deformed; and a first volume of air is removed from the bladder.
5. The container lid of
the shape of the second valve is returned to the generally dome shape it had before being deformed, the seal formed by the first valve with the lid is broken; and air moves from underneath the lid to the bladder.
6. The container lid of
the first valve is a flexible material; and the second valve is a flexible material.
7. The container lid of
the guide is positioned around the circumference of the second valve.
10. The container lid of
a second lid surface connected to the first lid surface; and the first lid surface is recessed into the second lid surface.
11. The container lid of
the lever in a closed position covers the first lid surface forming a substantially flat surface.
12. The container lid of
the lever in a open position exposes the first lid surface, the second valve, and the guide.
13. The container lid of
the first valve is underneath the second valve, forming a bladder between the first valve and the second valve.
14. The container lid of
the initial shape is generally dome shaped; and the first valve forms a seal with the first lid surface.
15. The container lid of
the dome shape of the second valve is deformed; and a first volume of air is removed from the bladder.
16. The container lid of
as the shape of the second valve is returned to the generally dome shape it had before being deformed, the seal formed by the first valve with the lid is broken; and air moves from underneath the lid to the bladder.
17. The container lid of
the first valve is a flexible material; and the second valve is a flexible material.
18. The container lid of
the guide is positioned around the circumference of the second valve.
21. The container lid of
the first valve is a flexible material; and the second valve is a flexible material.
22. The container lid of
the guide is positioned around the circumference of the second valve.
23. The container lid of
a second lid surface connected to the first lid surface; and the first lid surface is recessed into the second lid surface.
24. The container lid of
the lever in a closed position covers the first lid surface forming a substantially flat surface.
25. The container lid of
the lever in a open position exposes the first lid surface, the second valve, and the guide.
26. The container lid of
the first valve is underneath the second valve, forming a bladder between the first valve and the second valve.
27. The container lid of
the initial shape is generally dome shaped; and the first valve forms a seal with the first lid surface.
28. The container lid of
the dome shape of the second valve is deformed; and a first volume of air is removed from the bladder.
29. The container lid of
as the shape of the second valve is returned to the generally dome shape it had before being deformed, the seal formed by the first valve with the lid is broken; and air moves from underneath the lid to the bladder.
30. The container lid of
the lever in a closed position covers the first lid surface forming a substantially flat surface with the second surface; and the lever in a open position exposes the first lid surface, the second valve, and the guide.
31. The container lid of
moving the lever from the open position to the closed position deforms the dome shape of the second valve; and a first volume of air is removed from the bladder.
32. The container lid of
moving the lever from the closed position to the open position permits the second valve to return to the generally domed shape it had before being deformed, and the seal formed by the first valve with the lid is broken; and air moves from underneath the lid to the bladder.
38. The container lid of
39. The container lid of
said first valve has a peripheral edge and said second valve has a peripheral edge; and wherein said first valve is secured to the surface so that fluid can flow past said peripheral edge of said first valve in order to escape the first bladder; and wherein said second valve is secured to the surface so that fluid can flow past said peripheral edge of said second valve in order to escape the first bladder.
40. The container lid of
the first valve is secured to the surface thorough the port.
41. The container lid of
said first valve has a stem that projects through the port in order to secure the first valve to the surface.
42. The container lid of
a lever with a projection that can selectively contract and manipulate the second valve, which lever is secured to the second valve.
43. The container lid of
said second valve is reenforced in order to spring back to a first undeformed shape.
44. The container lid of
said first valve is concave and said second valve is concave with the first valve nested in the second valve.
45. The container lid of
the first valve has a concave surface that faces the surface of the lid; and the second valve has a concave surface that faces the surface of the lid.
50. The container lid of
51. The container lid of
52. The container lid of
said first valve has a peripheral edge and said second valve has a peripheral edge; and wherein said first valve is secured to the surface so that fluid can flow past said peripheral edge of said first valve in order to escape the second bladder; and wherein said second valve is secured to the surface so that fluid can flow past said peripheral edge of said second valve in order to escape the first bladder.
53. The container lid of
the first valve is secured to the surface thorough the port.
54. The container lid of
said first valve has a stem that projects through the port in order to secure the first valve to the surface.
55. The container lid of
a lever for manipulating the second valve which lever is secured to the second valve.
56. The container lid of
said second valve is reenforced in order to spring back to a first undeformed shape.
58. The container lid of
59. The container lid of
62. The container lid of
63. The container lid of
64. The container lid of
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This application claims priority from provisional application entitled "LID WITH A PUMP/BELLOWS DEVICE", Application No. 60/271,324, filed Feb. 23, 2001, and which application is incorporated herein by reference.
The present invention relates generally to containers that store food under a vacuum seal. More particularly, the present invention relates to a lid which contains a pump/bellows device to manually pull a vacuum within the container, thus preserving the food stored within the container.
Vacuum packaging food maintains the freshness and flavor of the food three to five times longer than food packaged with conventional storage methods. This improvement is because the amount of oxygen available for interaction with the food is reduced as a result of the vacuum. Thus, microorganisms that require oxygen to grow, such as bacteria and yeast, affect food stored in a vacuum less than food stored using conventional methods. Additionally, vacuum packed foods that are frozen are less affected by freezer bum because there is less cold, dry air to dehydrate the food.
The excess air that accompanies food packed using conventional packaging methods can have a variety of effects on the packaged food. For instance, dry foods can absorb moisture from the atmosphere, thereby becoming soggy. Yet, moist foods can become dry when packaged using conventional methods because air absorbs moisture from the moist food.
An example of a dry food is sugar. When sugar is stored such that moisture from the air can be absorbed, the sugar can harden into a solid block. Such a block is unappealing at the very least. Furthermore, a pound of sugar in the form of a single block is very difficult to use. If the sugar had been packaged in a vacuum, then moisture from the atmosphere could not be absorbed by the sugar. Thus, the sugar would remain in granular form and not turn into a solid block.
An example of a moist food is bread. When bread is stored in such a way as to allow exposure to the atmosphere, the bread tends to dry out and become hard and crusty. If, however, the bread was stored in a vacuumed packed storage container, then the atmosphere could not absorb the bread's moisture. Thus, the bread would maintain the proper amount of moisture and stay fresh and soft.
Bread, however, also suffers from microorganisms like bacteria, yeast, and mold growths due to temperature changes and excess moisture. Storing bread with a conventional packaging method gives the microorganisms access to the atmosphere, thereby permitting the microorganisms to grow. Consequently, the bread becomes unsuitable for consumption. Storing the bread in a vacuum prevents the atmosphere from depositing any new microorganisms or reacting with any existing microorganisms. Thus, the vacuum packaging allows the bread to maintain its freshness.
Yet another example of a food stored in conventional packaging devices is food that is high in fats and oils, such as butter. When food like butter is exposed to the atmosphere, over time it becomes rancid, causing an unpleasant taste and smell. If the butter had been packaged in a vacuum, then the butter could not react with the atmosphere and turn rancid. Hence, the butter stored in a vacuum would remain fresh longer than if it had been packaged using a conventional packaging method.
There are several types of home vacuum packaging systems currently available in the marketplace. For instance, there are manually operated vacuum pumps. These systems typically consist of a small, manually-operated pump which can be used to extract air from a container. Although they do not completely remove the air from the container, they do help food last longer. Another example of a home vacuum system is a bag sealer that includes a fan. Such a systems uses a small rotary fan to extract some air out of a plastic bag before the bag is sealed. Several different bag configurations are available in the market for such a bag sealer/fan system. For instance, one such system uses a polyethylene bags. Other bag sealer/fan system use sheets of plastic from which bags of different lengths can be made. This variable bag system "welds" the seams of the plastic sheets with a heated wire bag-sealing mechanism, thereby forming a closed bag. However, the fans in these home vacuum packaging systems do not have the ability to create a vacuum. This can be seen because the plastic used for the containers will loosely form around the contours of the food in the bag, but it will be obvious that air remains in the bag. Also, the strength of the seal and the material used for the bag in these home vacuum packaging systems will determine whether any air, atmosphere, or oxygen can re-enter the bag.
Another type of home vacuum packaging systems uses an electric pump systems. These systems are the only storage systems that eliminate exposure to oxygen. They use electric-powered piston pumps to first extract air from a container. Then, the container is sealed to prevent any air, atmosphere, or oxygen from re-entering the sealed container. A consumer using such a home vacuum packaging systems can easily see that a vacuum is formed, when the container used to seal the food is a bag, because the bag will shape itself tightly around the food. Yet, when the container is more ridged, like a jar or a glass dish, a change in the physical shape of the container cannot be seen when the vacuum is present.
It is an object of an embodiment of the present invention to create a vacuum sealable container where the vacuum seal is achieved manually by a pump/bellows lid to prevent air from re-entering into the container.
Thus, there is a need for an improved lid to manually pump the air out of a container to achieve a vacuum seal.
When the lid surface is connected with a container such that an enclosed volume is located below the lid surface 112, the embodiment of the duel valve bellows system depicted in
As the second valve 114 regains its original shape, it forms a seal with the lid surface 112 and forms a first vacuum that pulls the first valve 110 towards the second valve 114 and away from the lid surface 112. As the first valve 110 is pulled from the lid surface 112, material from the enclosed container located below the lid surface is drawn from the container through evacuation ports 115 and 112 and into bladder 118. As the second valve 114 regains its original shape and the bladder 118 is filled, the atmospheric pressure in the bladder 118 is equalized with the container, thereby allowing the first valve 110 to settle back into its original sealing position over ports 330 and 331. The stem 124 and stopper 113 control the range of movement by the first valve 110 such that the first valve 110 can regain its original position between the lid surface 112 and the second valve 114.
As additional forces are applied to the second valve 114, thereby deforming and reforming the second valve 114, more material is removed from the container, causing a vacuum to be formed inside the container. Materials that can be removed from the container include gasses, such as air, oxygen, and nitrogen. The material could also be a liquid, such as water or tomato soup.
An alternate embodiment of the first valve seal 220 can have the first valve seal 220 form different geometrical shapes. For instance, the first valve seal 220 could form a triangle, square, pentagon, hexagon, or other polygonal shape. While the shape of the first valve seal 220 can vary, the general shape of the first valve 110 maintains a generally domed shape.
While the evacuation port 330 of
When a force is applied to the second valve 114, the second valve 114 can move in a lateral direction along the surface of the lid surface 112 as well as extending away from the lid surface 112. One such cause of movement extending away from the lid surface 112 can be from the expulsion of gaseous material from a bladder located under the second valve 114. The two guides 434 shown in
The supports 542 provide additional rigidity to the second valve 514. Thus, when a deforming force is removed from the second valve 514, as described in
A variety of materials can be used for the second valve 514. For instance, a somewhat ridged plastic could be used. Alternatively and preferably, a highly flexible material such as rubber could be used for the second valve 514. A rubber second valve 514 could also have supports 542 made from a more ridged rubber or a ridged plastic. Alternatively, the supports could include a spring (not shown) that more quickly returns the second valve 514 back to its original form once the force that deformed the second valve 514 is removed.
When the handle 660 is positioned into a closed position, such as shown in
In another embodiment as discussed above, the collapsible plunger 668 is connected with the second valve 114. Thus, when the handle 660 is pivoted at the hinge 662 towards a closed position, the collapsible plunger 668 applies a force to the second valve 114, thereby deforming the second valve 114 and expelling the material in the bladder 118 as described in FIG. 1. When the handle is pivoted at the hinge 662 towards an open position, then the collapsible plunger 668 pulls on the second valve 114, thereby pulling the second valve 114 back into its original form. Consequentially, the first valve 110 permits the material in a container located below the lid surface 112 to enter the bladder 118 as described in FIG. 1. In such an arrangement with the plunger 668 connected also to the second valve, lifting the handle 660 pulls the second valve 114 away from the lid surface 112 to assist in evacuation the container.
As the middle section 810 is moved from a closed position, as depicted in
The material removed from container 802 can be any of the materials discussed above under FIG. 1. For instance, air can be removed from the container 802, which can include oxygen.
The handle can be used to raise the middle section 910 from a closed position, as depicted in
Typical materials removed from container 902 through the actuation of the middle section 910 between an open and closed position can include air, oxygen, and nitrogen. Liquids can also be extracted from the container.
The foregoing description of preferred embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to the practitioner skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalence.
Wilk, Robert A., Carlsen, Robert B., Heil, Ross
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Feb 22 2002 | Tilia International, Inc. | (assignment on the face of the patent) | / | |||
Apr 18 2002 | CARLSEN, ROBERT B | TILIA INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 012933 | /0660 | |
Apr 18 2002 | WILK, ROBERT A | TILIA INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 012933 | /0660 | |
Apr 24 2002 | TILIA INTERNATIONAL, INC | BANK OF AMERICA, N A , AS ADMINSITRATIVE AGENT | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 014754 | /0001 | |
Apr 24 2002 | Alltrista Corporation | BANK OF AMERICA, N A , AS ADMINISTRATIVE AGENT | SECURITY AGREEMENT | 013240 | /0682 | |
Apr 24 2002 | TILIA INTERNATIONAL, INC , A COOK ISLANDS CORP | ALLTRISTA ACQUISITIONS III, INC , A DELAWARE CORPORATION | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013258 | /0184 | |
Apr 25 2002 | ALLTRISTA ACQUISITIONS III, INC | TILIA INTERNATIONAL, INC | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 013258 | /0203 | |
May 06 2002 | HEIL, ROSS | TILIA INTERNATIONAL, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 012933 | /0660 | |
Jan 24 2005 | TILIA INTERNATIONAL, INC | CANADIAN IMPERIAL BANK OF COMMERCE AS AGENT | SECURITY AGREEMENT | 015653 | /0795 | |
Jun 30 2006 | TILIA INTERNATIONAL, INC | Sunbeam Products, Inc | MERGER SEE DOCUMENT FOR DETAILS | 026580 | /0037 |
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