Apparatus for increasing the span <span class="c11 g0">lengthspan> of a bone staple, which includes two prongs connected by a system which provides a mechanical advantage to facilitate bringing the prongs closer together or further apart. One prong includes a staple receptor. The other prong includes a cam-like head such that when the prongs are brought together the staple span <span class="c11 g0">lengthspan> of a staple in the receptor increases. Alternatively, the two prongs are disposed for mounting a staple. When the prongs are pushed apart the staple span <span class="c11 g0">lengthspan> increases. The present invention also relates to a bone staple formed of a shape-memory alloy and an apparatus associated with the staple. The apparatus deforms the staple by increasing its span <span class="c11 g0">lengthspan> and facilitating its insertion into bone tissue. The deformation <span class="c2 g0">rangespan> of the staple allows the staple to revert to its original shape when the <span class="c1 g0">temperaturespan> is changed.
|
7. A method of increasing a <span class="c11 g0">lengthspan> span of a staple, which includes the steps of:
employing prongs which define a z-axis of an x;y;z coordinate system, generally parallel with their longitudinal axis; mounting the staple on a staple receptor, which is arranged on the <span class="c0 g0">firstspan> prong, and which defines an x-axis of the x;y;z coordinate system, parallel with a <span class="c11 g0">lengthspan> direction of the staple; and sliding a thin cam, arranged on a <span class="c10 g0">secondspan> prong, and having a width which increases in the direction of increasing y, between the staple receptor and the staple mounted thereon, thus wedging the thin cam between the staple receptor and the staple; and plastically deforming the staple, to increase its <span class="c11 g0">lengthspan> span.
14. A method of bone fixation, which includes the steps of:
drilling at least one pair of bores across a <span class="c5 g0">fracturespan> <span class="c6 g0">interfacespan> of a bone; measuring the distance span between the two bores of the bore pair; employing a staple for bone fixation, formed of a shape-memory alloy having a fully martensitic phase within a <span class="c0 g0">firstspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, and having a fully austenitic phase within a <span class="c10 g0">secondspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, which is higher than the <span class="c0 g0">firstspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, which includes: a web having a <span class="c11 g0">lengthspan> span; and two semicircular end sections, having angles of curvature that are greater than 90°C; plastically deforming the staple, reversibly, in its martensitic phase, to simultaneously decrease said angle of curvature to 90°C, thus straightening the semicircular end sections, to facilitate insertion into the bone, and to increase the <span class="c11 g0">lengthspan> span of the web to a desired value; inserting the staple into the bores; and employing the staple in a partially plastically deformed state, resulting from the <span class="c11 g0">lengthspan>-span increase.
1. Apparatus for increasing a <span class="c11 g0">lengthspan> span of a staple, which includes:
proximal and distal ends with respect to a user, which define a z-axis of an x;y;z coordinate system between them; and <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs, joined by a system which provides a mechanical advantage to selectably bringing said <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs together and pushing them apart, wherein said <span class="c0 g0">firstspan> prong further includes, at said distal end, a staple receptor, with a channel, for mounting said staple thereon, said channel defining an x-axis of the x;y;z coordinate system, parallel to said staple <span class="c11 g0">lengthspan> span, and perpendicular to the direction of bringing <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs together and pushing them apart, wherein said <span class="c10 g0">secondspan> prong further includes, at said distal end, a thin, cam-like head, having a width span that increases in the direction of increasing y, operable to increase said staple <span class="c11 g0">lengthspan> span, and wherein, as said <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs are brought together, said thin, cam-like head is arranged to slide between said staple receptor and said staple, mounted thereon, so as to wedge between said staple receptor and said staple and increase the <span class="c11 g0">lengthspan> span of said staple.
13. A staple for bone fixation, formed of a shape-memory alloy having a fully martensitic phase within a <span class="c0 g0">firstspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, and having a fully austenitic phase within a <span class="c10 g0">secondspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, which is higher than the <span class="c0 g0">firstspan> <span class="c1 g0">temperaturespan> <span class="c2 g0">rangespan>, which includes:
a web having a <span class="c0 g0">firstspan> <span class="c11 g0">lengthspan> span and a thickness; two bending points, forming the end points of said web; and two semicircular end sections, beginning from said bending points, having a radius of curvature (R1), an angle of curvature (α) that is greater than 90°C, and a thickness (t) which is substantially the same as said web thickness, wherein by plastically deforming said staple, reversibly, in the fully martensitic phase, to decrease said angle of curvature (α) to 90°C, said semicircular end sections are straightened, to facilitate insertion into the bone, and said <span class="c11 g0">lengthspan> span may be increased to a desired value, wherein the plastic deformation strain δ for different ratios of R1/t does not exceed 15% in the fully martensitic phase, and wherein upon transformation to its austenitic shape, said staple generally resumes its original shape, but with a <span class="c10 g0">secondspan> <span class="c11 g0">lengthspan> span that is greater than said <span class="c0 g0">firstspan> <span class="c11 g0">lengthspan> span.
23. A system for increasing a <span class="c11 g0">lengthspan> span of a staple, which includes:
a) a staple formed of a shape memory alloy; and b) an apparatus for increasing a <span class="c11 g0">lengthspan> span of a staple, wherein said apparatus includes: proximal and distal ends with respect to a user, which define a z-axis of an x;y;z coordinate system between them; and <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs, joined by a system which provides a mechanical advantage to selectably bringing said <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs together and pushing them apart, wherein said <span class="c0 g0">firstspan> prong further includes, at said distal end, a staple receptor, with a channel, for mounting said staple thereon, said channel defining an x-axis of the x;y;z coordinate system, parallel to said staple <span class="c11 g0">lengthspan> span, and perpendicular to the direction of bringing <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs together and pushing them apart, wherein said <span class="c10 g0">secondspan> prong further includes, at said distal end, a thin, cam-like head, having a width span that increases in the direction of increasing y, operable to increase said staple <span class="c11 g0">lengthspan> span, and wherein, as said <span class="c0 g0">firstspan> and <span class="c10 g0">secondspan> prongs are brought together, said thin, cam-like head is arranged to slide between said staple receptor and said staple, mounted thereon, so as to wedge between said staple receptor and said staple and increase the <span class="c11 g0">lengthspan> span of said staple. 2. Apparatus according to
3. Apparatus according to
4. Apparatus according to
5. Apparatus according to
6. Apparatus according to
8. A method according to
9. A method according to
10. A method according to
11. A method according to
12. A method of bone fixation with an SMA staple, which includes the steps of:
drilling at least one pair of bores across a <span class="c5 g0">fracturespan> <span class="c6 g0">interfacespan> of a bone; measuring the distance span between the two bores of the bore pair; selecting an SMA staple having a <span class="c11 g0">lengthspan> span which is smaller than the distance span; plastically deforming the staple, to increase its <span class="c11 g0">lengthspan> span, in accordance with the method of inserting the staple into the bores; and employing the staple in the plastically deformed state, which resulted from the <span class="c11 g0">lengthspan>-span increase.
15. A method according to
16. A method according to
17. A method according to
18. A method according to
19. A method according to
20. A method according to
21. A method according to
22. A method according to
24. system according to
25. system according to
26. system according to
27. system according to
|
The present invention relates generally to staples for bone fixation, formed of shape-memory-alloys (SMA) and other biocompatible metals and alloys. The present invention relates in particular to SMA staples of adjustable length spans.
Titanium-nickel, shape-memory alloys are biocompatible and resistant to corrosion; therefore, they are suitable for medical applications. These alloys have different phase structures, hence, different mechanical properties, at different temperatures. Information about shape memory alloys may be found, for example, on web site www.nitinol.com, by Nitinol Devices & components, copyright 1998, and in Conference information of "The Third International conference on Shape Memory and Superelastic Technologies Engineering and Biomedical Applications," held in Pacific Grove, Calif. during Apr. 30-May 4, 2000.
The temperature-dependent phase structure gives rise to shape memory. At the fully austenitic phase, under proper heat treatment and working conditions, an SMA element can be given a physical shape and "pre-programmed" to memorize that shape and resume it, whenever in the austenitic phase. The "memorized" SMA element may then be cooled to a martensitic phase and plastically deformed in the martensitic phase. But when heated back to the austenitic phase is will resume its memorized shape. The transformation temperature between the phases is noted as TTR.
The reason for the shape memory is found in the phase structure of the alloy. Most metals deform by atomic slip. Dislocations and atomic planes slide over one another and assume a new crystal position. In the new position, the crystal has no memory of its order prior to the deformation. With increased deformation, there is generally a work-hardening effect, in which the increased tangle of dislocations makes additional deformation more difficult. This is the case even when the increased deformation is in the direction of restoring the crystal to its original shape. However, for shape memory alloys, both transitions between the austenitic and martensitic phases and deformation in the martensitic phase change lattice angles in the crystal, uniformly for the whole crystal. The original austenitic lattice structure is "remembered" and can be restored.
in the austenitic phase, the crystal has a cubic structure, and the atoms in the lattice are arranged generally at right angles to each other;
when the austenitic crystal is cooled to a martensitic phase, a twinned lattice structure is formed;
when the twinned martensitic crystal is deformed by an amount no greater than δ, the twinned structure is "stretched" so that the atoms in the lattice are arranged generally at oblique angles to each other, wherein the oblique angles are determined by the amount of deformation; and
when the deformed martensitic crystal is heated, the crystal resumes its cubic structure, wherein, again, the atoms in the lattice are arranged generally at right angles to each other.
Another property that can be imparted to SMA elements, under proper heat treatment and working conditions, is super-elasticity, or Stress-Induced Martensite (SIM). With this property, a fully austenitic SMA element, at a temperature above Af, will become martensitic and plastic under high stress, and deform under the stress. When the stress is removed, the SMA element will return to the austenitic phase and to its memorized shape in the austenitic phase. Super-elasticity is also referred to as rubber-band like property, because the SMA element behaves like a rubber band or a spring, deforming under stress and resuming its original shape when the stress is removed. However, this property is present only above the temperature Af, and only when it is specifically imparted to an SMA element, by proper heat treatment and working conditions.
It should be emphasized that both full shape memory and stress-induced superelasticity occur as long as the deformation is no greater than δ, and with greater deformations the crystal structure will be damaged.
Staples and clamps for bone fixation of fractures, formed of shape-memory alloys, are known. They are easily inserted in a martensitic phase, when deformed to an open, straightedge state, and they resume a closed, clamped state in the body, thus forming a closure on the fracture.
Basically, there are two approaches to working with SMA elements for bone fixation. In accordance with the first approach, the elements are fully martensitic at room temperature and are deformed and inserted into the bone when at room temperature. After insertion, the elements are locally heated to about 42-45°C C., a temperature above Af, and transform to the austenitic shape, resuming their memorized austenitic shape. The staples then cool down to body temperature, which is generally below Af, although still above Ms. Thus, in the body, the SMA elements remain austenitic and retain their austenitic shape. The advantage of this approach is that the SMA elements need not be cooled in order to remain in the martensitic phase, prior to insertion. The disadvantages, however, are that the mechanical properties of the SMA elements are not uniquely defined at body temperature, and that the SMA elements are not super-elastic in the body.
In accordance with the second approach, Af is designed below body temperature. The SMA elements are cooled to 0-5°C C., or lower, to a temperature below their Mf temperature, for deformation and insertion into the bone. Upon insertion, the elements are naturally heated to body temperature, by contact with the body only. Since body temperature is above Af, the elements transform to the austenitic phase and resume their memorized austenitic shape. The advantages of this approach are that, in the body, the SMA elements are fully austenitic, their mechanical properties are defined, and if properly heat-treated, they are super-elastic. The disadvantage, however, is that plastic deformation in the martensitic phase must be performed after the elements are cooled, and the deformed SMA elements must remain cooled during procedure manipulation and insertion.
The publication, "Use of TiNiCo Shape-Memory Clamps in the Surgical Treatment of Mandibular Fractures," by Drugacz J., et al., American Association of Oral and Maxillofacial Surgeons, 0278-2391/95/5306-0006, describes a study in which clamps made of Ti50Ni48.7Co1.3, memorized to resume their shape at body temperature, were used to fix mandibular fractures. Seventy-seven patients with mandibular single or multiple fractures were treated, using 124 clamps. In 72 of the 75 patients, the treatment progressed satisfactorily, and only in five cases, infections occurred. The study concluded that the application of shape-memory clamps for surgical treatment of mandibular fractures facilitated treatment and ensured stable fixation of the bone fragments. There was no observation of pathologic tissue reaction to the clamps.
SMA staples are commercially avialable from MEMOMETAL Industries, of Cedex, France, as well as from Medical Engineering Center, Siberian Physics & Technical Institute, Tomsk, Russia, and from DePuy International Ltd., a Johnson & Johnson company, in Leeds, England, and DePuy France S.A., Cedex, France, as well as from other companies. Generally a range of shapes and sizes are offered by each company.
U.S. Pat. No. 4,665,906 to Jervis describes medical devices that incorporate stress-induced martensite alloy elments. Generally, the steps involved in the use of these devices are:
deforming a medical device into a deformed shape different from a final shape, by the formation of stress-induced martensite;
restraining the deformed shape by the application of a restraining means;
positioning the medical device and restraining means within, or in proximity to, the body;
removing the restraining means;
isothermally transforming the device from the deformed shape into the final shape.
Methods and apparatus for adjusting the length spans of bone staples are known. For example, U.S. Pat. No. 4,841,960 to Garner describes a staple whose web, or central portion, can be crimped by a pliers-like crimping device, thus shortening its length. However, this method is inappropriate for SMA elements, since the deformation will not be maintained in the austenitic shape, in the body; rather, the SMA elements will resume their memorized shape.
It is an aim of the present invention to provide apparatus and method for adjusting the length spans of SMA staples for bone fixations, prior to their insertion into the bone.
There is thus provided, in accordance with the present invention, apparatus for increasing a length span of a staple, which includes:
proximal and distal ends with respect to a user, which define a z-axis of an x;y;z coordinate system between them; and
first and second prongs, joined by a system which provides a mechanical advantage to selectably bringing said first and second prongs together and pushing them apart,
wherein said first prong further includes, at said distal end, a staple receptor, with a channel, for mounting said staple thereon, said channel defining an x-axis of the x;y;z coordinate system, parallel to said staple length span, and perpendicular to the direction of bringing first and second prongs together and pushing them apart,
wherein said second prong further includes, at said distal end, a thin, cam-like head, having a width span that increases in the direction of increasing y, operable to increase said staple length span,
and wherein, as said first and second prongs are brought together, said thin, cam-like head is arranged to slide between said staple receptor and said staple, mounted thereon, so as to wedge between said staple receptor and said staple and increase the length span of said staple.
Further in accordance with the present invention, said apparatus includes a mechanical stopping component, for controlling the amount by which said first and second prongs are brought together, hence, the length-span increase to said staple.
Additionally, in accordance with the present invention, said apparatus includes a gauge, for measuring the amount by which said first and second prongs are brought together, hence, the length-span increase to said staple.
Further in accordance with the present invention, said system which provides a mechanical advantage to selectably bringing said first and second prongs together and pushing them apart is a swivel pin.
Alternatively, said system which provides a mechanical advantage to selectably bringing said first and second prongs together and pushing them apart is a threaded bolt.
Alternatively, said system which provides a mechanical advantage to selectably bringing said first and second prongs together and pushing them apart is a pulley.
Further in accordance with the present invention, said staple is formed of an SMA alloy.
Additionally, in accordance with the present invention, said staple has an initial length span of 6 mm, wherein said apparatus is arranged for increasing said length span to a value between 6 and 10 mm.
Alternatively, said staple has an initial length span of 10 mm, wherein said apparatus is arranged for increasing said length span to a value between 10 and 14 mm.
Alternatively, said staple has an initial length span of 14 mm, wherein said apparatus is arranged for increasing said length span to a value between 14 and 18 mm.
Alternatively, said staple has an initial length span between 3 and 100 mm, wherein said apparatus is arranged for increasing said length span by an amount between 0 and 10 mm.
There is thus provided, in accordance with an alternative embodiment of the present invention, apparatus for increasing a length span of a staple, which includes:
proximal and distal ends with respect to a user; and
first and second prongs, joined by a system which provides a mechanical advantage to selectably bringing said first and second prongs together and pushing them apart,
wherein said first and second prongs further include, at said distal end, tips, arranged for mounting said staple thereon, when said prongs are brought together,
and wherein, as said first and second prongs are pushed apart, said tips pry said staple, mounted thereon, wider, thus increasing the length span of said staple.
There is thus also provided, in accordance with the present invention, a method of increasing a length span of a staple, which includes the steps of:
employing prongs which define a z-axis of an x;y;z coordinate system, generally parallel with their longitudinal axis;
mounting the staple on a staple receptor, which is arranged on the first prong, and which defines an x-axis of the x;y;z coordinate system, parallel with a length direction of the staple; and
sliding a thin cam, arranged on a second prong, and having a width which increases in the direction of increasing y, between the staple receptor and the staple mounted thereon, thus wedging the thin cam between the staple receptor and the staple; and
plastically deforming the staple, to increase its length span.
Further in accordance with the present invention, said step of sliding a thin cam further includes sliding by a predetermined amount, thus predetermining the length-span increase of the staple.
Additionally, in accordance with the present invention, the staple is formed of a shape-memory alloy having a fully martensitic phase within a first temperature range, and having a fully austenitic phase within a second temperature range, which is higher than the first temperature range, wherein said step of plastically deforming the staple includes plastically deforming the staple by reversible martensitic deformation.
Further in accordance with the present invention, said step of plastically deforming the staple by reversible martensitic deformation includes plastically deforming the staple at a temperature range of the fully martensitic phase.
Alternatively, said step of plastically deforming the staple by reversible martensitic deformation includes plastically deforming the staple in a stress-induced martensitic phase at a temperature range of the fully austenitic phase.
There is thus also provided, in accordance with the present invention, a method of bone fixation with an SMA staple, which includes the steps of:
drilling at least one pair of bores across a fracture interface of a bone;
measuring the distance span between the two bores of the bore pair;
selecting an SMA staple having a length span which is smaller than the distance span;
plastically deforming the staple, to increase its length span;
inserting the staple into the bores; and
employing the staple in the plastically deformed state, which resulted from the length-span increase.
There is thus also provided, in accordance with the present invention, a method of increasing a length span of a staple, which includes the steps of:
mounting the staple on two tips that are arranged for receiving the staple when they are brought together; and
plastically deforming the staple by prying the tips apart, to increase the length span of the staple.
Additionally, said step of plastically deforming the staple by prying the tips apart further includes prying by a predetermined amount.
There is thus also provided, in accordance with the present invention, a staple for bone fixation, formed of a shape-memory alloy having a fully martensitic phase within a first temperature range, and having a fully austenitic phase within a second temperature range, which is higher than the first temperature range, which includes:
a web having a first length span and a thickness;
two bending points, forming the end points of said web; and
two semicircular end sections, beginning from said bending points, having a radius of curvature, an angle of curvature that is greater than 90°C, and a thickness which is substantially the same as said web thickness,
wherein by plastically deforming said staple, reversibly, in the fully martensitic phase, to decrease said angle of curvature to 90°C, said semicircular end sections are straightened, to facilitate insertion into the bone, and said length span may be increased to a desired value,
and wherein upon transformation to its austenitic shape, said staple generally resumes its original shape, but with a second length span that is greater than said first length span.
There is thus also provided, in accordance with the present invention, a method of bone fixation, which includes the steps of:
drilling at least one pair of bores across a fracture interface of a bone;
measuring the distance span between the two bores of the bore pair;
employing a staple for bone fixation, formed of a shape-memory alloy having a fully martensitic phase within a first temperature range, and having a rally austenitic phase within a second temperature range, which is higher than the first temperature range, which includes:
a web having a length span; and
two semicircular end sections, having angles of curvature that are greater than 90°C;
plastically deforming the staple, reversibly, in its martensitic phase, to simultaneously decrease said angle of curvature to 90°C, thus straightening the semicircular end sections, to facilitate insertion into the bone, and to increase the length span of the web to a desired value;
inserting the staple into the bores; and
employing the staple in the plastically deformed state, which resulted from the length-span increase.
Additionally, in accordance with the present invention, said step of plastically deforming the staple, reversibly, in its martensitic phase, includes plastically deforming the staple at a temperature range of the fully martensitic phase.
Alternatively, said step of plastically deforming the staple, reversibly, in its martensitic phase, includes plastically deforming the staple in a stress-induced martensitic phase at a temperature range of the fully austenitic phase.
Further in accordance with the present invention, said method further includes plastically deforming the staple to increase the length span to a value which is substantially the same value as the distance span between the two bores of the bore pair.
Additionally, in accordance with the present invention, said step of plastically deforming includes plastically deforming to a strain that is less than 15%.
There is thus also provided, in accordance with the present invention, a method of bone fixation, which includes the steps of:
drilling at least one pair of bores across a fracture interface of a bone;
measuring the distance span between the two bores of the bore pair;
employing a staple for bone fixation, formed of a shape-memory alloy having a fully martensitic phase within a first temperature range, and having a fully austenitic phase within a second temperature range, which is higher than the first temperature range, which includes:
a web having a length span; and
two semicircular end sections, having angles of curvature that are greater than 90°C;
plastically deforming the staple, reversibly, in its martensitic phase, to simultaneously decrease said angle of curvature to 90°C, thus straightening the semicircular end sections, to facilitate insertion into the bone, and to increase the length span of the web to a desired value;
inserting the staple into the bores; and
employing the staple in a partially plastically deformed state, resulting from the length-span increase.
There is thus also provided, in accordance with the present invention, a staple for bone fixation which includes:
a web having:
a length span;
a curvature; and
a thickness,
wherein said staple may be plastically deformed by straightening its curvature, to increase its length span, and wherein the staple is employed in its plastically deformed state.
Additionally, said web includes more than one curvature.
The present invention will be more clearly understood from the accompanying detailed description and drawings, in which same number designations are maintained throughout the figures for similar elements and in which:
Reference is now made to
Staple 10 may have a length span L from as low as 4 mm to as high as 80 or 100 mm, depending on its application. In accordance with a preferred embodiment of the present invention, length span L is between 4 and 25 mm, and preferably between 6 and 18 mm. Preferably, legs 14 are formed at right angles to web 12 and clamping portions 16 are formed at right angles to legs 14, parallel to web 12.
Reference is now made to
1. since there is no 90°C corner that is memorized, length span L of staple 10 may be adjusted in the martensitic phase, for example, by moving bending points 13 along semicircular end sections 19, so as to increase length span L; and
2. pointed edges 18 (
In accordance with other embodiments of the present invention, staple 10 may be asymmetrical, having, for example, one leg 14 (
Reference is now made to
1. As seen in
2. As seen in
3. As seen in
4. As seen in
5. As seen in a cross-sectional view of bone 38, in
6. As seen in
Reference is now made to
As seen in
Additionally, second prong 64 further includes a thin, cam-like head 74, having a width span w that increases in the direction of increasing y. Thin, cam-like head 74 is operable to increase length span L of staple 10.
Preferably, as finger-gripping components 68 are moved towards each other, for closing apparatus 60, thin, cam-like head 74 is arranged to slide between staple receptor 70 and staple 10 mounted thereon, in the direction of increasing y, for a predetermined y value, thus wedging itself between staple receptor 70 and staple 10, deforming staple 10 to width w of thin, cam-like head 74 at the predetermined y value.
Additionally, as seen in
Reference is now made to
In accordance with the present embodiment, first and second prongs 95 and 93 include, at distal end 96, tips 98, which include slits 99, arranged for receiving staple 10 thereon, when apparatus 90 is closed. Tips 98 define an x-axis of the x;y;z coordinate system between them. Tips 98 and slits 99 may be arranged for receiving staple 10 so that its web 12 is parallel with the x-axis and its legs 14 are parallel with the z-axis. Alternatively, tips 98 and slits 99 may be arranged for receiving staple 10 so that its web 12 is parallel with the x-axis and its legs 14 are parallel with a y-axis.
Preferably, as seen in
Preferably, apparatus 90 further includes, at proximal end 58, mechanical stopping component 54, for controlling the amount of opening between first prong 95 and second prong 93, thus predetermining the extent of prying staple 10, and the incremental length-span increase to staple 10.
Reference is now made to
As seen in
Additionally, second prong 108 further includes a thin, cam-like head 110, having a width span w that increases in the direction of increasing y. Thin, cam-like head 110 is operable to increase length span L of staple 10.
Furthermore, second prong 108 includes a through hole 122 and first prong 106 includes a threaded, preferably through hole 120. Bolt 114 includes a head 116, a tip 118, and a threaded portion 124. Preferably, head 116 is a relatively large knob 116, arranged to be rotated by fingers of the user. Preferably, bolt 114 is arranged inside through hole 122 and internally thread hole 120.
Thus, as knob 116 is rotated in the direction of threading portion 124 further into threaded hole 120, the distance between first prong 106 and second prong 108 is decreased, and cam-like head 110 is wedged between channel 112 and a staple 10 mounted thereon, deforming staple 10 to width w of thin, cam-like head 110. The amount of deformation is determined by the number of turns of knob 116. Preferably, a gauge 113, which preferably protrudes from first prong 106 and is arranged to slide in a slit 101 in second prong 108, or arranged to slide along second prong 108, helps the user determine the distance between first and second prongs 106 and 108, and the amount of length increase that is applied to staple 10. Alternatively, a hand-held gauge, not physically attached to the prongs, may be used.
Reference is now made to
In accordance with the present invention, the method of using any of apparatus 60 (FIG. 4A), apparatus 90 (FIG. 5A), apparatus 100 (FIG. 6A), or apparatus 140 (
1. As seen in
2. As seen in
3. Where d>L, the surgeon (not shown) will adjust the length span L of staple 10 by increasing it, using any of the aforementioned apparatus; and
4. As seen in
In accordance with a preferred embodiment of the present invention, staple 10 may be employed in a plastically deformed state that results from the length-span increase. In other words, the deformed shape that results from the length-span increase is the final shape, and staple 10 may be used to provide bone fixation, while in a stress-induced martensite state.
In accordance with a preferred embodiment of the present invention, staples 10 of length spans between 6 and 18 are provided in three length spans, of 4 mm increments, as follows:
1. A staple of 6 mm length span L, arranged for length spans between 6 and 10 mm.
2. A staple of 10 mm length span L, arranged for length spans between 10 and 14 mm.
3. A staple of 14 mm length span L, arranged for length spans between 14 and 18 mm.
Alternatively, staples 10 of length-spans between 5 and 30 are provided in five length spans, of 5 mm increments, as follows:ps
1. A staple of 5 mm length span L, arranged for length spans between 5 and 10 mm.
2. A staple of 10 mm length span L, arranged for length spans between 10 and 15 mm.
3. A staple of 15 mm length span L, arranged for length spans between 15 and 20 mm.
4. A staple of 20 mm length span L, arranged for length spans between 20 and 25 mm.
5. A staple of 25 mm length span L, arranged for length spans between 25 and 30 mm.
Alternatively, staples 10 of length spans between 10 and 100 mm are provided in ten length spans, of 10 mm increments, or in 20 length spans of 5 mm increments.
Alternatively, other length spans and other incremental increases are provided.
Reference is now made to
In accordance with the preferred embodiment of the present invention, staple 150 is plastically deformed to simultaneously achieve the following:
1. form straightedges 30, to facilitate insertion into the bone; and
2. increase length span L1 to a length span L2.
This type of plastic deformation can be achieved, for example, by apparatus 90 (FIGS. 5A and 5B).
Preferably, each semicircular end section 19 has an angle α associated therewith, measured from point 13, wherein α is generally greater than 90°C. Preferably, staple 150 is plastically deformed so that α becomes 90°C. When this happens, a new radius of curvature, R2, is generated, and the length span of web 12 increases from L1 to L2.
Preferably, the plastic deformation is performed while staple 150 is fully martensitic. In accordance with a preferred embodiment of the present invention, staple 150 is fully austenitic at body temperature and is cooled to below room temperature, for example to 0-5°C C., or lower, for the plastic deformation in the martensitic phase. Alternatively, staple 150 is fully martensitic at room temperature, and is plastically deformed at room temperature. Alternatively, staple 150 posses superelasticity and the plastic deformation is performed while staple 150 is fully austenitic, to form stress-induced martensite.
In accordance with a preferred embodiment of the present invention, staple 150 may be employed in its plastically deformed state, which resulted from the length-span increase. In other words, staple 150 may be employed to provide bone fixation, while it is in a stress-induced martensite state.
In accordance with the preferred embodiment of the present invention, the plastic deformation is maintained within an allowable range for restoration of the austenitic shape, as described hereinbelow.
Reference is now made to
For example, given an R1 value of 1.4 mm and a t value of 0.7 mm, so that R1/t=2.00, and given an initial angle α of 165°C, the plastic deformation strain, associated with changing the angle α to 90°C, as read from
The darkly shaded portion of
It will be appreciated by persons versed in the art, that a similar analysis may be made for a staple of another geometry.
Reference is now made to
Preferably, the plastic deformation is performed while staple 200 is fully martensitic. In accordance with a preferred embodiment of the present invention, staple 200 is fully austenitic at body temperature and is cooled to below room temperature, for example to 0-5°C C., or lower, for the plastic deformation in the martensitic phase. Alternatively, staple 200 is fully martensitic at room temperature, and is plastically deformed at room temperature. Alternatively, staple 200 posses superelasticity and the plastic deformation is performed while staple 200 is fully austenitic, to form stress-induced martensite.
In accordance with a preferred embodiment of the present invention, staple 200 may be employed in its plastically deformed state, which resulted from the length-span increase. In other words, staple 200 may be employed to provide bone fixation, while it is in a stress-induced martensite state.
Reference is now made to
In accordance with a preferred embodiment of the present invention, staples 10, 150 and 200 are formed of a shape-memory alloy having a fully martensitic phase within a first temperature range, and having a fully austenitic phase within a second temperature range, which is higher than the first temperature range. Preferably, plastically deforming the staple includes plastically deforming the staple by reversible martensitic deformation.
Preferably, plastically deforming the staple by reversible martensitic deformation includes plastically deforming the staple at a temperature range of the fully martensitic phase.
Alternatively, plastically deforming the staple by reversible martensitic deformation includes plastically deforming the staple in a stress-induced martensitic phase at a temperature range of the fully austenitic phase.
It will be appreciated by persons skilled in the art, that the scope of the present invention is not limited by what has been specifically shown and described hereinabove, merely by way of example. Rather, the scope of the invention is limited solely by the claims, which follow.
Monassevitch, Leonid, Arad, Michael, Laster, Zvi
Patent | Priority | Assignee | Title |
10010321, | Mar 13 2013 | Stryker European Operations Holdings LLC | Adjustable forceps for osteosynthesis clip |
10016198, | Nov 13 2014 | ARTHREX, INC | Staples for generating and applying compression within a body |
10064619, | Nov 13 2013 | Arthrex, Inc. | Staples for generating and applying compression within a body |
10117647, | Sep 03 2015 | BioMedical Enterprises, Inc | Elastic orthopedic implant and method of manufacturing thereof |
10405856, | Sep 06 2007 | TOUCHSTONE INTERNATIONAL MEDICAL SCIENCE CO , LTD | Method for surgical stapling |
10448979, | Oct 10 2011 | Shape changing bone implant and method of use for enhancing healing | |
10456130, | May 07 2014 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
10456131, | May 07 2014 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
10507021, | Mar 15 2013 | Orthohelix Surgical Designs, Inc. | Bone staple storage, inserter, and method for use therewith |
10512459, | Jul 27 2011 | Bone staple, instrument and method of use and manufacturing | |
10610218, | Nov 13 2013 | Arthrex, Inc. | Staples for generating and applying compression within a body |
10639040, | Oct 01 2010 | Covidien LP | Surgical fastener applying apparatus |
10716562, | Mar 19 2009 | OsteoMed LLC | Method and apparatus for delivering a shape memory article to a surgical site |
10779834, | Nov 29 2012 | Cilag GmbH International | Surgical staple with integral pledget for tip deflection |
10820902, | Sep 03 2015 | BioMedical Enterprises, Inc. | Elastic orthopedic implant and method of manufacturing thereof |
10835369, | Dec 07 2015 | CABLE FIX LLC | Soft-tissue fixation device |
10842487, | Oct 20 2017 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
10849618, | May 07 2014 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
10888315, | May 07 2014 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
10898249, | Jan 28 2015 | ARTHREX, INC | Self-compressing screws for generating and applying compression within a body |
11090095, | Feb 16 2012 | BioMedical Enterprises, Inc. | Method and apparatus for an orthopedic fixation system |
11504114, | Mar 15 2013 | Orthohelix Surgical Designs, Inc. | Bone staple storage, inserter, and method for use therewith |
11523820, | Jan 29 2020 | DePuy Synthes Products, Inc. | Shape memory implants and a method and apparatus for the loading and implanting thereof |
11696762, | Oct 01 2010 | Covidien LP | Surgical fastener applying apparatus |
11723663, | Nov 29 2012 | Cilag GmbH International | Surgical staple with integral pledget for tip deflection |
11806059, | Jul 14 2020 | DePuy Synthes Products, Inc. | Shape memory implants and methods and apparatus for the loading and implanting thereof |
6908467, | May 14 2002 | The University of Hong Kong | Supreme distracter |
7780706, | Apr 27 2005 | Trinity Orthopedics, LLC | Mono-planar pedicle screw method, system and kit |
8021389, | May 17 2006 | Warsaw Orthopedic, Inc. | Surgical staple assembly |
8062297, | Jul 24 2008 | Biopro, Inc. | Bone fixation apparatus and method of manufacture |
8137351, | Apr 16 2004 | STRYKER EUROPEAN HOLDINGS III, LLC | Clamp for positioning a superelastic osteosynthesis clip |
8192449, | Oct 25 2005 | Brainlab AG | Non-penetrating fixing device |
8298268, | Apr 27 2005 | Trinty Orthopedics, LLC. | Mono-planar pedicle screw method, system and kit |
8342376, | Jun 10 2005 | Cook Medical Technologies LLC | Medical stapler |
8596514, | Mar 19 2009 | OsteoMed LLC | Method and apparatus for delivering a shape memory article to a surgical site |
8915916, | May 05 2008 | Mayo Foundation for Medical Education and Research | Intramedullary fixation device for small bone fractures |
9017331, | Jul 27 2011 | Bone staple, instrument and method of use and manufacturing | |
9101349, | Feb 16 2012 | BioMedical Enterprises, Inc. | Apparatus for an orthopedic fixation system |
9144427, | Sep 06 2007 | TOUCHSTONE INTERNATIONAL MEDICAL SCIENCE CO , LTD | Surgical method utilizing a true multiple-fire surgical stapler |
9168039, | Sep 06 2007 | TOUCHSTONE INTERNATIONAL MEDICAL SCIENCE CO , LTD | Surgical stapler with staples of different sizes |
9204932, | Feb 16 2012 | BioMedical Enterprises, Inc. | Apparatus for an orthopedic fixation system |
9259222, | Jun 07 2006 | Cook Medical Technologies LLC | Medical stapler |
9339268, | Jul 27 2011 | Bone staple, instrument and method of use and manufacturing | |
9345478, | Sep 06 2007 | TOUCHSTONE INTERNATIONAL MEDICAL SCIENCE CO , LTD | Method for surgical stapling |
9451957, | Jul 27 2011 | Bone staple extrusion instrument and method of use and manufacturing | |
9486212, | Mar 15 2013 | ORTHOHELIX SURGICAL DESIGNS, INC | Bone staple storage, inserter, and method for use therewith |
9585656, | Jun 03 2013 | BioMedical Enterprises, Inc. | Method and apparatus for loading and implanting a shape memory implant |
9655618, | Sep 06 2007 | TOUCHSTONE INTERNATIONAL MEDICAL SCIENCE CO , LTD | Surgical method utilizing a true multiple-fire surgical stapler |
9700362, | Feb 16 2012 | BioMedical Enterprises, Inc. | Method and apparatus for an orthopedic fixation system |
9724146, | Feb 16 2012 | BioMedical Enterprises, Inc. | Method and apparatus for an orthopedic fixation system |
9743926, | Jul 27 2011 | Bone staple, instrument and method of use and manufacturing | |
9855036, | Nov 13 2013 | ARTHREX, INC | Staples for generating and applying compression within a body |
9861357, | Nov 13 2013 | Arthrex, Inc. | Staples for generating and applying compression within a body |
9861413, | Nov 11 2013 | ARTHREX, INC | Screws for generating and applying compression within a body |
9872681, | Mar 19 2009 | OsteoMed LLC | Method and apparatus for delivering a shape memory article to a surgical site |
9901338, | Nov 19 2014 | Biomet Manufacturing, LLC | Shape memory compression staple |
9907551, | Aug 04 2014 | HOWMEDICA OSTEONICS CORP | Surgical instrument for implanting fixation device |
9931115, | Nov 13 2014 | Arthrex, Inc. | Delivery device to deliver a staple |
9962163, | Nov 29 2012 | Cilag GmbH International | Surgical staple with integral pledget for tip deflection |
9987011, | Oct 01 2010 | Covidien LP | Surgical fastener applying apparatus |
D780311, | Nov 20 2014 | BioMedical Enterprises, Inc | Orthopedic implant |
RE49667, | Oct 10 2011 | Shape changing bone implant and method of use for enhancing healing |
Patent | Priority | Assignee | Title |
1422538, | |||
4485816, | Jun 25 1981 | BETA PHASE, INC | Shape-memory surgical staple apparatus and method for use in surgical suturing |
4526174, | Mar 27 1981 | Minnesota Mining and Manufacturing Company | Staple and cartridge for use in a tissue stapling device and a tissue closing method |
4665906, | Oct 14 1983 | Medtronic, Inc | Medical devices incorporating sim alloy elements |
4841960, | Feb 10 1987 | Method and apparatus for interosseous bone fixation | |
5044540, | Mar 05 1990 | Micro Precision, Inc.; MICRO PRECISION, INC | Surgical stapling instrument |
5171252, | Feb 05 1991 | Surgical fastening clip formed of a shape memory alloy, a method of making such a clip and a method of using such a clip | |
5246443, | Apr 28 1992 | Clip and osteosynthesis plate with dynamic compression and self-retention | |
5366479, | Oct 18 1991 | Tyco Healthcare Group LP | Surgical staple for attaching an object to body tissue |
5660188, | May 09 1991 | MEDICREA INternational | Procedure for applying an elastic clip |
6325805, | Apr 23 1999 | Warsaw Orthopedic, Inc | Shape memory alloy staple |
WO9916385, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Oct 10 2000 | LASTER, ZVI | NITI ALLOYS TECHNOLOGIES LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011577 | /0296 | |
Oct 11 2000 | MONASSEVITCH, LEONID | NITI ALLOYS TECHNOLOGIES LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011577 | /0296 | |
Oct 11 2000 | ARAD, MICHAEL | NITI ALLOYS TECHNOLOGIES LTD | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 011577 | /0296 | |
Feb 28 2001 | Niti Alloys Technologies Ltd. | (assignment on the face of the patent) | / | |||
Jun 19 2002 | NITI ALLOYS TECHNOLOGIES LTD | NITI MEDICAL TECHNOLOGIES LTD | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 022910 | /0269 | |
Oct 14 2007 | NITI MEDICAL TECHNOLOGIES LTD | NITI SURGICAL SOLUTIONS LTD | CHANGE OF NAME SEE DOCUMENT FOR DETAILS | 022939 | /0375 |
Date | Maintenance Fee Events |
Jul 13 2007 | M2551: Payment of Maintenance Fee, 4th Yr, Small Entity. |
Jul 28 2011 | M2552: Payment of Maintenance Fee, 8th Yr, Small Entity. |
Apr 24 2015 | ASPN: Payor Number Assigned. |
Sep 11 2015 | REM: Maintenance Fee Reminder Mailed. |
Feb 03 2016 | EXP: Patent Expired for Failure to Pay Maintenance Fees. |
Date | Maintenance Schedule |
Feb 03 2007 | 4 years fee payment window open |
Aug 03 2007 | 6 months grace period start (w surcharge) |
Feb 03 2008 | patent expiry (for year 4) |
Feb 03 2010 | 2 years to revive unintentionally abandoned end. (for year 4) |
Feb 03 2011 | 8 years fee payment window open |
Aug 03 2011 | 6 months grace period start (w surcharge) |
Feb 03 2012 | patent expiry (for year 8) |
Feb 03 2014 | 2 years to revive unintentionally abandoned end. (for year 8) |
Feb 03 2015 | 12 years fee payment window open |
Aug 03 2015 | 6 months grace period start (w surcharge) |
Feb 03 2016 | patent expiry (for year 12) |
Feb 03 2018 | 2 years to revive unintentionally abandoned end. (for year 12) |