magnetron including a cylindrical anode having a resonant space formed therein and a cathode fitted therein, magnets fitted to upper and lower sides of the anode, a yoke fitted on outsides of the anode and the magnets to for a closed circuit, and cooling devices including a main cooling device to form a heat discharge path from the anode, and a supplementary cooling device to form a heat discharge path from the magnet direct or indirectly, wherein the main cooling device is an anode heat conductor having one end closely fitted to an outside surface of the anode, and the other end passed to the yoke and exposed to an external air, and the supplementary cooling device includes a magnet heat conductor closely fitted to an outside surface of the magnet, the magnet heat conductor having one side in contact with the outside case of the magnetron, or a yoke heat conductor closely fitted to an outside surface of a yoke plate, the yoke heat conductor having one side in contact with the outside case of the magnetron.
|
1. A magnetron comprising:
a cylindrical anode having a resonant space formed therein and a cathode fitted therein; magnets fitted to upper and lower sides of the anode; a yoke fitted on outsides of the anode and the magnets to form a closed circuit; and cooling devices including a main cooling device to form a heat discharge path from the anode, and a supplementary cooling device to form a heat discharge path from the magnet direct or indirectly.
2. The magnetron as claimed in
3. The magnetron as claimed in
4. The magnetron as claimed in
5. The magnetron as claimed in
a magnet heat conductor closely fitted to an outside surface of the magnet, the magnet heat conductor having one side in contact with the outside case of the magnetron, and a yoke heat conductor closely fitted to an outside surface of a yoke plate, the yoke heat conductor having one side in contact with the outside case of the magnetron.
6. The magnetron as claimed in
a head closely fitted to an outside surface of the anode, an extension from the head to pass through the yoke, and a heat dissipation plate connected to an outside end of the extension and exposed to external air.
7. The magnetron as claimed in
8. The magnetron as claimed in
11. The magnetron as claimed in
12. The magnetron as claimed in
13. The magnetron as claimed in
14. The magnetron as claimed in
15. The magnetron as claimed in
16. The magnetron as claimed in
17. The magnetron as claimed in
a head closely fitted to an outside surface of the anode, a heat pipe having one end closely fitted to the head, and the other end passed through the yoke to be positioned at an exterior, and a heat dissipation plate connected to an outside end of the heat pipe and exposed to external air.
18. The magnetron as claimed in
19. The magnetron as claimed in
20. The magnetron as claimed in
21. The magnetron as claimed in
22. The magnetron as claimed in
23. The magnetron as claimed in
|
This application claims the benefit of the Korean Application Nos. P2002-21231, and P2002-21232, both filed on Apr. 18, 2002, which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a magnetron having an improved self-cooling performance.
2. Background of the Related Art
In general, the magnetron has applications in microwave ovens, plasma lighting fixtures, dryers, and other microwave systems.
The magnetron, a kind of vacuum tube, emits a thermal electron from a cathode thereof as a power is applied thereto, and the thermal electron emits a microwave by action of strong electric, and magnetic fields. The microwave is forwarded through an antenna, or a feeder, and used as a heat source for heating an object.
In general, the magnetron is provided with an oscillating part and a magnetic circuit part for generating the microwave, an input part for receiving and providing a power to the oscillating part, an output part for forwarding the microwave generated by the oscillating part and the magnetic circuit part, and a cooling part for cooling the magnetron, of which detailed system will be described with reference to FIG. 1.
Referring to
The oscillating part has an anode 11 and a cathode 16. As shown in
The magnetic circuit part is provided with one pair of magnets 12a and 12b, one pair of magnetic poles 13a and 13b, and a yoke 1. As shown in
In the meantime, for keeping an air tightness and vacuum of the inside space of the magnetron, the magnetron is provided with components, such as an A seal 14a, F seal 14b, an upper end shield 18a, and a lower end shield. The A seal 14a, and the F seal 14b of cylindrical metal containers are fitted between a top part of the anode 11 and the output part, and a bottom part of the anode 11 and the input part, for maintaining sealing. For fitting the A seal 14a and the F seal 14b as shown in
The input part has a condenser 23 and a choke coil 23a. For preventing leakage of the microwave from the oscillating part, and protecting the choke coil 23a and a ceramic system 21, there is a filter box 22 fitted under the yoke 1 where the input part is fitted. There is a condenser 23 at one side of the filter box 22, and the choke coil 23a is fitted inside of the filter box 22 so as to be connected with the condenser 23. There are one pair of external connection leads 23b from the choke coil 23a, passed through a ceramic system 21 and connected to the center lead 17a and the side lead 17b.
The output part has an antenna feeder 32, an A ceramic 31, an antenna cap 33. The antenna feeder 32 has one end connected to the vane 15, and the other end extended trough the magnet 12 to an outer upper side of the yoke 1. As shown in
The cooling part 34 has cooling fins 34 and a cooling fan (not shown). The cooling fin 34 has one end connected to an outside surface of the anode 11, and the other end connected to an inside surface of the yoke 1. The cooling fan is fitted to an outside of the yoke 1 for blowing external air toward the yoke 1. To do this, there are an inlet (not shown) and an outlet (not shown) in an outside case (not shown) of the magnetron for drawing and discharging the external air therethrough by using the cooling fan.
The operation of the magnetron will be described.
When power is provided to the oscillating part through the input part, thermal electrons are emitted from the cathode 16 to the interaction space 15a, where a magnetic field formed by one pair of the magnets 12a and 12b is focused through the one pair of magnetic poles 13a and 13b. According to this, the thermal electrons in the interaction space 15a are made to circulate by the magnetic field, such that the microwave is generated as oscillation of the thermal electrons is kept excited as the thermal electrons are synchronized to the resonance spaces of the anode 11.
The microwave generated thus is transmitted through the antenna feeder 32 extended from the vane 15 to an outside, and emitted to outside through the A ceramic 31 and the antenna cap 33. The microwave emitted to outside of the magnetron cooks or warms up food when the magnetron is applied to a microwave oven, and emits light by exciting plasma when the magnetron is applied to lighting fixtures or the like.
In the meantime, a microwave energy which fails in emission to outside of the anode 11 after being generated in the oscillating part is dissipated as heat, which is dissipated by the cooling fin 34 and the cooling fan to outside of the anode 11. That is, the heat is transmitted from the anode 11 to the yoke 1 through the plurality of cooling fins 34, and the heat transmitted to the yoke 1 is heat exchanged with external air blown by the cooling fan, to dissipate the heat and cool down the magnetron.
However, not all the heat from the anode 11 is dissipated through the cooling fin 34 and the cooling fan, but a portion thereof is transmitted to the magnets 12a and 12b adjacent thereto. Because the magnets 12a and 12b on a direct heat transmission path from the anode 11 have no other heat dissipation path, the magnets 12a and 12b are involved in heating to a temperature similar to the anode 11. The long time exposure of the magnets 12a and 12b to a high temperature affects an intensity of the magnetic field and the magnetic circuit, which cause power drift of the magnetron.
When the magnetron is cooled down with the cooling fan, the cooling fan generates noise and vibration when in operation, and the cooling fan requires a fitting space, that makes the magnetron larger.
The outside case requires the inlet and the outlet for introduction and discharge of the external air to/from the outside case. If the magnetron is applied to a product to be disposed in outdoor such as a light fixture, the inlet/outlet in the outside case may allow rain, dusts, and insects to enter therein, which may cause operative problem and frequent trouble of the magnetron.
Accordingly, the present invention is directed to a magnetron that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide an excellent air cooling type magnetron in which heat dissipation paths of an anode and magnets are formed together.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, the magnetron includes a cylindrical anode having a resonant space formed therein and a cathode fitted therein, magnets fitted to upper and lower sides of the anode, a yoke fitted on outsides of the anode and the magnets to form a closed circuit, and cooling devices including a main cooling device to form a heat discharge path from the anode, and a supplementary cooling device to form a heat discharge path from the magnet direct or indirectly.
The main cooling device is an anode heat conductor having one end closely fitted to an outside surface of the anode, and the other end passed to the yoke and exposed to an external air.
The supplementary cooling device includes a magnet heat conductor closely fitted to an outside surface of the magnet, having one side in contact with the outside case of the magnetron, a yoke heat conductor closely fitted to an outside surface of a yoke plate, the yoke heat conductor having one side in contact with the outside case of the magnetron, or a magnet heat conductor closely fitted to an outside surface of the magnet, the magnet heat conductor having one side in contact with the outside case of the magnetron, and a yoke heat conductor closely fitted to an outside surface of a yoke plate, the yoke heat conductor having one side in contact with the outside case of the magnetron.
The anode heat conductor includes a head closely fitted to an outside surface of the anode, an extension from the head to pass through the yoke, and a heat dissipation plate connected to an outside end of the extension and exposed to external air, or a head closely fitted to an outside surface of the anode, a heat pipe having one end closely fitted to the head, and the other end passed through the yoke to be positioned at an exterior, and a heat dissipation plate connected to an outside end of the heat pipe and exposed to external air. Both ends of the heat pipe are inserted in the head and the heat dissipation plate, respectively.
The head includes at least two members for detachably fitting to surround an outside surface of the anode.
The magnetron further includes a heat transmission material applied to a part the outside surface of the anode is in contact with the head. The heat transmission material is a grease, or a paste.
The heat dissipation plate includes a plurality of heat dissipation fins fitted thereto. The heat dissipation fin is a thin and long plate.
The heat dissipation plate forms one face of the outside case. The heat dissipation fin is a thin and long plate fitted to an outside surface of the outside case.
The magnetron further including insulating members fitted between both ends of the anode and the magnets, and between the magnets and the yoke.
The insulating member is formed of mica or asbestos, in a form of a disk or polygonal plate having a hole in a central part.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention:
In the drawings:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. In describing the embodiments of the present invention, the same parts will be given the same names and reference symbols, and repetitive descriptions of which will be omitted.
The magnetron of the present invention includes an oscillating part having a resonant space therein and a cylindrical anode 11 with a cathode fitted therein; a magnetic circuit part having one pair of magnets 12a and 12b over and under the anode 11, and a yoke 1 on outsides both of the anode 11 and the magnets 12a and 12b to form a magnetic closed circuit; an input part for applying power to the oscillating part; ordinary components for maintaining air tightness of the magnetron; an output part for forwarding the microwave generated by the oscillating part and the magnetic circuit part to outside of the magnetron; and cooling devices having a main cooling device and a supplementary cooling device for cooling down the magnetron.
Because other components of the magnetron of the present invention except the cooling devices are the same with the related art, components of the present invention identical to the related art will be given the same reference symbols, and the present invention will be described focused on a structure and function of the cooling devices while structural details and functions of other components are omitted for avoiding repetition.
The cooling devices include a main cooling device forming a heat discharge path of the anode 11 for cooling down the anode 11, and a supplementary cooling device forming a heat discharge path of the magnets 12a and 12b or the yoke 1 for cooling the magnets 12a and 12b directly or indirectly. There may be a variety of embodiments of the present invention depending on systems of the main cooling device and the supplementary cooling device and how the main cooling device and the supplementary cooling device are combined, of which typical embodiments will be described with reference to the attached drawings.
Referring to
The anode heat conductor 50 has one side part closely fitted to an outside surface of the anode 11, and the other side part passed through the yoke 1 and exposed to an outside air. Typical two preferred embodiments of the anode heat conductor 50 mounted thus will be explained, with reference to the attached drawings.
Referring to
Referring to
The heat pipe 52a is an ordinary heat pipe having capillary tubes each with a wick 52b provided therein for circulating a working fluid of good volatility. Operation principle of the heat pipe 52a will be described, briefly.
The heat pipe 52a hap the working fluid of a liquid state inside of the wick 52b flowing in a direction from the heat dissipation plate 53a to the head 51a. Then, the working fluid flows to an outside of the wick 52b along the capillary tube while the working fluid heat exchanges with the head 51a and vaporizes, and flows toward the heat dissipation plate 53a along the outside of the wick 52b. The working fluid of a gas state reached to the heat dissipation plate 53a is changed to the working fluid of a liquid state as the working fluid of a gas state heat exchanges with the heat dissipation plate 53a, and flows toward the head 51a through an inside of the wick 52b again.
The heat pipe 52a has an excellent heat transfer efficiency better than an ordinary heat transfer in which the heat exchange is made by simple conduction or convection because the working fluid absorbs or discharges heat from/to environments while the working fluid is involved in a phase change. Therefore, the heat pipe 52a in the anode heat conductor 50a enhances the cooling capability.
The heat pipe 52a may be formed such that both ends thereof are inserted in the head 51a and the heat dissipation plate 53a for enhancing the heat transfer.
An ordinary heat transmission material, such as grease and paste, is applied to a part the head 51 or 51a of the anode heat conductor 50 or 50a and the outside surface of the anode 11 are in contact for improving the heat transfer.
As shown in
Alternatively, as shown in
In the meantime, referring to
The heat discharge path of the preferred embodiment of the present invention will be described with reference to FIG. 4.
Most of the heat is transferred from the anode 11 to the heat dissipation plate 53 quickly through the anode heat conductor 50, to cool down the anode 11 as the plurality of heat dissipation fins 54 on the heat dissipation plate 53 make heat exchange with naturally circulating air by convection to dissipates the heat.
Along with this, a portion of the heat is transferred from the anode 11 to the magnet 12a or 12b fitted to top and bottom of the anode 11. The heat transferred to the magnet 12a or 12b is in turn transferred to the outside case 41 through the magnet heat conductor 60, and the outside case 41 makes heat exchange with naturally circulating air by convention to cool down the magnet 12a or 12b.
Because the anode heat conductor 50 and the magnet heat conductor 60 are provided, to transfer a portion of heat transferred to the magnet 12a or 12b from the anode 11 to the outside case 41 through the magnet heat conductor 60, the cooling capability is significantly excellent compared to the related art. The cooling capability of the magnetron of the present invention and the cooling capability of the magnetron of the related art will be described with reference to
Referring to
As a result of the test, it can be known the temperature of the anode 11 is significantly lower than the related art too owing to the heat transfer through the magnet heat conductor 60 too.
Referring to
As a result of the test, it can be known the temperature of the magnet 12a or 12b having the magnet heat conductor 60 has almost no thermal load.
Accordingly, the magnetron in accordance with one preferred embodiment of the present invention, not only prevents degradation of the magnets 12a and 12b, but also prevents a magnetic field characteristic change, power drift and reduced lifetime of the magnetron caused by the degradation of the magnets 12a and 12b in advance.
In the meantime, the supplementary cooling device may be a yoke plate heat conductor 70, such an embodiment will be described with reference to FIG. 6.
Referring to
Referring to
A process of heat dissipation in accordance with another preferred embodiment of the present invention will be described with reference to FIG. 7.
Most of the heat is transferred to the heat dissipation plate 53 from the anode 11 through the anode heat conductor 50, to cool down the anode 11 as the plurality of the heat dissipation fins 54 on the heat dissipation plate 53 makes heat exchange with naturally circulating outside air by convection.
Along with this, a portion of the heat is transferred from the anode 11 to the magnets 12a and 12b on top and bottom of the anode 11, which is then transferred to the yoke 1 adjacent to the magnets 12a and 12b. Then, as shown in
Since the heat, generated at the anode 11 and transferred to the magnets 12a and 12b, is dissipated toward the outside case 41 through the yoke 1 indirectly, the anode heat conductor 50 and the yoke heat conductor 70 provided together enhances a cooling capability in comparison to the related art. The cooling capabilities of the magnetrons of the another embodiment of the present invention and the related art will be described with reference to
Referring to
Referring to
Referring to
Eventually, it can be known from above test result that the provision of the yoke heat conductor 70 to the magnetron Facilitates effective cooling of, not only the anode 11 and yoke 1, but also magnets 12a and 12b, that prevents degradation and performance deterioration caused by exposure of the magnets 12a and 12b to a high temperature for a long time.
Meanwhile, the supplementary cooling device may be fitted both to the magnet heat conductor 60 and the yoke heat conductor 70. Such an embodiment is illustrated in
Insulating members 55 and 55a may be provided between the anode 11 and the magnets 12a and 12b and the yoke 1.
The insulating member 55 may be fitted between both ends of the anode 11 and the magnets 12a and 12b, or between the magnets 12a and 12b and the yoke 1. Also, the insulating member 55 may be fitted between both ends of the anode 11 and the magnets 12a and 12b, between the magnets 12a and 12b and the yoke 1.
The insulating member 55 may be formed of a material having an excellent insulating property, such as mica, asbestos, and the like, in a disk form with a central hole 55', or a polygonal form with a central hole 55a' as shown in
The fitting of the insulating member 55 or 55a between the anode 11 and the magnets 12a and 12b and the magnets 12a and 12b and the yoke 1 prevents temperature rise of the magnets 12a and 12b caused by a heat transfer, because heat transfer, not only from the anode 11 to the magnets 12a and 12b directly, but also from the anode 11 to the magnets 12a and 12b through the yoke 1 indirectly, can be prevented. Accordingly, the embodiment can also prevent the degradation of the magnets 12a and 12b and the power drift of the magnetron caused by the degradation.
The discharge of heat from the anode 11 to an exterior through the heat discharge path of the anode heat conductor directly, and the discharge of the heat transferred to the magnets 12a and 12b from the anode 11 to the exterior through the magnet heat conductor 60 and the yoke heat conductor 70 indirectly, not only enhances the cooling capability of the magnetron, but also restricts temperature rise of the magnets 12a and 12b, effectively.
The fitting of the heat insulating members 55 cuts of heat transfer to the magnets 12a and 12b, to prevent degradation of the magnets 12a and 12b.
It is preferable that the heat conductors and the insulating members are provided selectively depending on a capacity of the magnetron, and provided fully only when required for avoiding the system from making complicate unnecessarily.
As has described, the magnetron of the present invention has the following advantages.
First, the heat conductors for cooling the anode, the magnets and the yoke and the insulating members for insulating heat from the magnetron permits to maintain a temperature of the magnet lower than the related art even if an output of a product having the magnetron applied thereto is high, which prevents degradation of the magnets and subsequent power drift of the magnetron, permits to secure functional stability, and to prevent reduction of a lifetime.
Second, the effective cooling of the magnetron only with the naturally circulating air can dispense with the inlet and outlet in the outside case, permitting to provide an enclosed type of outside case, to permit to secure reliability of the magnetron even if the magnetron is applied to a product installed in an outdoor, since no rain drops and the like can not enter into the magnetron.
Third, the elimination of the cooling fan from the magnetron permits elimination of vibration or noise from the source.
Fourth, not only the elimination of the cooling fan, but also the unification of the heat dissipation plate with the outside case, permit reduction of a size of the magnetron even if the present invention is applied to a magnetron of a large capacity.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
Patent | Priority | Assignee | Title |
6847023, | Sep 26 2002 | Samsung Electronics Co., Ltd. | Magnetron for microwave ovens |
6876152, | Dec 17 2002 | LG Electronics Inc. | Cooling apparatus of plasma lighting system |
7771933, | May 23 2003 | BIO-RAD LABORATORIES, INC | Localized temperature control for spatial arrays of reaction media |
8723420, | Dec 25 2008 | Panasonic Corporation | Magnetron and microwave-using equipment |
8945881, | May 23 2003 | Bio-Rad Laboratories, Inc. | Localized temperature control for spatial arrays of reaction media |
9623414, | May 23 2003 | Bio-Rad Laboratories, Inc. | Localized temperature control for spatial arrays of reaction media |
Patent | Priority | Assignee | Title |
4426601, | Jul 14 1980 | Hitachi, Ltd. | Magnetron |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Feb 13 2003 | LEE, YONG SOO | LG Electronics Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013809 | /0559 | |
Feb 13 2003 | LEE, JONG SOO | LG Electronics Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013809 | /0559 | |
Feb 25 2003 | LG Electronics Inc. | (assignment on the face of the patent) | / |
Date | Maintenance Fee Events |
Oct 27 2004 | ASPN: Payor Number Assigned. |
Sep 14 2007 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Jul 08 2010 | RMPN: Payer Number De-assigned. |
Jul 12 2010 | ASPN: Payor Number Assigned. |
Sep 20 2011 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Sep 25 2015 | M1553: Payment of Maintenance Fee, 12th Year, Large Entity. |
Date | Maintenance Schedule |
Apr 06 2007 | 4 years fee payment window open |
Oct 06 2007 | 6 months grace period start (w surcharge) |
Apr 06 2008 | patent expiry (for year 4) |
Apr 06 2010 | 2 years to revive unintentionally abandoned end. (for year 4) |
Apr 06 2011 | 8 years fee payment window open |
Oct 06 2011 | 6 months grace period start (w surcharge) |
Apr 06 2012 | patent expiry (for year 8) |
Apr 06 2014 | 2 years to revive unintentionally abandoned end. (for year 8) |
Apr 06 2015 | 12 years fee payment window open |
Oct 06 2015 | 6 months grace period start (w surcharge) |
Apr 06 2016 | patent expiry (for year 12) |
Apr 06 2018 | 2 years to revive unintentionally abandoned end. (for year 12) |