A convertible roof including a mechanism to actively control a second roof bow. In another aspect, a unique and novel way to control the folding of the convertible roof mechanism is employed such that a portion of the convertible roof serves as a cover that conceals the convertible roof within the boot well. In another aspect, the convertible roof is a "Z" folding top having four pairs of roof rails is also disclosed.
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30. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
a roof cover moveable between a stowed position and a raised position; a first pair of roof rails; a first roof bow extending transversely between said first pair of roof rails; a second pair of roof rails pivotably connected to said first pair of roof rails; a second roof bow pivotably connected to and extending transversely between said second pair of roof rails; and a second bow control assembly that controls movement of said second roof bow relative to said second pair of roof rails, wherein an exterior portion of said roof cover supported by said first roof bow faces upward when in said stowed position.
51. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
a roof cover moveable between a stowed position and a raised position; a first pair of roof rails; a first roof bow extending transversely between said first pair of roof rails; a second pair of roof rails; a pair of multi-link hinge assemblies pivotally coupling said first pair of roof rails to said second pair of roof rails; a second roof bow pivotally connected to and extending transversely between said second pair of roof rails, said second roof bow being a member distinct from said multi-link hinge assemblies; and a second bow control assembly that controls movement of said second roof bow relative to said second pair of roof rails.
23. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
a roof cover moveable between a stowed position and a raised position; a first pair of roof rails; a first roof bow extending transversely between said first pair of roof rails; a second pair of roof rails pivotably connected to said first pair of roof rails; a second roof bow pivotably connected to and extending transversely between said second pair of roof rails; and a second bow control assembly that controls movement of said second roof bow relative to said second pair of roof rails, wherein a vertical plane defined by an elongated cross car portion of said second roof bow is between fore and aft ends of said second pair of roof rails when said cover is in said raised position.
43. A method of actively controlling a second roof bow of a convertible roof moveable between raised and stowed positions comprising the steps of:
(a) pivotably coupling a first pair of roof rails connected by a first roof bow to a second pair of roof rails with a first pair of multi-link hinge assemblies; (b) pivotably connecting the second roof bow, which is a member distinct from said first pair of multi-link hinge assemblies, to at least one of said first and second pairs of roof rails; (c) controlling movement of said first pair of roof rails relative to said second pair of roof rails with said first pair of hinge assemblies; and (d) controlling movement of said second roof bow relative to said at least one of said first and second pairs of roof rails so that said second roof bow is positioned in a desired orientation.
46. A method of covering a portion of a convertible roof within a stowage compartment with another portion of the convertible roof comprising the steps of:
(a) pivotably coupling a first pair of roof rails connected by a first roof bow to a second pair of roof rails with a first pair of hinge assemblies; (b) supporting a portion of the convertible roof on said first roof bow; (c) pivotably coupling a third pair of roof rails to said second pair of roof rails with a second pair of hinge assemblies; and (d) folding said first, second and third pairs of roof rails relative to one another to form a Z-shape when the roof is in the stowage compartment with an exterior portion of the convertible roof supported by said first roof bow facing upward and an upwardly facing portion of said first pair of roof rails in a fully raised position facing upwardly when the roof is in the stowage compartment.
55. A method of covering a portion of a convertible roof within a stowage compartment with a portion of the convertible roof comprising the steps of:
(a) pivotably coupling a first pair of roof rails connected by a first roof bow to a second pair of roof rails with a first pair of hinge assemblies; (b) supporting a portion of the convertible roof on said first roof bow; (c) pivotably coupling a third pair of roof rails to said second pair of roof rails with a second pair of hinge assemblies; and (d) folding said first, second and third pairs of roof rails relative to one another to form a Z-shape when the roof is in the stowage compartment with an exterior portion of the convertible roof supported by said first roof bow facing upward and said first pair of roof rails pivoting forwardly relative to said second pair of roof rails when moving the convertible roof from a raised position to a stowed position.
53. A method of actively controlling a second roof bow of a convertible roof moveable between raised and stowed positions comprising the steps of:
(a) pivotably coupling a first pair of roof rails connected by a first roof bow to a second pair of roof rails with a first pair of multi-link hinge assemblies; (b) pivotably connecting the second roof bow to at least one of said first and second pairs of roof rails; (c) controlling movement of said first pair of roof rails relative to said second pair of roof rails with said first pair of hinge assemblies; and (d) controlling movement of said second roof bow relative to said at least one of said first and second pairs of roof rails so that said second roof bow is positioned in a desired orientation and a vertical plane defined by an elongated cross car portion of said second roof bow is between fore and aft ends of said second pair of roof rails when the convertible roof is in the raised position.
1. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
(a) a roof cover; and (b) a folding mechanism supporting at least a portion of said roof cover, said folding mechanism being moveable between a stowed position and a raised position, said folding mechanism comprising: (i) a first pair of roof rails; (ii) a first roof bow that extends transversely between said first pair of roof rails, said first roof bow supporting a portion of said roof cover; (iii) a second pair of roof rails; (iv) a third pair of roof rails pivotably coupled to said second pair of roof rails; and (v) a first pair of hinge assemblies pivotably coupling said first pair of roof rails to said second pair of roof rails, said first pair of hinge assemblies controlling movement of said first pair of roof rails relative to said second pair of roof rails so that said first, second, and third pairs of roof rails form a Z-shape and an exterior portion of said roof cover supported by said first roof bow faces upward when said folding mechanism is in said stowed position. 49. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
(a) a roof cover; and (b) a folding mechanism supporting at least a portion of said roof cover, said folding mechanism being moveable between a stowed position and a raised position, said folding mechanism comprising: (i) a first pair of roof rails; (ii) a first roof bow that extends transversely between said first pair of roof rails, said first roof bow supporting a portion of said roof cover; (iii) a second pair of roof rails; (iv) a third pair of roof rails pivotably coupled to said second pair of roof rails; (v) a fourth pair of roof rails pivotably coupled to said third pair of roof rails; and (vi) a first pair of hinge assemblies pivotably coupling said first pair of roof rails to said second pair of roof rails, said first pair of hinge assemblies controlling movement of said first pair of roof rails relative to said second pair of roof rails so that said first, second, and third pairs of roof rails form a Z-shape and an exterior portion of said roof cover supported by said first row bow faces upward when said folding mechanism is in said stowed position. 13. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
a roof cover; and a top stack mechanism supporting at least a portion of said roof cover, said top stack mechanism being moveable between a stowed position and a raised position, said top stack mechanism comprising: a first pair of roof rails; a first roof bow that extends transversely between said first pair of roof rails, said first roof bow supporting a portion of said roof cover; a second pair of roof rails; a first pair of hinge assemblies pivotably coupling said first pair of roof rails to said second pair of roof rails, said first pair of hinge assemblies controlling movement of said first pair of roof rails relative to said second pair of roof rails; a third pair of roof rails; a second pair of hinge assemblies pivotably coupling said third pair of roof rails to said second pair of roof rails, said second pair of hinge assemblies controlling movement of said second pair of roof rails relative to said third pair of roof rails; and a connecting member coupling said first pair of hinge assemblies to said second pair of hinge assemblies so that movement of said second pair of hinge assemblies causes movement of said first pair of hinge assemblies. 32. A convertible roof system for an automotive vehicle, said convertible roof system comprising:
a roof cover; and a mechanism attached to the automotive vehicle and supporting at least a portion of said roof cover, said mechanism being moveable between a stowed position and a raised position, said raised position corresponding to said roof cover covering at least a portion of a passenger compartment in the automotive vehicle, and said stowed position corresponding to said roof cover being in a storage compartment aft of said passenger compartment, said mechanism comprising: a first pair of roof rails each having opposite fore and aft ends, said first pair of roof rails being connected by a first roof bow that extends transversely between said first pair of roof rails; a second pair of roof rails each having opposite fore and aft ends, said fore ends of said second pair of roof rails being pivotably connected to said aft ends of said first pair of roof rails; a second roof bow pivotably connected to at least one of said pairs of roof rails; and a first pair of multilink hinge assemblies controlling movement of said first pair of roof rails relative to said second pair of roof rails and movement of said second roof bow to control positioning of said second roof bow, said first pair of hinge assemblies each having first and second links, said first links being pivotably connected to said first pair of roof rails and pivotably connected to said second links and said second links being pivotably connected to said second pair of roof rails.
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(e) pivotably coupling a third pair of roof rails to said second pair of roof rails with a second pair of multi-link hinge assemblies; (f) controlling movement of said third pair of roof rails relative to said second pair of roof rails with said second pair of hinge assemblies; and wherein said step (d) includes coupling said second roof bow to said second pair of hinge assemblies so that movement of said second pair of hinge assemblies controls movement of said second roof bow.
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This invention generally relates to convertible roofs for automotive vehicles and, more particularly, to a convertible roof that is stored in a stowage compartment of the vehicle with an exterior portion of the roof facing upward and covering the compartment.
Traditional soft-top convertible roofs for automotive vehicles typically employ three, four or five roof bows, having an inverted U-shape spanning transversely across the vehicle for supporting a vinyl, canvas or polyester fabric pliable roof cover. A number one roof bow is mounted to a pair of front roof rails and is typically latched to a stationary front header panel of the automotive vehicle body disposed above the front windshield. A number two roof bow is typically mounted to a pair of center roof rails which are pivotably connected to the front roof rails. Furthermore, the number three, four and any additional optional roof bows are commonly mounted to a pair of rear roof rails which are pivotably coupled to the center roof rails. The roof cover can also have a hard or rigid portion along with the pliable portion. For example, reference should be made to U.S. Pat. No. 5,429,409 entitled "Convertible Top", which is incorporated by reference herein. Most traditional convertible roofs are stowed in a boot well or stowage compartment that is located aft of a passenger compartment in the vehicle. A boot or tonneau cover is then used to cover the boot well and conceal the convertible roof from view and/or protect the stowed roof from the environment.
The use of a boot cover or tonneau cover increases the cost and complexity of a vehicle with a convertible roof. Additionally, the separate boot cover also increases the number of operating parts and material required to conceal the stowed convertible roof from view and/or protect it from the environment. Therefore, it would be desirable if the boot cover could be integrated into the convertible roof such that a portion of the convertible roof also functions as the boot cover when the convertible roof is in its stowed position.
Traditional soft-top convertible roofs can present a packaging (stowing) difficulty when it is desired to use a "Z" folding roof. The difficulty is more pronounced when a "Z" folding roof is desired to be used on a larger vehicle (vehicle having front and rear seating areas). Traditional "Z" folding roofs have second and subsequent roof bows that are passively controlled and rely upon the movement of the flexible cover to position the roof bows when the convertible roof is transitioned from raised and stowed positions and typically have three pairs of coupled roof rails. Passively controlling the second roof bow, however, may not position the second roof bow in a proper orientation or may require excessive stowage space. Additionally, the use of three pairs of coupled roof rails also adds to the packaging difficulty. Therefore, it would be desirable to actively control the second and/or subsequent roof bows to control the positioning of the roof bows when transitioning from raised and stowed positions. It would also be desirable to provide a "Z" folding roof that utilizes a fourth pair of roof rails.
In accordance with the present invention, a convertible roof is provided which includes a mechanism to actively control a second roof bow. In another aspect of the present invention, a unique and novel way to control the folding of the convertible roof mechanism is employed such that a portion of the convertible roof serves as a cover that conceals the convertible roof within the boot well.
Along with actively controlling a second roof bow and controlling the top so that a portion serves as a cover, additional objects, advantages and features of the present invention will become apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the preferred embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
Referring to
Folding mechanism 28 includes first roof bow 38 that extends transversely across vehicle 22 and has a front edge 39 that is latched to a stationary front header panel of vehicle 22 disposed above the front windshield when in the fully raised position, as shown in FIG. 1A. First roof bow 38 controls the soft portion 34 of cover 30. First roof bow 38 is fixedly connected to a front roof rail 40 Alternatively, first roof bow 38 can be formed integrally with front roof rail 40; for example, first bow 38 and front roof rail 40 can be integrally cast from aluminum or a magnesium alloy. Front roof rail 40 is pivotably coupled to a front center roof rail 42 by a first multi-link hinge assembly (MHA) 44. First MHA 44 controls the rotation of front roof rail 40 relative to front center roof rail 42.
Referring now to
Front center roof rail 42 is pivotably coupled to a rear center roof rail 60 by a second multi-link hinge assembly (MHA) 62. As can best be seen in
Second MHA 62 also controls the operation of first MHA 44 via first control link 58. As was stated above, the front end portion of first control link 58 is pivotably connected to first MHA 44 at pivot 54. A back end portion of first control link 58 is pivotably connected to second MHA 62 and, more specifically, to third link 66 at pivot 76. When second MHA 62 moves, first control link 58 moves which in turn causes first MHA 44 to also move. Thus, not only does the movement of second MHA 62 control the rotation of front center roof rail 42 relative to rear center roof rail 60, it also controls the movement of first MHA 44, via first control link 58, which in turn controls the rotation of front roof rail 40 relative to front center roof rail 42.
First control link 58 also controls the movement of a second roof bow 78. As can best be seen in
As can be seen in
Referring now to
As can be seen in
Referring now to
When convertible roof 20 is moved from its stowed position to its raised position, folding mechanism 28 operates in a reverse fashion. The driving element (not shown) will be operated to cause rear roof rail 90 to rotate about pivot 100 in a counter clockwise direction. The counter clockwise rotation of rear roof rail 90 causes second control link 102 and rear center roof rail 60 to move to the left and rotate clockwise relative to rear roof rail 90 and balance link 94. The movement of second control link 102 to the left causes second MHA 62 to rotate front center roof rail 42 counter clockwise relative to rear center roof rail 60. Second MHA 62 also pulls first control link 58 away from first MHA 44 which in turn causes front roof rail 40 to rotate clockwise relative to front center roof rail 42. The movement of first control link 58 also causes control assembly 80 to rotate second roof bow 78 clockwise relative to front center roof rail 42. The movement of folding mechanism 28 causes roof cover 30 to expand and begin to unfold along with folding mechanism 28. The expanding of roof cover 30 causes third and fourth roof bows 106 and 108 to rotate relative to folding mechanism 28 about respective pivots 104 and 110 as roof cover 30 unfolds. Backlite 36 also begins to unfold from stowage compartment 26 as roof cover 30 unfolds. When folding mechanism 28 reaches its fully raised position, roof cover 30 is taught and front edge 39 of first roof bow 38 can be latched to the front header of vehicle 22 above the front windshield. The active controlling of second roof bow 78 by control assembly 80 positions second roof bow 78 in a desired orientation.
While various aspects of convertible roof 20 and folding mechanism 28 have been disclosed, it will be appreciated that many other variations may be employed without departing from the scope of the present invention. For example, MHAs 44, 62 may be more than four-bar linkages. Additionally, the attachment of first control link 58 to first MHA 44 can be at a location other than pivot 54. For example, first control link 58 can be pivotably connected to only one of first or second links 48 and 52. The exact location of the various pivots of folding mechanism 28 can vary from their locations as shown in the drawings and still be within the scope of the present invention. For example, pivot 46 that pivotably connects front roof rail 40 to front center roof rail 42 can be located further toward the front end of front roof rail 40. Furthermore, the specific configurations and orientations of the various linkages and roof rails can have shapes that differ from those shown and still be within the scope of the present invention. Additionally, the roof can be stowed in a rear seating area of the passenger compartment.
The foregoing discussion discloses and describes merely an exemplary embodiment of the present invention. One skilled in the art will readily recognize from such discussion, and from the accompanying drawings and claims, that various changes, modifications and variations can be made therein without departing from the spirit and scope of the invention as defined in the following claims.
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