Changes occurring downhole during a fracturing process can create or reflect pressure signals. Capturing and evaluating such pressure waves during fracturing enables personnel to monitor, in real time or later, what happens downhole. When a fracture extends, a burst of acoustic noise is embodied in a pressure wave or signal, as is noise coming from other sources. By transforming time-based pressure signals to a frequency base, one can monitor this acoustic noise. In a particular implementation, a waterfall plot of frequency spectra at successive time slices of the original signal is used to determine frequency ridges, such as a ridge of decreasing frequencies indicates fracture extension and a ridge of increasing frequencies indicates either closure or proppant backing up in the fracture. Filtering, such as wavelet filtering, can be used. A fracturing process can be controlled in response to determining whether the fracture is extending.
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29. A fracturing method, comprising:
pumping a fracturing fluid into a well such that a fracture in an adjacent formation forms and pressure signals are generated; sensing the pressure signals; determining frequencies at various times of the sensed pressure signals; creating a plot of the frequencies at the various times; and determining from the plot whether the fracture is extending into the formation.
3. A fracture monitoring method, comprising:
sensing pressure over time during a fracturing process performed on a well such that pressure data is obtained; making a frequency analysis of the pressure data, including making a waterfall plot of frequency data obtained in response to the pressure data; and using the waterfall plot to determine at least one characteristic of a fracture formed by the fracturing process.
1. A fracture monitoring method, comprising:
creating frequency spectrum data in response to a pressure in a well sensed over time during a fracturing process performed on the well; and determining from the frequency spectrum data at least one characteristic of a fracture formed by the fracturing process, in response to a declining frequency defined in the frequency spectrum data, that the fracture is being extended by the fracturing process.
19. A computer-implemented fracture monitoring method, comprising:
receiving in a computer pressure data obtained over time from a well undergoing a fracturing process; performing in the computer a transform on pressure data received in the computer to provide frequency data for selected times of the pressure data; and using the frequency data to determine whether a fracture created by the fracturing process is extending, including determining decreasing and increasing frequency sections within the frequency data.
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the method further comprises filtering the pressure data; and making a frequency analysis is performed on the filtered pressure data.
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the method further comprises filtering the pressure data in the computer; and performing a transform is performed on the filtered pressure data.
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the method further comprises filtering the sensed pressure signals to provide filtered pressure data signals; and determining frequencies is performed on the filtered pressure data signals.
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This invention relates generally to fracturing subterranean formations and to fracture monitoring methods.
There are various uses for fractures created in subterranean formations. In the oil and gas industry, for example, fractures may be formed in a hydrocarbon-bearing formation to facilitate recovery of oil or gas through a well communicating with the formation.
Fractures can be formed by pumping a fracturing fluid into a well and against a selected surface of a formation intersected by the well. Pumping occurs such that a sufficient hydraulic pressure is applied against the formation to break or separate the earthen material to initiate a fracture in the formation.
A fracture typically has a narrow opening that extends laterally from the well. To prevent such opening from closing too much when the fracturing fluid pressure is relieved, the fracturing fluid typically carries a granular or particulate material, referred to as "sand" or "proppant," into the opening of the fracture. This material remains in the fracture after the fracturing process is finished. Ideally, the proppant in the fracture holds the separated earthen walls of the formation apart to keep the fracture open and provides flow paths through which hydrocarbons from the formation can flow at increased rates relative to flow rates through the unfractured formation. In another application, acids are used to create uneven surfaces so that the fracture does not completely close, thus still providing effective flow channels through the fracture.
Such a fracturing process is intended to stimulate (that is, enhance) hydrocarbon production from the fractured formation. Unfortunately, this does not always happen because the fracturing process can damage rather than help the formation (for example, proppant can clog the fracture tip to produce a "screenout" condition).
Stimulating wells that behave nicely (for example, wells that are easily stimulated) allows service companies and operators to follow standard procedures commonly performed on such wells. No special attention needs to be placed upon specifics, such as how the fracture behaves; decisions and actions are based upon the experience the industry has acquired over many years.
However, as the hydrocarbon supply decreases and demand for it increases, the hunt for hydrocarbons becomes more challenging. New technologies, such as fluid chemistry and rheology, or even new stimulation techniques enter the marketplace. These techniques claim to provide better fracture creation, better conductivities, permeability modifications, and more. As these technologies are used, new methods for evaluating the effectiveness of the treatments are needed.
In at least these more challenging situations, fracture behavior is an important aspect in fracturing technology. Many techniques are available for pre-stimulation simulations and post-stimulation analyses of fracture behavior; however, few techniques address fracture behavior during the stimulation process itself. Various fracture behaviors, such as fracture extension, ballooning, and tip screenout are often not known to the operator until after it is too late or even after the job is completed. Therefore, there is a need for real-time analysis or monitoring of fractures.
The present invention meets the aforementioned need by providing a novel and improved fracture monitoring method and fracturing method.
Certain changes occurring downhole during a fracturing process, such as fracture extension, send different pressure frequency spectra and wave intensities to the surface. In accordance with the present invention, these signals can be processed to reveal information about one or more aspects of the downhole environment. That is, capturing and evaluating generated and reflected pressure waves during fracturing enables personnel to monitor, in real time or later, what happens downhole during fracturing.
Any time a fracture extends, there is a sudden burst of acoustic noise embodied in a pressure wave or signal. Noise coming from other sources also contributes to this signal. By converting the time based pressure signal to a frequency base using a Fourier transform, for example, one can monitor this acoustic noise. In a particular implementation of the present invention, this is implemented with a waterfall plot of frequency spectra at successive time slices of the original signal. In such a waterfall plot, and in accordance with the present invention, a ridge of decreasing frequencies indicates fracture extension and a ridge of increasing frequencies indicates either closure or sand/proppant backing up in the fracture. By summing the area under the spectral plot, one can also get an indication of the energy drop as the fracture extends and sudden rise at a screen out.
A fracture monitoring method in accordance with the present invention comprises: creating frequency spectrum data in response to a pressure in a well sensed over time during a fracturing process performed on the well; and determining from the frequency spectrum data at least one characteristic of a fracture formed by the fracturing process. This can include one or more of the following, for example: determining, in response to a declining frequency defined in the frequency spectrum data, that the fracture is being extended by the fracturing process; determining, in response to an increasing frequency defined in the frequency spectrum data, that the fracture is effectively not being extended by the fracturing process; and determining, in response to an increasing frequency defined in the frequency spectrum, that proppant is backing up in the fracture.
In one embodiment, creating frequency spectrum data includes applying a frequency transform to data of the sensed pressure. Examples of frequency transform include a Fourier Transform in general and a Short Time Fourier Transform in particular.
Creating frequency spectrum data can also include filtering data of the sensed pressure. Such filtering includes wavelet filtering in one embodiment of the present invention.
A fracture monitoring method of the present invention can also be defined as comprising: sensing pressure over time during a fracturing process performed on a well such that pressure data is obtained; making a frequency analysis of the pressure data, including making a waterfall plot of frequency data obtained in response to the pressure data; and using the waterfall plot to determine at least one characteristic of a fracture formed by the fracturing process. Using the waterfall plot in one embodiment of the present invention includes identifying one or both of (1) a declining ridge section for a selected frequency range over a period of time and (2) an increasing ridge section for the selected frequency range.
The present invention can also be defined as a computer-implemented fracture monitoring method, comprising: receiving in a computer pressure data obtained over time from a well undergoing a fracturing process; performing in the computer a transform on pressure data received in the computer to provide frequency data for selected times of the pressure data; and using the frequency data to determine whether a fracture created by the fracturing process is extending, including determining decreasing and increasing frequency sections within the frequency data.
A fracturing method of the present invention broadly comprises: pumping a fracturing fluid into a well such that a fracture in an adjacent formation forms and pressure signals are generated; sensing the pressure signals; determining frequencies at various times of the sensed pressure signals; creating a plot of the frequencies at the various times; and determining from the plot whether the fracture is extending into the formation. This can further comprise controlling further pumping of the fracturing fluid in response to determining whether the fracture is extending.
Other aspects consistent with the foregoing are included in further definitions of the present invention.
Therefore, from the foregoing, it is a general object of the present invention to provide a novel and improved fracture monitoring method and fracturing method. Other and further objects, features and advantages of the present invention will be readily apparent to those skilled in the art when the following description of the preferred embodiments is read in conjunction with the accompanying drawings.
A fracturing process using a method of the present invention is represented in FIG. 1A. This includes pumping a fracturing fluid 2 into a well 4 such that a fracture 6 in an adjacent formation 8 forms and pressure signals are generated. The fracturing fluid 2 can be of any suitable type known in the art, and it is pumped into the well 4 in any suitable manner known in the art. In
The present invention is not limited to any particular fracturing fluid or fracturing fluid placement technique; therefore, other fracturing fluid and delivery can be used. One non-limiting example is of the type represented in
The fracturing method of the present invention, with whatever fracturing fluid and delivery that may be selected, further comprises sensing pressure signals that arise during the pumping of the fracturing fluid and resultant fracture creation. Sensing of pressure can occur using any suitable technique. For example, sensing can occur downhole with real-time data telemetry to the surface or delayed transfer (for example, by data storage downhole and retrieval of the downhole sensing device or by data storage downhole and later telemetry to the surface). Such downhole sensing can be in any suitable location typically selected dependent on the specific fracturing fluid placement technique used (for example, in the tubing string (see, for example, FIG. 1A); in the isolated region (see, for example, FIG. 1B); or in the annulus if it communicates with the pressure (see, for example, FIG. 1C). Alternatively or additionally, sensing can occur at the surface. Consider, for example, that the fluid delivery system is typically the largest supplier of sound/pressure waves inside the wellbore. These pressure waves are delivered downhole by high-pressure fluids. In at least the hydrajet fracturing process, high-pressure fluid energy is transformed into high kinetic energy, and a high-frequency pressure wave is mixed into this accumulation of sound energy. In conventional fracturing technologies, these pressure/sound waves are transmitted through the treating string, but in the hydrajet fracturing approach, the annulus may serve as the better transmission conduit. In other jobs, downhole gauge readings may provide the better data to evaluate. In general, however, any sensing technique and equipment suitable for detecting the desired pressure signal(s) with adequate sensitivity/resolution can be used. Whatever pressure sensing is used, the pressure signal is provided to the surface, typically in the form of an electrical signal, as indicated by reference numeral 16 in FIG. 1.
It is known that the pressure to be sensed can change over time and that the pressure can include pressure components of various frequencies. Certain of these frequencies might be amplified by certain shape factors and dimensions of the well cavity and the fracture. For example, as the fracture 6 of the
In using the computer 20, for example, in accordance with the present invention, the computer 20 receives pressure data obtained over time from the well undergoing the fracturing process (well 4 in the illustrations of FIG. 1). Receiving such pressure data is indicated in
In making a frequency analysis of the pressure data by transforming the pressure-time data into frequency data, frequency spectrum data is created in response to pressure in the well sensed over time during the fracturing process performed on the well. Many transform methods are known in the mathematical and engineering world, such as Hilbert, Wigner and Radon Transforms, and of course Fourier Transforms. Fourier transform methods are popular in the engineering world and are particularly suitable in the present invention. In a particular implementation, this includes performing in the computer 20 (for the
To use the frequency data in accordance with a particular implementation of the present invention, the aforementioned increasing or decreasing sections are identified. This identification can be performed within the computer 20, for example, such as using suitable programming to compare respective frequency spectra over the selected time slices used during the transformation from pressure to frequency data. Another identification technique includes obtaining a graphical output, such as can be provided from suitably programmed computer 20, for example, that creates a plot of the frequencies of short bursts at the various times using the STFT approach. For example, Fourier transformation is performed on a set of data points from the pressure data at a time n to the pressure data at a time m (Pn to Pm), the next one for Pn+k to Pm+k where k is greater than 1, etc. for the number of pressure "slices" desired. One specific type of plot is a waterfall plot, such as of a type described further below. Note that a waterfall plot helps the human mind capture the phenomenon; while computers may not need such methods to do its decision making steps.
In a particular implementation of the present invention, determining at least one characteristic of the fracture from the frequency data includes determining, in response to a declining frequency defined by the frequency spectrum data, that the fracture is being extended by the fracturing process. This can be obtained, for example, from a waterfall plot mentioned above if in such plot there is a section of declining frequency over a period of time.
Another characteristic that can be determined is related to an increasing frequency. That is, determining at least one characteristic of the fracture includes determining, in response to an increasing frequency defined by the frequency spectrum data, that the fracture is not being extended by the fracturing process. Such increasing frequency information has been specifically related both to a fracture closing and to proppant backing up in the fracture (such as in a tip screenout event). This can be obtained, for example, from a waterfall plot mentioned above if in such plot there is a section of increasing frequency over a period of time.
The foregoing has considered the present invention in the context of a fracturing method. Following is more detailed information relevant to this, as well as to specifically the fracture monitoring method portion of the present invention.
Some important aspects of a fracture stimulation process are the measured depth of the well and the fact that fractures increase the size of the contained cavity or control volume. Fracture closure decreases this volume. Additionally, the sand or proppant filling the fracture reduces the void space. However, the measured depth of the well remains the same during the stimulation process. Therefore, a natural frequency component related to the well depth is defined by the following equation:
where F is frequency, c is the speed of sound in the fluid in the well, and MD is measured depth.
Data exhibiting frequencies lower than the one calculated in accordance with the above equation is taken as coming from inside the fracture because a frequency lower than the measured distance-related natural frequency indicates a larger distance than the measured depth of the well. On the other hand, frequencies higher than the natural frequency associated with the measured depth could be random noise or noise reflected from inside the fracture to the wellbore wall (that is, a distance shorter than the measured depth). Fracture growth or closure or packing of sand is a continuous process during which changing pressures occur downhole. The present invention obtains frequencies from such pressures using numerous transformed data sets, such as in a particular implementation using several Fourier charts created as a function of time. In accordance with the present invention, such stacked charts, or waterfall plots, quickly illustrate trends or movements in the fracture, allowing them to be identified quickly.
To facilitate the transform analysis, suitable filtering can be used to focus on selected, significant frequency ranges, for example. Wavelet technology, for example, can be used. Particularly suitable applications, but not limiting ones, include when pressure data is too complex, too noisy, or continually changing with time. Wavelets have been used in geological studies in which sound traveling through complex structures is evaluated differently from the present invention to determine the actual shape, construction, and composition of the formation. Pressure transients from a wellbore have also been evaluated differently from the present invention by using wavelet technology. In the present invention, it is contemplated that wavelets can allow closer investigation into a suspected data set or can validate a supposition created using the aforementioned Fourier analysis of the present invention, for example.
Well A was a vertical well that was proppant stimulated through the annulus. This well was about 8,408 feet deep (measured depth/true vertical depth).
Using the speed of sound through diesel fluid at about 3,800 feet/second and the equation set forth above, the natural frequency at the wellbore is approximately 0.226 Hz (F=3,800/(2×8,408)).
Fracture extension or growth (increased true cavity depth) on the plot of
Well A also had open production tubing (as at tubing string 10a in
Well B was a vertical well with depth of 6,952 feet and treated using the same manner and same installation as Well A. During this time, the recording equipment was placed in the dead string (tubing) while fracturing was done through the annulus. The stimulation treatment was performed so that a screenout would occur at the end of the job to improve fracture conductivity.
The STFT stacked chart or waterfall plot obtained as part of the present invention is shown in FIG. 5. The natural frequency related to the wellbore depth and a sound speed of 3,800 feet/second as above can be computed as 0.273 Hz, as illustrated with the dotted line 34. Note that the sound speed changes from fluid to fluid and also is very dependent upon pressure and compressibility. Additionally, the extending of the fracture is clearly represented by this plot (see frequency front; as frequencies get lower), as is a massive screenout at the end of the job (frequency suddenly gets higher prior to the end of the job, significantly exceeding the 0.273 Hz line 34, as indicated by reference number 35).
As seen in
A relatively new fracturing technique, known as hydrajet fracturing (for example, one such technique is provided by Halliburton Energy Services under the mark "SurgiFrac"), employs two different flow streams, one through the tubing and the other through the annulus as represented in FIG. 1C. The inner tubing flow stream is pumped at tremendously high pressures and high flow rates (high horsepower) through jetting equipment; while the annulus flow stream between the inner and outer tubing strings is pumped at lower pressures and lower horsepower. Each of these fluid streams contributes to the noise in the system. As there is a high pressure differential across the hydrajet tool jet nozzles, fluid is accelerated to a very high velocity (up to 600-700 feet/second) which causes tremendous shearing action between the jet and the wellbore fluid; this creates tremendously high levels of noise in the system. In addition to this, the jet impacting on the wellbore walls substantially increases the noise levels, which can mask other noise components which may be needed to analyze using the present invention. Unlike conventional techniques, this new technique also generates multiple fractures at many locations in the well, and each of these fractures contributes some noise components which may affect analytical capabilities. Following are two examples of the present invention as later applied to data from two hydrajet fracture jobs.
Well C was slightly deviated and had a measured depth of about 10,300 feet. Lease crude was used as the primary treatment fluid.
Using a speed of sound of approximately 4,000 feet/second, a wellbore natural frequency of about 0.2 Hz is obtained. The fracture development can be observed in the Fourier transform chart in
As busy as
An interesting phenomenon exists during the "flow perturbation" experiment. To show this more clearly, a stacked wavelet plot was created and focused around the time the flow perturbations were made (that is, a portion of the plot of slices shown in
Well D was a horizontal well stimulated using hydrajet fracturing technology. The well's true vertical depth was approximately 6,500 feet with measured depth of about 8,704 feet.
A first fracturing treatment produced the annulus pressure and the downhole proppant concentration data as shown in
After the first fracture was completed, the coiled tubing moved the jetting tool to a second fracture location. The annulus pressure and downhole proppant concentrations for this second fracturing are plotted in FIG. 12. In this stage, no distinct difficulties are observable in the fracture development, as indicated by the left movement of solid line 54 in
A third fracture of well D is shown in
From the foregoing, a particular implementation of the present invention includes using a waterfall plot to identify at least one of a declining ridge section for a selected frequency range over a period of time and an increasing ridge section for the selected frequency range. In at least some applications, using the waterfall plot includes identifying a section of declining frequency over a first period of time and a section of increasing frequency over a second period of time. This information indicates either fracture growth (declining ridge) or fracture growth stoppage such as, for example, closure or screenout (increasing ridge).
Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While preferred embodiments of the invention have been described for the purpose of this disclosure, changes in the construction and arrangement of parts and the performance of steps can be made by those skilled in the art, which changes are encompassed within the spirit of this invention as defined by the appended claims.
Surjaatmadja, Jim B., Stephenson, Stanley V.
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