A moving side connector (30) has a housing (31) with a receptacle (32). Male terminal fittings (33) are mounted in the housing (31) and have tabs (33a) that project into the receptacle (32). A waiting side connector (20) has a mating housing (21) that can fit in the receptacle (32). Levers (38) are supported rotatably on the male housing (31). A cam pin (40) is provided at an end of each lever (38) and is supported slidably in a corresponding cam groove (47) of a frame (46). A moving plate (35) is mounted in the receptacle 32 for movement along a connection direction (CD). The moving plate (35) has positioning holes (42) for positioning the tabs (33a) and cam pins (44) that engage cam grooves (39) of the levers (38) together with cam pins (24) of the mating housing (21).
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1. A lever-type connector (30) having a housing (31) for accommodating terminal fittings (33) that can be brought into contact with mating terminal fittings (22), the housing (31) being connectable with a mating housing (21), and at least one lever (38) rotatably supported thereon, comprising:
at least one cam means (39) on the lever (38) for engaging at least one mating cam means (24) on the mating housing (21) and a supportable portion (40) on the lever (38) for slidable support on a supporting portion (47) of a supporting member (46) to permit rotation of the lever (38);
the housing (31) is displaced to approach the supporting member (46) as the housings (31, 21) are connected, and the supportable portion (40) is moved relative to the supporting portion (47) to rotate the lever (38), thereby engaging the cam means (24) with the mating cam means (39) to exhibit a cam action;
a moving plate (35) formed with positioning holes (42) for receiving and positioning the terminal fittings (33), the moving plate (35) being mounted in the housing (31) for movement substantially along a connecting direction (CD).
9. A lever-type connector (30) comprising:
a frame (46) mounted to a support for movement in a transverse direction (TD), the frame being formed with cam grooves (47);
a housing (31) movable in the frame (46) along a connecting direction (CD) transverse to the transverse direction (TD), the housing (31) having a receptacle (32) and support shafts (37);
terminal fittings (33) having tabs (33a) projecting into the receptacle (32);
a moving plate (35) mounted in the receptacle (32) for movement along the connecting direction (CD), the moving plate (35) having positioning holes (42) for receiving and positioning the tabs (33a), cam pins (44) projecting from the moving plate (35);
a mating housing (21) connectable with the housing (31) along the connecting direction (CD), cam pins (24) projecting from the mating housing (21) and being engageable with the cam pins (44) of the moving plate (35); and
levers (38) rotatable about the support shafts (37) of the housing (31), the levers (38) each having a cam groove (39) engaging the cam pins (24, 44) on the mating housing (21) and on the moving plate (35), the levers (38) further having cam pins (40) engaging the cam grooves (47) in the frame (46), whereby movement of the mating housing (21) and the housing (31) towards one another rotates the levers (38) and generates a cam action between the cam pins (24, 44, 40) and the respective cam grooves (39, 47) for moving the housing (31) relative to the frame (46) and for moving the moving plate (35) and the mating housing (21) relative to the receptacle (32) along the connecting direction (CD).
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1. Field of the Invention
The invention relates to a lever-type connector and to a method of connecting it with a mating connector.
2. Description of the Related Art
U.S. Pat. No. 6,254,414 discloses a connector that has a female housing and a lever that is supported rotatably on an outer side surface of the female housing. One end of the lever has a pin that is engaged with a supporting groove in a supporting member. The other end of the lever has a cam groove that engages a cam pin on an inner surface of a receptacle of a mating male housing. A connection resistance exists between the two housings as the housings are being connected and causes the female housing to approach the supporting member. Thus, the pin is displaced in the supporting groove and the lever is rotated. The cam pin of the male housing is engaged with the cam groove of the lever. Accordingly, the male housing is pulled into the female housing as the lever is rotated.
Male terminal fittings are accommodated in the male housing and have tabs that project into the receptacle. The tabs are intended to contact female terminal fittings in the female housing. However, a male terminal filting may be inclined in the male housing so that the leading end of the tab is displaced. Such an inclination may cause a connection problem with the female terminal fitting.
The present invention was developed in view of the above problem and an object thereof is to establish a good connection between a terminal fitting and a mating terminal fitting.
The invention relates to a lever-type connector with a housing for accommodating at least one terminal fitting that can contact at least one mating terminal fitting. The housing is connectable with a mating housing. At least one lever is supported rotatably on the housing. The lever has at least one cam means and a supportable portion. The cam means is engageable with a mating cam means on the mating housing. The supportable portion of the lever is supported movably on a supporting portion of a supporting member to permit rotation of the lever as the housings are connected. The housing is displaced to approach the supporting member and the supportable portion is moved with respect to the supporting portion to rotate the lever. Thus, the cam means engages the mating cam means and exhibits a cam action. A moving plate is mounted to the housing for movement forward and back substantially along a connecting direction. The moving plate has at least one positioning hole for receiving and positioning the terminal fittings.
The terminal fittings in the housing are introduced through the positioning holes of the moving plate and hence are positioned. The two housings then are connected in this state. Accordingly, the housing is displaced to approach the supporting member and the supportable portion is moved on the supporting portion to rotate the lever. The mating cam means of the mating housing engages the cam means and exhibits a cam action as the lever is rotated. Thus, the mating housing and the moving plate are pulled into the housing and the terminal fittings are brought into contact with the mating terminal fittings.
The moving plate preferably has at least one moving plate cam means that engages the cam means for moving the moving plate forward and backward in the housing as the lever is rotated.
The terminal fittings are positioned beforehand by the moving plate. Thus, a good connection can be established between the terminal fittings and the mating terminal fittings. Further, the moving plate preferably is moved forward and backward on the housing as the lever is rotated. Therefore, the moving plate is moved back to a starting position when the lever is rotated for separating the housings. Accordingly, the moving plate need not be repositioned when connecting the housings again and operability is better.
The housing preferably has a receptacle that substantially surrounds the terminal fittings and into which a mating connector housing is fittable.
The moving plate preferably is mounted in the receptacle for movement forward and backward substantially along a connecting direction.
The at least one cam means preferably is at one end of the lever, whereas the supportable portion preferably is at the other end of the lever.
The housing preferably is displaced to approach the supporting member and the supportable portion preferably is slid on the supporting portion to rotate the lever as the housings are connected.
A rotary shaft of the lever preferably is at a position on a lever-mounting surface of the housing displaced from the middle along a direction at an angle to the connecting direction. Accordingly, a distance from the rotary shaft to the supportable portion is long as compared to a case where the rotary shaft of the lever is at a middle of the lever-mounting surface. Thus, a force to rotate the lever and to connect the two housings can be reduced.
A distance from the rotary shaft to the supportable portion preferably exceeds a maximum distance from the rotary shaft to the cam means.
These and other objects, features and advantages of the present invention will become more apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings. It should be understood that even though embodiments are separately described, single features thereof may be combined to additional embodiments.
One preferred embodiment of the invention is described with reference to
As shown in
As shown in
The waiting-side connector 20 is to be mounted on the bracket 25 fixed to the body “b”. Two guide rails 26 bulge out to the left and right at the upper end of the bracket 25, and guidable portions 27 project from the bottom surface of the wire cover 23. The guidable portions 27 are fit to the guide rails 26. Thus, the waiting-side connector 20 is supported on the bracket 25 to slide along forward and backward directions FBD. Rear restricting portions 26a are provided at the rear ends of the guide rails 26 and engage the rear edges of the guidable portions 27. A groove 28 is formed in the upper surface of the bracket 25 and a front restricting portion 28a is provided in the groove 28. The front restricting portion 28a is engageable with a front engaging portion 29 that projects from the bottom surface of the wire cover 23 to define a slidable area of the waiting-side connector 20 along forward and backward directions FBD.
As shown in
The male terminal fittings 33 have tabs 33a that are electrically connectable with the corresponding female terminal fittings 22. The tabs 33a project into the receptacle 32 when the male terminal fittings 33 are accommodated in the housing 31. The respective male terminal fittings 33 are connected with ends of wires 33b that are drawn out to the outside and bent substantially normal to extend substantially horizontally in the wire cover 34.
An upper part of the receptacle 32 is a substantially rectangular tube into which the moving plate 35 is fittable, whereas a lower part of the receptacle 32 is widened to increase an opening area toward the waiting side connector 20. A guiding surface 36 is defined at the inner periphery of the lower part of the receptacle 32 and is aligned oblique to vertical direction VD (connecting direction CD). The peripheral edge of the upper surface of the waiting-side connector 20 slides in contact with the guiding surface 36 if the two connectors 20, 30 are misaligned along the transverse direction TD and/or the forward and backward directions FBD. Thus, the guiding surface 36 guides the connecting surfaces of the two connectors 20, 30 into proper alignment.
Supporting shafts 37 project from the opposite front and rear outer surfaces of the housing 31 for rotatably supporting a pair of levers 38. The supporting shafts 37 are displaced transversely from the centers on the front and rear outer surfaces of the housing 31. Both levers 38 have substantially identical long narrow flat-plate shapes. The levers 38 are mounted in transversely opposite postures and are rotatable in opposite directions (see
The moving plate 35 is substantially in the form of a box with an open bottom end, and the front half of the waiting-side connector 20 is fittable into the moving plate 35 from below. The moving plate 35 has an upper wall 41 that faces the back surface of the receptacle 32 and the upper surface of the waiting-side connector 20. The upper wall 41 has positioning holes 42 that receive the respective tabs 33a of the male terminal fittings 33 and position the tabs 33a in the receptacle 32 with respect to forward backward directions FBD and/or transverse directions TD. The moving plate 35 is movable up and down along the connecting direction CD so that a surrounding wall 43 of the moving plate 35 slides in contact with the inner peripheral surface of the receptacle 32. Cam pins 44 project from the opposite front and rear outer surfaces of the moving plate 35 and engage the cam grooves 39 of the levers 38. Accordingly, the moving plate 35 is displaced up and down in the receptacle 32 along the connecting direction CD by rotating the levers 38 while the cam pins 44 are engaged in the cam grooves 39. The cam pin 44 has a length to project further forward or backward from the outer side surface of the receptacle 32 through a corresponding escape groove 45 in the receptacle 32. The escape grooves 45 have open bottom, front and/or rear ends. A recess 44a is formed at the inner side of each cam pin 44 for receiving the corresponding cam pin 24 of the waiting-side connector 20. Accordingly, the cam pins 24 of the waiting-side connector 20 engage the cam grooves 39 via the cam pins 44 of the moving plate 35. Also, the cam pins 24 of the waiting-side connector 20 can enter the escape grooves 45 from below.
The moving-side connector 30 is to be mounted on a frame 46 via both levers 38. The frame 46 is substantially rectangular for surrounding the housing 31 at the front, rear, left and right sides. The moving-side connector 30 is held to make substantially no loose horizontal movement along forward backward directions FBD and transverse directions TD. However, the moving-side connector 30 is movable along the connecting direction CD (substantially vertical direction VD). The frame 46 is formed with front and rear arcuate cam grooves 47, and the cam pins 40 of the levers 38 are engageable with the cam grooves 47. The levers 38 rotate about the supporting shafts 37 as the cam pins 40 of the levers 38 slide to the backs of the cam grooves 47 of the frame 46. A distance from the center of rotation of the lever 38 to the cam pin 40 exceeds a maximum distance from the center of rotation of the lever 38 to the cam groove 39. Thus, movement of the housing 31 along the connection direction CD relative to the frame 46 creates large moments about the centers of rotation of the levers 38 due to the engagement of the cam pins 40 of the levers 38 and the cam grooves 47 of the frame 46. These moments give large pushing/pulling forces along the connection direction CD to the cam pins 44 of the moving plate 35 and the cam pins 24 of the waiting-side connector 20 engaged with the cam grooves 39 of the lever 38.
The moving-side connector 30 is moved down substantially along the connecting direction CD relative to the frame 46. Thus, the cam pins 40 of the levers 38 catch the edges of the cam grooves 47 of the frame 46 when the cam pins 44, 24 of the moving plate 35 and the waiting-side connector 20 are near the entrances of the cam grooves 39 of the levers 38. Accordingly, the moving-side connector 30 is supported and further downward movement is prevented.
The moving-side connector 30 is mounted on a bracket 48 fixed to the module “m”. An opening 49 is formed at the bottom end of the bracket 48, and has open upper, bottom and left ends. Guide rails 50 are formed at the front and rear edges of the opening 49. Two guidable portions 51 are provided on ends of the front and rear outer surfaces of the frame 46 and are fit to hold the corresponding guide rail 50 from above and below. Thus, the moving-side connector 30 and the frame 46 are supported to slide transversely with respect to the bracket 48. Further, as shown in
The waiting-side connector 20 is assembled by inserting the female terminal fittings 22 into the housing and mounting the wire cover 23 on the housing 21. In this state, the waiting-side connector 20 is mounted on the bracket 25 of the body “b” from the front while the guidable portions 27 are slid on the guide rails 26. Thus, the waiting-side connector 20 is supported with the connecting surface thereof faced up along the connecting direction CD.
The moving-side connector 30 is assembled by inserting the male terminal fittings 33 into the housing 31 and mounting the wire cover 34 on the housing 31. The moving-side connector 30 is moved down along the connecting direction CD relative to the frame 46. Thus, the cam pins 44 of the moving plate 35 are located at the entrances of the cam grooves 39 of the levers 38. In this state, the upper wall 41 of the moving plate 35 is spaced from the back surface of the receptacle 32 by a distance corresponding to a connection stroke of the two connectors 20, 30. Additionally, the leading ends of the tabs 33a are introduced through the positioning holes 42 to position the tabs 33a along forward backward directions FBD and transverse directions TD. The mount position of the moving plate 35 at this time is referred to as an initial position. The frame 46 is mounted together with the moving-side connector 30 into the opening 49 of the bracket 48 of the module “m” in this state while the pairs of the guidable portions 51 are slid along the corresponding guide rails 50. Thus, the moving-side connector 30 is supported with the connecting surface thereof faced down along the connecting direction CD.
The two connectors 20, 30 are connected by engaging the guidable portions 11 of the module “m” with the rear horizontal guide 13 of the guide rail 12. The module “m” then is pushed forward toward the body “b”. As a result, the module “m” is moved horizontally forward along the rear horizontal guide 13, as shown in
The moving-side connector 30 is lowered in a state shown in
When the two connectors 20, 30 are connected properly (see
The two connectors 20, 30 may have to be detached for maintenance or other reason. In such a case, the module “m” is lifted from the connected state. Thus, the moving-side connector 30 is displaced down along the connecting direction CD relative to the frame 46 due to a frictional resistance between the connectors 20, 30 and the levers 38 are rotated in directions opposite from their direction of rotation during connection of the two connectors 20, 30. As a result, the cam pins 40 of the levers 38 are slid towards the entrances of the cam grooves 47. A cam action is exhibited as the levers 38 are rotated due to the sliding movement of the cam pins 24, 44 towards the entrances of the cam grooves 39, and the cam action pushes the waiting-side connector 20 and the moving plate 35 down. As a result, the respective female terminal fittings 22 start being separated from the tabs 33a of the corresponding male terminal fittings 33. The levers 38 are rotated to the connecting positions to bring the cam pins 24, 44 to the entrances of the cam grooves 39. Thus, the cam pins 40 of the levers 38 catch the edges of the cam grooves 47 of the frame 46, and only the waiting-side connector 20 is separated down from the moving-side connector 30 (see
As described above, the tabs 33a of the male terminal fittings 33 are positioned properly by the moving plate 35 beforehand and hence can be connected properly with the mating female terminal fittings 22. Further, the moving plate 35 is moved forward and back along the connecting direction CD in the receptacle 32 as the levers 38 are rotated. Thus, the moving plate 35 is pushed to the position that existed before the connection as the levers 38 are rotated in reverse directions during separation of the connectors 20, 30. Thus, the moving plate 35 need not be positioned vertically when the connecting operation is performed again, thereby presenting a good operability.
Further, the supporting shafts 37 for the levers 38 are at the positions on the lever-mounting surfaces of the housing 31 displaced from the middle along the direction substantially normal to the connecting direction CD. Thus, the length of the levers 38, i.e. the distance from the supporting shafts 37 to the cam pins 40 is large as compared, for example, to a case where supporting shafts are at middle positions of lever-mounting surfaces of a housing with respect to a direction substantially normal to a connecting direction. Therefore, a force required to rotate the levers 38, i.e. a force required to connect the two connectors 20, 30 can be reduced.
The invention is not limited to the above-described embodiment. For example, the following embodiments also are embraced by the invention as defined by the claims. Various other changes also can be made without departing from the scope and spirit of the invention as defined by the claims.
The cam grooves of the frame have an arcuate form in the foregoing embodiment. However, the cam grooves may be substantially straight and may extend at an angle to the connecting direction CD.
The cam grooves of the frame are the supports and the cam pins of the levers are the supportable portions in the foregoing embodiment. Conversely, cam pins may be provided on the frame as the supports and cam grooves may be formed in the levers as the supportable portions.
The levers are supported on the frame in the foregoing embodiment. However, the frame may be omitted and the levers may be supported on the bracket. In such a case, cam grooves corresponding to the supports may be formed in the bracket.
The two connectors are connected as the module is displaced down in the foregoing embodiment. However, they may be connected, for example, as the module is displaced forward according to the present invention.
Although the moving-side connector is a male connector and the waiting-side connector is a female connector in the foregoing embodiment, the moving-side and waiting-side connectors may be conversely a female connector and a male connector, respectively. Further, an embodiment in which the female connector detached from the module is singly connected with the male connector as the waiting-side connector (fixed to the body “b”) is also embraced by the present invention.
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Jan 06 2004 | NISHIDE, SATORU | Sumitomo Wiring Systems, Ltd | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 014877 | /0658 |
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