A scanning optical system is provided with a light source, a polygonal mirror, and an imaging optical system that converges the at least one beam deflected by the polygonal mirror. The imaging optical system has a scanning lens, and a compensation lens. The light source is arranged so that beams emitted by the light source are incident on the polygonal mirror from the outside of the predetermined scanning range in the main scanning direction and are incident on the polygonal mirror being inclined in an auxiliary scanning direction with respect to a plane perpendicular to a rotational axis of the polygonal mirror. Further, at least one surface of the scanning lens has a first anamorphic surface, power of the first anamorphic surface in the auxiliary scanning direction is distributed asymmetrically in the main scanning direction with respect to an optical axis of said scanning lens. Further, power of each surface of the compensation lens in the auxiliary scanning direction is distributed symmetrically with respect to a center position of said each surface.
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1. A scanning optical system for emitting at least one beam scanning in a main scanning direction, comprising:
a light source that emits at least one beam;
a polygonal mirror that rotates and deflects the at least one beam to scan in the main scanning direction within a predetermined scanning range; and
an imaging optical system that converges the at least one beam deflected by said polygonal mirror to form at least one beam spot on a surface to be scanned, the at least one beam spot scanning in the main scanning direction on the surface to be scanned,
wherein said imaging optical system has:
a scanning lens; and
a compensation lens provided on the surface side with respect to said scanning lens, said compensation lens compensating for curvature of field,
wherein said light source is arranged such that the at least one beam emitted by said light source is incident on the polygonal mirror from outside of the predetermined scanning range in the main scanning direction and is incident on the polygonal mirror with the at least one beam being inclined in an auxiliary scanning direction with respect to a plane perpendicular to a rotational axis of said polygonal mirror,
wherein at least one surface of said scanning lens has a first anamorphic surface, power of said first anamorphic surface in the auxiliary scanning direction is distributed asymmetrically in the main scanning direction with respect to an optical axis of said scanning lens,
wherein power of each surface of said compensation lens in the auxiliary scanning direction is distributed symmetrically with respect to a center position of said each surface.
9. A scanning optical system for emitting a plurality of beams scanning in a main scanning direction, comprising:
a light source that emits the plurality of beams;
a polygonal mirror that rotates and deflects the plurality of beams to scan in the main scanning direction within a predetermined scanning range; and
an imaging optical system that converges the plurality of beams deflected by said polygonal mirror to form a plurality of beam spots on surfaces to be scanned, said plurality of beam spots scanning in the main scanning direction on the surfaces to be scanned,
wherein said imaging optical system has:
a scanning lens group; and
a plurality of compensation lenses which are provided for the plurality of beams, respectively, and are provided on the surfaces side with respect to said scanning lens group, said compensation lenses compensating for curvature of field,
wherein said light source is arranged such that the plurality of beams emitted by said light source are incident on the polygonal mirror from outside of the predetermined scanning range in the main scanning direction and are incident on said polygonal mirror with the plurality of beams being inclined in an auxiliary scanning direction with respect to a plane perpendicular to a rotational axis of said polygonal mirror, the auxiliary scanning direction being perpendicular to the main scanning direction,
wherein at least one surface of said scanning lens group has a first anamorphic surface, power of said first anamorphic surface in the auxiliary scanning direction is distributed asymmetrically in the main scanning direction with respect to an optical axis of said scanning lens group,
wherein power of each surface of said compensation lenses in the auxiliary scanning direction is distributed symmetrically with respect to a center position of said each surface.
2. The scanning optical system according to
wherein said first anamorphic surface of said scanning lens is symmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including the optical axis, and
wherein said compensation lens includes a second anamorphic surface which is asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position of said second anamorphic surface.
3. The scanning optical system according to
4. The scanning optical system according to
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|, where Rz(Y) represents a radius of curvature thereof in the auxiliary scanning direction at a distance Y, the distance Y represents a distance in the main scanning direction with respect to the optical axis, a minus sign of the distance Y corresponds to a side on which the at least one beam is incident on said polygonal mirror, and a plus sign of the distance Y corresponds to the other side.
5. The scanning optical system according to
6. The scanning optical system according to
8. The scanning optical system according to
wherein said compensation lens is provided for each of the plurality of beams.
10. The scanning optical system according to
wherein said first anamorphic surface of said scanning lens group is symmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including the optical axis, and
wherein said compensation lenses include a second anamorphic surface which is asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position of said second anamorphic surface.
11. The scanning optical system according to
12. The scanning optical system according to
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|, where Rz(Y) represents a radius of curvature thereof in the auxiliary scanning direction at a distance Y, the distance Y represents a distance in the main scanning direction with respect to the optical axis, a minus sign of the distance Y corresponds to a side on which the plurality of beam are incident on said polygonal mirror, and a plus sign of the distance Y corresponds to the other side.
13. The scanning optical system according to
14. The scanning optical system according to
15. The scanning optical system according to
16. The scanning optical system according to
wherein each of said compensation lenses is provided for beams of the plurality of beams having substantially the same incident angles with respect to said polygonal mirror.
17. The scanning optical system according to
wherein the plurality of beams include a pair of beams whose incident angles in the auxiliary scanning direction with respect to said polygonal mirror have the same absolute values and have different signs, and
wherein configuration of said compensation lenses provided for the pair of beams are equal to each other and are placed so as to be symmetrical with respect to a line extending along the optical axis of said scanning lens group.
18. The scanning optical system according to
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The present invention relates to a scanning optical system which is employed in, for example, a laser beam printer.
In a scanning optical system for a laser beam printer, a laser beam emitted by a laser diode is deflected by a polygonal mirror to scan within a predetermined angular range. The scanning beam passes through an imaging optical system which converges the deflected laser beam to form a scanning beam spot onto a surface to be scanned, for example, a photoconductive surface. As the polygonal mirror rotates, the beam spot moves on the photoconductive surface. By ON/OFF modulating the beam spot as it moves, an electrostatic latent image is formed on the photoconductive surface.
Hereinafter, a direction, on the photoconductive surface, in which the beam spot moves as the polygonal mirror rotates is referred to as a main scanning direction, and a direction perpendicular to the main scanning direction, on the photoconductive surface, is referred to as an auxiliary scanning direction.
Further, shape and direction of power of each optical element is described with reference to directions on the photoconductive surface. Further, a plane perpendicular to a rotation axis of the polygonal mirror and including an optical axis of a scanning lens in the imaging optical system is defined as a main scanning plane.
A multi-beam scanning optical system and a tandem type scanning optical system are known in the art, as well as the above described scanning optical system in which a single laser beam is used. In the multi-beam scanning optical system, a plurality of scanning lines are formed simultaneously on a photoconductive drum. In the tandem type scanning optical system, a plurality of scanning lines are formed on a plurality of photoconductive drums, respectively.
Sometimes, a multi-beam scanning optical system or the tandem type scanning optical system is configured such that a plurality of beams are deflected simultaneously by a single polygonal mirror. If the plurality of beams are respectively inclined in the auxiliary scanning direction, and are incident on substantially the same point on the polygonal mirror, the thickness of the polygonal mirror can be reduced, which reduces a manufacturing cost of the polygonal mirror.
However, if each laser beam is incident on the polygonal mirror as inclined in the auxiliary scanning direction, i.e., as inclined with respect to a plane perpendicular to a rotational axis of the polygonal mirror, a bow occurs, that is, a scanning line, which is defined as a locus of a beam on a surface to be scanned, curves.
Further, if the scanning optical system is configured such that each laser beam emitted by the laser source is incident on the polygonal mirror from the outside of a predetermined scanning range in the main scanning direction, a change of an intersection (i.e., a deflection position) between a reflection surface of the polygonal mirror and each laser beam becomes asymmetrical with respect to an optical axis of the scanning lens, because the rotational axis of the polygonal mirror is not located on the optical axis. As a result, a scanning line is inclined with respect to the main scanning direction.
If the above described two problems occur simultaneously, a curve of the scanning line become asymmetrical with respect to a center position of the scanning line.
Since an angle of the inclination of the scanning line with respect to the main scanning direction varies according to an incident angle of the laser beam with respect to the reflection surface in the auxiliary scanning direction, it is very difficult to match all scanning lines with respect to each other. If the plurality of scanning lines corresponding to the plurality of laser beams do not coincide with respect to each other, color drift may appear in a printed image, that is, printing quality is badly affected.
The present invention is advantageous in that it provides a scanning optical system which is capable of correcting asymmetry of a curve of a scanning line with respect to a center position of the scanning line even if a change of a deflection position (i.e., an intersection between a reflection surface of a polygonal mirror and each laser beam) is asymmetrical with respect to an optical axis of a scanning lens.
According to an aspect of the invention, there is provided a scanning optical system for emitting at least one beam scanning in a main scanning direction. The scanning optical system is provided with a light source that emits at least one beam, a polygonal mirror that rotates and deflects the at least one beam to scan in the main scanning direction within a predetermined scanning range, and an imaging optical system that converges the at least one beam deflected by the polygonal mirror to form at least one beam spot on a surface to be scanned, the at least one beam spot scanning in the main scanning direction on the surface to be scanned. The imaging optical system has a scanning lens, and a compensation lens provided on the surface side with respect to the scanning lens, the compensation lens compensating for curvature of field. Further, the light source is arranged such that the at least one beam emitted by the light source is incident on the polygonal mirror from the outside of the predetermined scanning range in the main scanning direction and is incident on the polygonal mirror with the at least one beam being inclined in an auxiliary scanning direction with respect to a plane perpendicular to a rotational axis of said polygonal mirror.
In the above configuration, at least one surface of the scanning lens has a first anamorphic surface, power of the first anamorphic surface in the auxiliary scanning direction is distributed asymmetrically in the main scanning direction with respect to an optical axis of the scanning lens. Further, power of each surface of the compensation lens in the auxiliary scanning direction is distributed symmetrically with respect to a center position of the each surface.
With this configuration, an inclination of a scanning line caused by asymmetry of a change of the deflection position can be corrected because the anamorphic surface of the scanning lens has asymmetry of distribution in the main scanning direction of power in the auxiliary scanning direction.
In a particular case, the first anamorphic surface of the scanning lens may be symmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including the optical axis, and the compensation lens may include a second anamorphic surface which is asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position of the second anamorphic surface.
Alternatively, the first anamorphic surface of the scanning lens may be configured such that a cross-sectional shape thereof in the main scanning direction is defined as a function of a distance, in the main scanning direction, from the optical axis of the scanning lens, a cross-sectional shape thereof in the auxiliary scanning direction is formed as an arc, and a curvature in the auxiliary scanning direction is defined as a function of a distance, in the main scanning direction, from the optical axis, the cross-sectional shape in the main scanning direction and the curvature in the auxiliary scanning direction being defined independently from each other.
Optionally, the first anamorphic surface of the scanning lens may satisfy a condition:
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|,
where Rz(Y) represents a radius of curvature thereof in the auxiliary scanning direction at a distance Y, the distance Y represents a distance in the main scanning direction with respect to the optical axis, a minus sign of the distance Y corresponds to a side on which the at least one beam is incident on said polygonal mirror, and a plus sign of the distance Y corresponds to the other side.
In a paerticular case, one surface of the compensation lens may have an aspherical surface, the aspherical surface being defined as a surface in which a tilt angle of a cross-sectional shape in the auxiliary scanning direction changes with a position in the main scanning direction, the aspherical surface being asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position thereof.
Optionally, the aspherical surface of the compensation lens may be defined by a two-dimensional polynomial expression in which a SAG amount between a point on said aspherical surface and a plane tangential to the aspherical surface at the center position is defined by coordinates along the main scanning direction and the auxiliary scanning direction.
In a particular case, the scanning lens may be made of plastic.
In a particular case, the light source may emit a plurality of beams, incident angles of the plurality of beams with respect to the polygonal mirror in the auxiliary scanning direction being different from each other, all of the plurality of beams passing though said scanning lens, and the compensation lens is provided for each of the plurality of beams.
According to another aspect of the invention, there is provided a scanning optical system for emitting a plurality of beams scanning in a main scanning direction. The scanning optical system is provided with a light source that emits the plurality of beams, a polygonal mirror that rotates and deflects the plurality of beams to scan in the main scanning direction within a predetermined scanning range, and an imaging optical system that converges the plurality of beams deflected by said polygonal mirror to form the plurality of beam spots on surfaces to be scanned, said plurality of beam spots scanning in the main scanning direction on the surfaces to be scanned. The imaging optical system has a scanning lens group, and a plurality of compensation lenses which are provided for the plurality of beams, respectively, and are provided on the surfaces side with respect to said scanning lens group, the compensation lenses compensating for curvature of field. Further, the light source is arranged such that the plurality of beams emitted by the light source are incident on the polygonal mirror from the outside of the predetermined scanning range in the main scanning direction and are incident on the polygonal mirror with the plurality of beams being inclined in the auxiliary scanning direction with respect to a plane perpendicular to a rotational axis of the polygonal mirror.
In the above configuration, at least one surface of the scanning lens group has a first anamorphic surface, power of the first anamorphic surface in the auxiliary scanning direction is distributed asymmetrically in the main scanning direction with respect to an optical axis of the scanning lens group. Further, power of each surface of the compensation lenses in the auxiliary scanning direction is distributed symmetrically with respect to a center position of the each surface.
With this configuration, inclinations of scanning lines caused by asymmetry of a change of the deflection position can be corrected because the anamorphic surface of the scanning lens group has asymmetry of distribution in the main scanning direction of power in the auxiliary scanning direction.
In a particular case, the first anamorphic surface of the scanning lens group may be symmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including the optical axis, and the compensation lenses include a second anamorphic surface which is asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position of the second anamorphic surface.
Alternatively, the first anamorphic surface of the scanning lens group may be configured such that a cross-sectional shape thereof in the main scanning direction is defined as a function of a distance, in the main scanning direction, from the optical axis of said scanning lens group, a cross-sectional shape thereof in the auxiliary scanning direction is formed as an arc, and a curvature in the auxiliary scanning direction is defined as a function of a distance, in the main scanning direction, from the optical axis, the cross-sectional shape in the main scanning direction and the curvature in the auxiliary scanning direction being defined independently from each other.
Optionally, the first anamorphic surface of the scanning lens group may satisfy a condition:
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|,
where Rz(Y) represents a radius of curvature thereof in the auxiliary scanning direction at a distance Y, the distance Y represents a distance in the main scanning direction with respect to the optical axis, a minus sign of the distance Y corresponds to a side on which the plurality of beam are incident on the polygonal mirror, and a plus sign of the distance Y corresponds to the other side.
In a particular case, one surface of each of the compensation lenses may have an aspherical surface, the aspherical surface being defined as a surface in which a tilt angle of a cross-sectional shape in the auxiliary scanning direction changes with a position in the main scanning direction, the aspherical surface being asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including a center position thereof.
Optionally, the aspherical surface of each of the compensation lens may be defined by a two-dimensional polynomial expression in which a SAG amount between a point on the aspherical surface and a plane tangential to the aspherical surface at the center position is defined by coordinates along the main scanning direction and the auxiliary scanning direction.
In a particular case, the scanning lens group may include a single lens having the first anamorphic surface, the single lens being made of plastic.
In a particular case, incident angles of the plurality of beams with respect to the polygonal mirror in the auxiliary scanning direction may be different from each other, all of the plurality of beams passing though said scanning lens group, and each of the compensation lenses is provided for beams of the plurality of beams having substantially the same incident angles with respect to the polygonal mirror.
Optionally, the plurality of beams may include a pair of beams whose incident angles in the auxiliary scanning direction with respect to the polygonal mirror have the same absolute values and have different signs, and configuration of the compensation lenses provided for the pair of beams are equal to each other and are placed so as to be symmetrical with respect to a line extending along the optical axis of the scanning lens group.
In a particular case, the scanning lens group may consist of a single scanning lens.
Hereinafter, an embodiment according to the invention is described with reference to the accompanying drawings.
As shown in
Each of beams L1-L4 collimated by the collimator lens 12 is converged by a cylindrical lens 13 which has a positive power only in the auxiliary scanning direction.
Further, each of the beams L1-L4 is deflected by a prism effect of the cylindrical lens 13, and is incident on a substantially same position on a reflection surface of the polygonal mirror 20. Due to the refraction power of the cylindrical lens 13, a line-like image, which extends in a main scanning direction, is formed on a plane closely adjacent to the reflection surface of the polygonal mirror 20.
As shown in
Incident angles of inner two beams L2 and L3 in the auxiliary scanning direction with respect to the polygonal mirror 20 are represented by ±βin. Incident angles of outer two beams L1 and L4 in the auxiliary scanning direction with respect to the polygonal mirror 20 are represented by ±βout. That is, incident angles of a pair of inner beams L2 and L3 (or outer beams L1 and L4) in the auxiliary scanning direction with respect to the polygonal mirror 20 have opposite signs and the same absolute values.
As shown in
The laser source unit 10 is arranged such that each laser beam emitted by the laser source unit 10 are incident on the polygonal mirror 20 from the outside of a predetermined scanning range within which each laser beam is deflected by the polygonal mirror 20. The laser beams L1-L4 deflected by the polygonal mirror 20 pass through a scanning lens 30 including a first lens 31 and a second lens 32 with a direction in which each laser beam travels being different from each other in the auxiliary scanning direction.
Each of the laser beams L1-L4 emerged from the scanning lens 30 is reflected by a pair of mirrors 40 and 41, and passes through the corresponding compensation lens 51-54. Then, each beam is converged onto the corresponding photoconductive drum 61-64 to form a scanning beam spot. Therefore, when the polygonal mirror 20 is rotated about the rotational axis 20a, scanning lines are formed on the photoconductive drums 61-64, respectively.
The cylindrical lens 13 functions as an anamorphic optical element that converges a beam emitted by the light source unit 10 in the auxiliary scanning direction. The scanning lens 30 and each of the compensation lenses 51-54 function as an imaging optical system that converges a beam reflected by the polygonal mirror 20 on a surface to be scanned to form a beam spot scanning in the main scanning direction.
One surface of the scanning lens 30 (the photoconductive drum side surface of the first lens 31 or the photoconductive drum side surface of the second lens 32) is formed as an anamorphic aspherical surface whose distribution in the main scanning direction of power in the auxiliary scanning direction is asymmetrical with respect to an optical axis of the scanning lens 30. With this configuration, as described below, an inclination of the scanning line caused by asymmetry of a change of a deflection position (i.e., an intersection between the reflection surface of the polygonal mirror 20 and each laser beam) with respect to the optical axis of the scanning lens 30 can be corrected.
Further, the anamorphic aspherical surface of the scanning lens 30 is formed such that a cross-sectional shape thereof in the main scanning direction is defined as a function of a distance from the optical axis of the scanning lens 30 and is symmetrical with respect to a plane which is perpendicular to the auxiliary scanning direction and includes the optical axis Ax of the scanning lens 30. The cross-sectional shape of the anamorphic surface in the auxiliary scanning direction is formed as an arc whose curvature is defined as a function of a distance from the optical axis Ax.
The anamorphic aspherical surface of the scanning lens 30 is designed to satisfy condition (1):
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|
where Rz(Y) represents a radius of curvature in the auxiliary scanning direction, Y represents a distance in the main scanning direction from the optical axis Ax, a minus sign of the distance Y corresponds to the light source unit 10 side of the anamorphic aspherical surface, a plus sign of the distance Y corresponds to the other side of the anamorphic aspherical surface.
That is, the anamorphic aspherical surface of the scanning lens 30 has its peak optical power in the auxiliary scanning direction at a center position thereof. The optical power of the anamorphic aspherical surface in the auxiliary scanning direction decreases as a distance from the optical axis Ax increases. Further, radius of curvature of the anamorphic aspherical surface of the scanning lens 30 in the light source unit 10 side is smaller than that of the other side the anamorphic aspherical surface. Therefore, optical power of the light source unit 10 side of the anamorphic aspherical surface in the auxiliary scanning direction is greater than that of the other side of the anamorphic aspherical surface.
Each surface of each of the compensation lenses 51-54 is configured such that distribution in the main scanning direction of optical power in the auxiliary scanning direction is symmetrical with respect to a central point thereof. In addition, one surface of each of the compensation lenses 51-54 is formed as an anamorphic aspherical surface which is asymmetrical with respect to a plane which is perpendicular to the auxiliary scanning direction and includs the central point (i.e., an origin point of a coordinate system in which the surface is defined) thereof. Further, an angle of a tilt of a cross-sectional shape of the anamorphic aspherical surface in a plane parallel with an auxiliary scanning plane changes with positions in the main scanning direction.
The anamorphic aspherical surface of each of the compensation lenses 51-54 is defined by a two-dimensional polynomial expression which defines a SAG amount. More specifically, the SAG amount between a point on the anamorphic aspherical surface and a plane tangential to the anamorphic aspherical surface at the origin point is defined by positions along the main scanning direction and the auxiliary scanning direction. Further, the anamorphic aspherical surface is symmetrical with respect to a line extending in the auxiliary scanning direction and including the origin point thereof. The angle of the tilt of the cross-sectional shape of the anamorphic aspherical surface in the auxiliary scanning direction increases as a distance, in the main scanning direction, from the origin point increases.
The compensation lenses 51 and 54 for the outer beams L1 and L4 are identical, and are arranged such that the compensation lenses 51 and 54 are symmetrical with respect to the optical axis Ax when the scanning optical system 100 is developed. That is, one of the compensation lenses 51 and 54 is placed at a position rotated about the optical axis Ax of the scanning lens 30 with respect to a position of the other compensation lens by an angle of 180° when the scanning optical system 100 is developed. Also, the compensation lenses 52 and 53 for the inner beams are identical, and are arranged such that one of the compensation lenses 52 and 53 is placed at a position rotated about the optical axis Ax of the scanning lens 30 by an angle of 180° with respect to a position of the other compensation lens when the scanning optical system 100 is developed.
Since an angle of each inner beam with respect to the optical axis Ax and an angle of each outer beam with respect to the optical axis Ax are different, the compensation lens 51 (54) for the outer beams has different configuration from the compensation lens 52 (53) for the inner beams. It should be noted that, in the scanning optical system 100, only two kinds of compensation lenses are required.
With the exception of the two-dimensional polynomial aspherical surfaces, the compensation lenses 51-54 are identical with each other.
It should be noted that compensation lenses designed specifically for beams having different incident angles with respect to the polygonal mirror can be used in the scanning optical system 100. However, as described above, only two kinds of the compensation lenses are used in this embodiment. Therefore, kinds of optical elements in the scanning optical system can be decreased.
Since, in this embodiment, the same compensation lenses are arranged so as to be symmetrical with respect to the optical axis of the scanning lens 30, the compensation lenses can not be designed to have asymmetry in the main scanning direction. For this reason, even though a bow of the scanning line is corrected by the compensation lens, an inclination of the scanning line can not be corrected, that is, asymmetry of a bow can not be corrected.
In order to correct asymmetry of the bow of the scanning line, in this embodiment, distribution of optical power of one surface of the scanning lens 30 is designed to have asymmetry in the main scanning direction.
Hereinafter, four concrete examples of the scanning optical system 100 according to the embodiment will be described. In the following examples, the scanning optical system 100 is developed, and therefore, the mirrors 40 and 41 are omitted.
Each of
In
TABLE 1 indicates a numerical structure of the scanning optical system 110 from the light incident side of the cylindrical lens 13 to the photoconductive drum. In TABLE 1, surfaces #1 and #2 represents surfaces of the cylindrical lens 13, surface #3 is the reflection surface of the polygonal mirror 20, surfaces #4 and #5 represent the first lens 31 of the scanning lens 30, surfaces #6 and #7 represent the second lens 32. Surfaces #8 and #9 represent the compensation lens 51 (54) for the outer beam. Surface #10 represents the photoconductive drum 61(64) for the outer beam. Surfaces #11 and #12 represent the compensation lens 52(53) for the inner beam. Surface #13 represents the photoconductive drum 62(63) for the inner beam.
In TABLE 1, Ry denotes a radius (unit: mm) of curvature in the main scanning direction, Rz denotes a radius (unit: mm) of curvature in the auxiliary scanning direction (If a surface is rotationally symmetrical, no value is indicated). Further, d denotes a distance (unit: mm) between adjacent surfaces on the optical axis Ax, n denotes a refractive index at a design wavelength of 780 nm, and DECZ denotes a decentering amount (unit: mm) of each surface when the scanning optical system 110 is developed. Each incident angle with respect to the polygonal mirror 20 is an angle formed between a central axis of the beam impinging on the reflection surface of the polygonal mirror 20 and a normal of the reflection surface.
TABLE 1
focal length = 200 mm
scanning width = 216 mm
design wavelength = 780 nm
incident angle with respect to polygonal mirror:
−65° (main scanning direction)
2.76° (auxiliary scanning direction; outer beam)
0.92° (auxiliary scanning direction; inner beam)
Surface
Ry
Rz
d
n
DECZ
#1
∞
−51.08
4.00
1.51072
0.00
#2
∞
—
97.00
—
—
#3
∞
—
48.50
—
0.00
#4
−100.00
—
5.00
1.48617
0.00
#5
−100.00
−100.00
2.50
—
—
#6
∞
—
11.50
1.51072
0.00
#7
−100.00
—
102.50
—
—
#8
−592.00
—
5.00
1.48617
6.00
#9
−1800.00
—
91.88
—
—
#10
∞
—
0.00
—
6.00
#11
−592.80
—
5.00
1.48617
2.50
#12
−1800.00
—
91.88
—
—
#13
∞
—
0.00
—
2.08
In TABLE 1, surface #1 is a cylindrical surface, surfaces #2 and #3 are planar surfaces, surface #4 is a rotationally symmetrical aspherical surface, surface #5 is an anamorphic aspherical surface. Surface #6 is a planar surface, surface #7 is a spherical surface, surface #8 and #11 are aspherical surfaces defined by two-dimensional polynomial expressions, surface #9 and #12 are spherical surfaces.
The rotationally symmetrical aspherical surface is expressed by following equation:
where, X(h) represents a SAG amount which is a distance between a point on the aspherical surface at a height of h from the optical axis and a plane tangential to the aspherical surface at the optical axis. C represents a curvature (1/r) on the optical axis. κ represents a conical coefficient, and A4 and A6 are aspherical coefficients of 4th and 6th orders, respectively. The radii of curvatures of the rotationally symmetrical aspherical surfaces in TABLE 1 are those on the optical axis. Conical coefficients and aspherical coefficients of surface #4 are indicated in TABLE 2.
TABLE 2
surface #4 (rotationally symmetrical aspherical surface)
κ
0.00
A4
1.58 × 10−6
A6
2.39 × 10−10
The anamorphic aspherical surface is defined by the following equation.
where, X(Y) is a SAG amount which is obtained as a function of a coordinate Y extending in the main scanning direction. The SAG amount X(Y) represents a distance between a plane tangential to the anamorphic aspherical surface at the optical axis and a point on a curved line extending along the anamorphic aspherical surface in the main scanning direction and passing the optical axis thereof. Further, Cz(Y) represents a curvature (1/Rz) of an arc extending in the auxiliary scanning direction, the arc is intersecting the curved line at the point whose coordinate is Y. C represents a curvature (1/r) of the anamorphic aspherical surface in the main scanning direction at the optical axis. κ represents a conical coefficient, and AMn is an aspherical coefficient of nth order. ASn is an aspherical coefficient of nth order for determining the curvature in the auxiliary scanning direction.
Values of the coefficients for the surface #5 are indicated in TABLE 3.
TABLE 3
surface #5 (anamorphic aspherical surface)
κ = 0.000
AM1 = 0.00
AS1 = 6.44 × 10−6
AM2 = −1.49 × 10−5
AS2 = 7.57 × 10−6
AM3 = 0.00
AS3 = 1.80 × 10−8
AM4 = 1.53 × 10−6
AS4 = −1.71 × 10−9
AM5 = 0.00
AS5 = −1.34 × 10−11
AM6 = 1.86 × 10−10
AS6 = 1.01 × 10−12
The aspherical surface defined by a two-dimensional polynomial expression is expressed by:
where, X(Y,Z) is a SAG amount which is defined by coordinate axes correspond to the main scanning direction (Y axis) and the auxiliary scanning direction (Z axis). X(Y,Z) is a distance between a point (X,Y) on the aspherical surface and a plane tangential to the aspherical surface at a center position (an origin point) thereof. C represents a curvature (1/Ry) in the main scanning direction at the center position. κ represents a conical coefficient, h is a distance from the center position of the aspherical surface (h=(Y2+Z2)1/2). Bmn is an aspherical coefficient (m is an order as to the main scanning direction, n is an order as to the auxiliary scanning direction). If Bmn whose numerical subscript n is an odd number has a value other than zero, the aspherical surface becomes asymmetrical with respect to a plane perpendicular to the auxiliary scanning direction and including the center position thereof.
Values of the coefficients for the aspherical surface defined by the two-dimensional polynomial expression formed on the compensation lens 51 for the outer beam are indicated in TABLE 4. Values of the coefficients for the aspherical surface defined by the two-dimensional polynomial expression formed on the compensation lens 52 for the inner beam are indicated in TABLE 5.
TABLE 4
surface #8 for the outer beams
Bmn
N = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
6.252 × 10−2
1.654 × 10−2
−3.163 × 10−5
−4.542 × 10−8
m = 2
−2.529 × 10−5
−5.921 × 10−7
−2.926 × 10−7
3.867 × 10−10
6.112 × 10−11
m = 4
8.247 × 10−8
−1.440 × 10−10
−8.264 × 10−12
−4.133 × 10−13
4.668 × 10−15
m = 6
−5.177 × 10−12
9.335 × 10−15
1.558 × 10−15
−4.333 × 10−17
0.000
m = 8
2.565 × 10−16
0.000
0.000
0.000
0.000
TABLE 5
surface #11 for the inner beams
Bmn
N = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
3.523 × 10−2
1.658 × 10−2
−2.044 × 10−5
−3.797 × 10−8
m = 2
−2.692 × 10−5
−4.567 × 10−7
−2.933 × 10−7
2.130 × 10−9
7.696 × 10−12
m = 4
8.239 × 10−8
−6.120 × 10−11
−1.323 × 10−11
−1.552 × 10−13
1.316 × 10−15
m = 6
−4.884 × 10−12
4.911 × 10−15
1.823 × 10−15
−6.438 × 10−17
0.000
m = 8
2.314 × 10−16
0.000
0.000
0.000
0.000
In the first example, as shown in
Each of
In each graph, the longitudinal axis represents an image height (unit: mm), and the horizontal axis represents an amount of aberration. The unit of the amount of aberration in each of
As shown in
In
TABLE 6 indicates a numerical structure of the scanning optical system 200 from the light incident side of the cylindrical lens 13 to the photoconductive drum. In TABLE 6, surfaces #1 and #2 represents surfaces of the cylindrical lens 13, surface #3 is the reflection surface of the polygonal mirror 20, surfaces #4 and #5 represent the first lens 31 of the scanning lens 30, surfaces #6 and #7 represent the second lens 32. Surfaces #8 and #9 represent the compensation lens 51(54) for the outer beam. Surface #10 represents the photoconductive drum 61(64) for the outer beam. Surfaces #11 and #12 represent the compensation lens 52(53) for the inner beam. Surface #13 represents the photoconductive drum 62(63) for the inner beam. Each symbol in TABLE 6 has the same meaning as that in TABLE 1.
TABLE 6
focal length = 200 mm
scanning width = 216 mm
design wavelength = 780 nm
incident angle with respect to polygonal mirror
−65° (main scanning direction)
2.76° (auxiliary scanning direction; outer beam)
0.92° (auxiliary scanning direction; inner beam)
Surface
Ry
Rz
d
n
DECZ
#1
∞
−51.08
4.00
1.51072
0.00
#2
∞
—
97.00
—
—
#3
∞
—
48.50
—
0.00
#4
−100.00
—
5.00
1.48617
0.00
#5
−100.00
—
2.50
—
—
#6
∞
—
11.50
1.48617
0.00
#7
−100.00
−100.00
102.50
—
—
#8
−653.70
—
5.00
1.48617
6.00
#9
−1800.00
—
92.02
—
—
#10
∞
—
0.00
—
5.55
#11
−648.40
—
5.00
1.48617
2.50
#12
−1800.00
—
92.07
—
—
#13
∞
—
0.00
—
1.89
In TABLE 6, surface #1 is a cylindrical surface, surfaces #2 and #3 are planar surfaces, surface #4 is a rotationally symmetrical aspherical surface, and surface #5 is a spherical surface. Surface #6 is a planar surface, surface #7 is an anamorphic aspherical surface, surface #8 and #11 are aspherical surfaces defined by two-dimensional polynomial expressions, surfaces #9 and #12 are spherical surfaces.
Conical coefficients and aspherical coefficients for the surface #4 are indicated in TABLE 7.
TABLE 7
surface #4 (rotationally symmetrical aspherical surface)
κ
0.00
A4
1.16 × 10−6
A6
−1.25 × 10−10
Values of the coefficients for the anamorphic aspherical surface #7 are indicated in TABLE 8.
TABLE 8
surface #7 (anamorphic aspherical surface)
κ = 0.000
AM1 = 0.00
AS1 = 4.64 × 10−6
AM2 = −6.13 × 10−6
AS2 = 2.94 × 10−6
AM3 = 0.00
AS3 = 6.85 × 10−9
AM4 = 8.71 × 10−7
AS4 = −1.32 × 10−9
AM5 = 0.00
AS5 = −3.56 × 10−12
AM6 = −4.72 × 10−11
AS6 = −3.34 × 10−13
Values of the coefficients for the surface #8 of the compensation lens 51 and the surface #11 of the compensation lens 52 are indicated in TABLE 9 and TABLE 10, respectively.
TABLE 9
surface #8 for the outer beams
Bmn
n = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
7.245 × 10−2
1.645 × 10−2
−1.233 × 10−5
−2.100 × 10−7
m = 2
−9.708 × 10−6
−9.270 × 10−7
−3.044 × 10−7
−9.591 × 10−10
−1.773 × 10−11
m = 4
1.111 × 10−7
−1.791 × 10−10
−1.080 × 10−11
−2.247 × 10−13
−5.992 × 10−15
m = 6
−6.350 × 10−12
1.311 × 10−14
1.753 × 10−15
−5.836 × 10−17
−1.122 × 10−19
m = 8
2.293 × 10−16
0.000
0.000
0.000
0.000
TABLE 10
surface #11 for the inner beams
Bmn
n = 0
N = 1
n = 2
n = 3
n = 4
m = 0
—
3.940 × 10−2
1.651 × 10−2
−1.372 × 10−5
−1.282 × 10−7
m = 2
1.912 × 10−6
−5.986 × 10−7
−2.982 × 10−7
2.226 × 10−9
−1.987 × 10−11
m = 4
1.116 × 10−7
−7.569 × 10−11
1.707 × 10−11
−1.593 × 10−13
−8.401 × 10−15
m = 6
−6.244 × 10−12
6.436 × 10−15
2.136 × 10−15
−5.594 × 10−17
−1.385 × 10−19
m = 8
2.158 × 10−16
0.000
0.000
0.000
0.000
In this second example, distribution in the main scanning direction of power in the auxiliary scanning direction of the photoconductive drum side surface (i.e., surface #7) of the second lens 32 has asymmetry with respect to the optical axis as shown in FIG. 17.
In each graph, the longitudinal axis represents an image height (unit: mm), and the horizontal axis represents an amount of aberration. The unit of the amount of aberration in each of
As shown in
In
TABLE 11 indicates a numerical structure of the scanning optical system 300 from the light incident side of the cylindrical lens 13 to the photoconductive drum. In TABLE 11, surfaces #1 and #2 represent surfaces of the cylindrical lens 13, and surface #3 is the reflection surface of the polygonal mirror 20, surfaces #4 and #5 represent the scanning lens 30. Surfaces #6 and #7 represent the compensation lens 51(54) for the outer beam. Surface #8 represents the photoconductive drum 61(64) for the outer beam. Surfaces #9 and #10 represent the compensation lens 52(53) for the inner beam. Surface #11 represents the photoconductive drum 62(63) for the inner beam. Each symbol in TABLE 11 has the same meaning as that in TABLE 1.
TABLE 11
focal length = 220 mm
scanning width = 216 mm
design wavelength = 780 nm
incident angle with respect to polygonal mirror
−74.0° (main scanning direction)
2.76° (auxiliary scanning direction; outer beam)
0.92° (auxiliary scanning direction; inner beam)
Surface
Ry
Rz
d
n
DECZ
#1
∞
−51.08
4.00
1.51072
0.00
#2
∞
—
97.00
—
—
#3
∞
—
47.50
—
0.00
#4
−175.00
—
9.00
1.48617
0.00
#5
−65.00
−100.00
132.50
—
—
#6
−427.90
—
5.00
1.48617
8.00
#7
−1200.00
—
79.73
—
—
#8
∞
—
0.00
—
9.93
#9
−427.70
—
5.00
1.48617
2.50
#10
−1200.00
—
79.73
—
—
#11
∞
—
0.00
—
3.50
In TABLE 11, surface #1 is a cylindrical surface, surfaces #2 and #3 are planar surfaces, surface #4 is a spherical surface, and surface #5 is an anamorphic aspherical surface. Surfaces #6 and #9 are aspherical surfaces defined by two-dimensional polynomial expressions, surfaces #7 and #10 are spherical surfaces.
Values of the coefficients for the surface #5 are indicated in TABLE 12.
TABLE 12
surface #5 (anamorphic aspherical surface)
κ = 0.000
AM1 = 0.00
AS1 = 8.62 × 10−6
AM2 = −8.21 × 10−6
AS2 = 3.49 × 10−6
AM3 = 0.00
AS3 = 2.21 × 10−8
AM4 = 1.56 × 10−7
AS4 = −2.90 × 10−9
AM5 = 0.00
AS5 = −1.82 × 10−11
AM6 = 1.05 × 10−11
AS6 = 5.76 × 10−13
Values of the coefficients for the surface #6 of the compensation lens 51 and the surface #9 of the compensation lens 52 are indicated in TABLE 13 and TABLE 14, respectively.
TABLE 13
surface #6 for the outer beams
Bmn
n = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
3.645 × 10−2
1.832 × 10−2
6.407 × 10−5
−2.644 × 10−6
m = 2
4.298 × 10−8
1.174 × 10−6
−3.640 × 10−7
−2.420 × 10−8
−6.244 × 10−10
m = 4
8.925 × 10−8
−2.401 × 10−10
1.943 × 10−11
3.490 × 10−13
−3.477 × 10−14
m = 6
−2.041 × 10−12
9.635 × 10−15
−1.395 × 10−15
2.677 × 10−16
−1.385 × 10−18
m = 8
1.502 × 10−18
0.000
0.000
0.000
0.000
TABLE 14
surface #9 for the inner beams
Bmn
N = 0
N = 1
n = 2
n = 3
n = 4
m = 0
—
1.619 × 10−3
1.846 × 10−2
−1.607 × 10−5
−1.622 × 10−6
m = 2
−1.279 × 10−5
6.042 × 10−7
−3.260 × 10−7
−1.056 × 10−10
−6.600 × 10−10
m = 4
9.463 × 10−8
−7.814 × 10−11
8.576 × 10−13
1.797 × 10−12
−2.971 × 10−14
m = 6
−2.912 × 10−12
2.457 × 10−15
7.123 × 10−16
−3.658 × 10−16
−1.239 × 10−18
m = 8
5.821 × 10−17
0.000
0.000
0.000
0.000
In this third example, distribution in the main scanning direction of power in the auxiliary scanning direction of the photoconductive drum side surface (i.e., surface #5) of the scanning lens 30 has asymmetry with respect to the optical axis as shown in FIG. 26.
In each graph, the longitudinal axis represents an image height (unit: mm), and the horizontal axis represents an amount of aberration. The unit of the amount of aberration in each of
As shown in
In
TABLE 15 indicates a numerical structure of the scanning optical system 400 from the light incident side of the cylindrical lens 13 to the photoconductive drum. In TABLE 15, surfaces #1 and #2 represents surfaces of the cylindrical lens 13, surface #3 is the reflection surface of the polygonal mirror 20, surfaces #4 and #5 represent the first lens 31 of the scanning lens 30, surfaces #6 and #7 represent the second lens 32. Surfaces #8 and #9 represent the compensation lens 51(54) for the outer beam. Surface #10 represents the photoconductive drum 61(64) for the outer beam. Surfaces #11 and #12 represent the compensation lens 52(53) for the inner beam. Surface #13 represents the photoconductive drum 62(63) for the inner beam. Each symbol in TABLE 15 has the same meaning as that in TABLE 1.
TABLE 15
focal length = 200 mm
scanning width = 216 mm
design wavelength = 780 nm
incident angle with respect to polygonal mirror
−65° (main scanning direction)
2.76° (auxiliary scanning direction; outer beam)
0.92° (auxiliary scanning direction; inner beam)
Surface
Ry
Rz
d
n
DECZ
#1
∞
−51.08
4.00
1.51072
0.00
#2
∞
—
97.00
—
—
#3
∞
—
48.50
—
0.00
#4
−100.00
—
5.00
1.48617
0.00
#5
−100.00
−100.00
2.50
—
—
#6
∞
—
11.50
1.51072
0.00
#7
−100.00
—
102.50
—
—
#8
−612.20
—
5.00
1.48617
6.00
#9
−2000.00
—
91.87
—
—
#10
∞
—
0.00
—
5.32
#11
−619.40
—
5.00
1.48617
2.50
#12
−2000.00
—
91.78
—
—
#13
∞
—
0.00
—
2.32
In TABLE 15, surface #1 is a cylindrical surface, surfaces #2 and #3 are planar surfaces, surface #4 is a rotationally symmetrical aspherical surface, and surface #5 is an anamorphic aspherical surface. Surface #6 is a planar surface, surfaces #7, #8 and #11 are spherical surfaces, and surface #9 and #12 are aspherical surfaces defined by two-dimensional polynomial expressions.
Conical coefficients and aspherical coefficients for the surface #4 are indicated in TABLE 16.
TABLE 16
surface #4 (rotationally symmetrical aspherical surface)
κ
0.00
A4
2.00 × 10−6
A6
1.18 × 10−10
Values of the coefficients for the surface #5 are indicated in TABLE 17.
TABLE 17
surface #5 (anamorphic aspherical surface)
κ = 0.000
AM1 = 0.00
AS1 = 5.96 × 10−6
AM2 = −1.09 × 10−5
AS2 = 7.34 × 10−6
AM3 = 0.00
AS3 = 1.95 × 10−8
AM4 = 1.87 × 10−6
AS4 = 1.73 × 10−9
AM5 = 0.00
AS5 = −1.45 × 10−11
AM6 = 1.07 × 10−10
AS6 = −7.02 × 10−13
Values of the coefficients for the surface #9 of the compensation lens 51 and the surface #12 of the compensation lens 52 are indicated in TABLE 18 and TABLE 19, respectively.
TABLE 18
surface #9 for the outer beams
Bmn
n = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
−4.618 × 10−2
−1.683 × 10−2
−8.682 × 10−6
2.190 × 10−7
m = 2
3.008 × 10−5
8.414 × 10−7
3.774 × 10−7
5.453 × 10−9
−1.141 × 10−11
m = 4
−8.511 × 10−8
−1.012 × 10−10
−2.645 × 10−11
6.649 × 10−13
2.035 × 10−15
m = 6
5.845 × 10−12
4.956 × 10−15
−1.620 × 10−15
6.486 × 10−17
0.000
m = 8
−3.288 × 10−16
0.000
0.000
0.000
0.000
TABLE 19
surface #12 for the inner beams
Bmn
n = 0
n = 1
n = 2
n = 3
n = 4
m = 0
—
−2.969 × 10−2
−1.688 × 10−2
−2.601 × 10−6
2.039 × 10−7
m = 2
3.469 × 10−5
6.150 × 10−7
3.960 × 10−7
5.960 × 10−9
−1.110 × 10−11
m = 4
−8.347 × 10−8
−5.460 × 10−11
−2.541 × 10−11
4.052 × 10−14
2.253 × 10−15
m = 6
5.625 × 10−12
1.600 × 10−15
3.308 × 10−16
−5.140 × 10−17
0.000
m = 8
−3.181 × 10−16
0.000
0.000
0.000
0.000
In this fourth example, distribution in the main scanning direction of power in the auxiliary scanning direction of the photoconductive drum side surface (i.e., surface #5) of the first lens 31 has asymmetry with respect to the optical axis as shown in FIG. 35.
In each graph, the longitudinal axis represents an image height (unit: mm), and the horizontal axis represents an amount of an aberration. The unit of the amount of an aberration in each of
As shown in
As shown below, each of the above-described examples satisfies the above consition (1):
|Rz(0)|<|Rz(−Y)|<|Rz(Y)|
As described above, condition (1) defines distribution in the main scanning direction of radii of curvature in the auxiliary scanning direction of the anamorphic aspherical surface of the scanning lens 30.
In TABLE 20, absolute values of Rz(−35) and Rz(35) which represent radii of curvature in the auxiliary scanning direction of the anamorphic aspherical surface of the scanning lens 30 at image heights of −35 mm and 35 mm, respectively, are indicated for each of the examples. In addition, an absolute value of Rz(0) which represents a radius of curvature at image height zero is indicated for each of the examples.
TABLE 20
Examples
|Rz(0)|
|Rz(−35)|
|Rz(35)|
First
100.000
578.193
875.033
Second
100.000
124.193
133.400
Third
100.000
107.339
114.621
Fourth
100.000
956.976
2540.960
As can be seen from TABLE 20, each of the above examples satisfies condition (1).
As described above, according to the embodiment of the invention, an inclination of the scanning line caused by asymmetry of a change of the deflection position can be corrected because the anamorphic aspherical surface of the scanning lens has asymmetry of distribution in the main scanning direction of power in the auxiliary scanning direction.
According to the embodiment of the invention, the plurality of scanning lines corresponding to the plurality of beams whose incident angles in the auxiliary scanning direction with respect to the polygonal mirror are different coincide with each other. Accordingly, occurrence of the color drift in the color laser printer can be prevented.
According to the embodiment, since the scanning lens 30 is configured to have asymmetry in the main scanning direction, the compensation lens is not required to have asymmetry in the main scanning direction. Therefore, as described above, the same compensation lens can be used for beams whose incident angles in the auxiliary scanning direction with respect to the polygonal mirror have the same absolute values and different signs.
The present disclosure relates to the subject matter contained in Japanese Patent Application No. 2002-010763, filed on Jan. 18, 2002, which is expressly incorporated herein by reference in its entirety.
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