According to the present disclosure, a playyard top rail includes a left rail and a right rail mounted to pivot about a pivot axis relative to the right rail. The playyard top rail further includes a rail lock associated with the left and right rails. The rail lock is configured to lock the right rail to the left rail upon movement of the left and right rails to an in-line erected position and movement of the rail lock in a first direction along the pivot axis to a rail-locking position. Once the rail lock is moved in an opposite second direction along the pivot axis to a rail-releasing position, the left and right rails are free to pivot relative to one another about the pivot axis to assume a side-by-side collapsed position. An extensible cord is coupled at one end to the left rail and at another end to the right rail and supported in the middle on a lock housing containing the rail lock to define a bowed fabric support overlying a portion of the left and right rails.
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30. A top rail of a playyard, the top rail comprising
a left rail of the playyard formed to include a passageway,
a rail lock mounted for movement and being in the passageway, and
a right rail of the playyard mounted for rotation around an outer circumferential surface of the rail lock about a pivot axis relative to the left rail, wherein the rail lock is constrained to move in the passageway along the pivot axis between a rail-locking position blocking rotation of the right rail about the pivot axis relative to the left rail and a rail-releasing position allowing rotation of the right rail about the pivot axis relative to the left rail.
36. A playyard top rail comprising
a left rail,
a right rail coupled to the left rail for pivotable movement relative to the left rail about a pivot axis,
a rail lock mounted for movement relative to the left and right rails between a rail-locking position blocking rotation of the right rail about the pivot axis relative to the left rail and a rail-releasing position allowing rotation of the right rail about the pivot axis relative to the left rail, and
an extensible cord coupled at one end to the left rail and at another end to the right rail and supported on at least one of the left and right rails to define a bowed fabric support overlying a portion of the left and right rails.
47. A top rail of a playyard, the top rail comprising
a pair of rail segments of the playyard,
a lockable rail segment hinge of the playyard arranged to interconnect the pair of rail segments and to support one of the rail segments for pivotable movement relative to the other rail segment,
a fabric cover of the playyard arranged to overlie and cover the pair of rail segments, and
a support wing associated with and coupled to each of the rail segments for pivotable movement relative to its associated rail segment about a pivot axis, each support wing being positioned to lie between the fabric cover and the associated rail segment and positioned to extend from the pivot axis toward the lockable rail segment hinge.
50. A top rail of a playyard, the top rail comprising
a left rail segment and a right rail segment of the playyard,
a lockable rail segment hinge of the playyard arranged to interconnect the left and right rail segments and to support the right rail segment for pivotable movement relative to the left rail segment about a first pivot axis,
a fabric cover of the playyard overlying the left and right rail segments,
a support wing associated with and pivotably coupled to each of the left and right rail segments, each support wing configured to include an elongated shell to provide a foundation for at least a portion of the fabric cover overlying the left and right rail segments when the playyard is in to an erected position.
42. A top rail for a playyard, the top rail comprising
a pair of rail segments of the playyard, each rail segment being connected at a first end to the playyard,
a lockable rail segment hinge interconnecting second ends of the rail segments,
a fabric cover of the playyard arranged to overlie and at least partially cover the pair of rail segments, and
a pair of support wings of the playyard, each support wing having a first end associated with and pivotably connected to one of the rail segments at a spaced-apart distance from the lockable rail segment hinge and a second end located proximate to the lockable rail segment hinge and overlying the associated rail segment, and each support wing being positioned to underlie and provide support for the fabric cover when the playyard is moved to an erected position.
49. A top rail of a playyard, the top rail comprising
a left rail segment and a right rail segment of the playyard, each rail segment having first and second ends,
a fabric cover of the playyard arranged to overlie and cover the left and right rail segments,
a lockable rail segment hinge of the playyard arranged to interconnect the second ends of the left and right rail segments at a location displaced from a top of the lockable rail segment hinge thereby creating a space defined between a straight line extension of the first end of each rail segment ending at the top of the lockable rail segment hinge and the second end connected at the lockable rail segment hinge, and
a support wing associated with and coupled to each of the left and right rail segments for movement of each support wing relative to its associated rail segment, each support wing positioned to cover the space and to lie between the fabric cover and the associated rail segment.
1. A top rail of a playyard, the top rail comprising
a left rail segment of the playyard,
a right rail segment of the playyard, and
a lockable rail segment hinge of the playyard arranged to interconnect the left and right rail segments and to support the right rail segment for pivotable movement relative to the left rail segment about a pivot axis, the rail segment hinge including a hinge base coupled to the left rail segment, a hinge yoke coupled to the right rail segment and configured to receive and mate with the hinge base and move relative to the hinge base during relative pivoting movement of the left and right rail segments about the pivot axis, and a rail segment lock mounted for movement in a passageway formed in the hinge base between a segment-locking position to engage the hinge base and hinge yoke and block pivotable movement of the right rail segment relative to the left rail segment and a segment-releasing position to disengage the hinge yoke to allow pivotable movement of the right rail segment relative to the left rail segment about the pivot axis.
9. A top rail of a playyard, the top rail comprising
a left rail segment of the playyard,
a right rail segment of the playyard,
a lockable rail segment hinge of the playyard arranged to interconnect the left and right rail segments and to support the right rail segment for pivotable movement relative to the left rail segment about a pivot axis, the rail segment hinge including a hinge base coupled to the left rail segment, a hinge yoke coupled to the right rail segment and configured to receive and mate with the hinge base and move relative to the hinge base during relative pivoting movement of the left and right rail segments about the pivot axis, and a rail segment lock mounted for movement in a passageway formed in the hinge base between a segment-locking position to engage the hinge base and hinge yoke and block pivotable movement of the right rail segment relative to the left rail segment and a segment-releasing position to disengage the hinge yoke to allow pivotable movement of the right rail segment relative to the left rail segment about the pivot axis, and
a hub configured to support the rail segment lock as the rail segment lock moves back and forth along the pivot axis between the segment-locking and segment-releasing positions and a drive spring engaged at one end to the hub and at an opposite end to the rail segment lock and biased yieldably to urge the rail segment lock toward the segment-locking position.
10. A top rail of a playyard, the top rail comprising
a left rail segment of the playyard,
a right rail segment of the playyard,
a lockable rail segment hinge of the playyard arranged to interconnect the left and right rail segments and to support the right rail segment for pivotable movement relative to the left rail segment about a pivot axis, the rail segment hinge including a hinge base coupled to the left rail segment, a hinge yoke coupled to the right rail segment and configured to receive and mate with the hinge base and move relative to the hinge base during relative pivoting movement of the left and right rail segments about the pivot axis, and a rail segment lock mounted for movement in a passageway formed in the hinge base between a segment-locking position to encage the hinge base and hinge yoke and block pivotable movement of the right rail segment relative to the left rail segment and a segment-releasing position to disengage the hinge yoke to allow pivotable movement of the right rail segment relative to the left rail segment about the pivot axis, and
wherein the rail segment lock is formed to include an interior wall defining a post-receiving chamber and a spring support located in the post-receiving chamber and the lock mover includes a hub and a drive spring located in the post-receiving chamber to engage the spring support and the hub and biased yieldably to urge the rail segment lock toward the segment-locking position.
20. A playyard top rail comprising
a left rail segment,
a right rail segment,
a hinge base coupled to the left rail segment and formed to include a barrel channel and a lug slot having an opening into the barrel channel,
a rail segment lock including a barrel located to move in the barrel channel and inner and outer lugs coupled to the barrel for movement therewith and located to move in the lug slot, and
a hinge yoke coupled to the right rail segment, the hinge yoke being mounted on the rail segment lock for movement relative to the hinge base and rotation on the rail segment lock about a pivot axis to move the right rail segment relative to the left rail segment, the hinge yoke including an inner segment support plate and an outer segment support plate positioned to lie in spaced-apart relation to the inner segment support plate to locate the hinge base in a space provided therebetween,
wherein each of the inner and outer segment support plates is formed to include a barrel receiver and a lug receiver having an opening into the barrel receiver and arranged to lie in side-by-side relation to the lug slot formed in the hinge base upon movement of the right rail segment to an in-line erected position relative to the left rail segment,
wherein the inner lug is located on the barrel to extend into both of the lug slot formed in the hinge base and the lug receiver formed in the inner segment support plate and the outer lug is located on the barrel to extend into both of the lug slot formed in the hinge base and the lug receiver formed in the outer segment support plate cooperatively to block further movement of the right rail segment relative to the left rail segment about the pivot axis upon movement of the right rail segment about the pivot axis to the in-line erected position and movement of the barrel in the barrel channel formed in the hinge base to a segment-locking position, and
wherein each of the inner and outer lugs is located on the barrel to lie outside of the lug receivers formed in the inner and outer segment support plates to allow rotation of the right rail segment on the rail segment lock relative to the left rail segment about the pivot axis upon movement of the barrel in the barrel channel formed in the hinge base to a segment-releasing position.
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The present disclosure relates to a juvenile playyard, and particularly, to a collapsible frame for a juvenile playyard. More particularly, the present disclosure relates to a collapsible playyard frame including top rails, floor support rails, and feet for elevating and supporting a floor mat in a juvenile playyard.
According to the present disclosure, a playyard top rail includes a left rail and a right rail mounted to pivot about a pivot axis relative to the right rail. The playyard top rail further includes a rail lock associated with the left and right rails.
In an illustrative embodiment, the rail lock is configured to lock the right rail to the left rail upon movement of the left and right rails to an in-line erected position and movement of the rail lock in a first direction along the pivot axis to a rail-locking position. Once the rail lock is moved in an opposite second direction along the pivot axis to a rail-releasing position, the left and right rails are free to pivot relative to one another about the pivot axis to assume a side-by-side collapsed position.
A drive spring is coupled to the rail lock and biased normally to urge the rail lock to assume the rail-locking position. A lock actuator is mounted on a lock housing containing the rail lock and is movable to urge the rail lock against the drive spring to assume the rail-releasing position so that relative pivotable movement of the left and right rails is allowed.
Also in an illustrative embodiment, an extensible cord is coupled at one end to the left rail and at another end to the right rail and supported in the middle on a lock housing containing the rail lock to define a bowed fabric support overlying a portion of the left and right rails. A left cord-shield wing is coupled to the left rail at a left pivot post for pivotable movement relative to the left rail about a left pivot axis. A right cord-shield wing is coupled to the right rail at a right pivot post for pivotable movement relative to the right rail about a right pivot axis. The left cord-shield is arranged normally to cover a first portion of the extensible cord and lie between that first portion and a portion of the fabric covering the extensible cord. Likewise, the right cord-shield is arranged normally to cover a second portion of the extensible cord and lie between that second portion and another portion of the fabric covering the extensible cord.
Additional features of the disclosure will become apparent to those skilled in the art upon consideration of the following detailed description of an illustrative embodiment exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
Playyard 10 includes a collapsible frame 12, fabric frame cover 14, and removable floor mat 16. Frame cover 14 is made of sturdy fabric and netting material and is foldable to enable frame 12 to be moved easily from an erected configuration shown in
Collapsible frame 12 includes four corner legs 18, a corner piece 20 at the top end of each corner leg 18, and a corner foot 22 at the bottom end of each corner leg 18. Frame 12 also includes a foldable top rail 24, 26, 28, or 30 interconnecting each pair of adjacent corner pieces 20. Each top rail includes a left rail 501 coupled to a right rail 500 for pivotable movement about a pivot axis as suggested in
Frame 12 further includes a rail mount 32 and a floor support rail 36, 38, 40, or 42 interconnecting rail mount 32 and each of the corner feet 22. Rail mount 32 includes a hub receiver 33 and a foot 34 for elevating hub receiver 33 above the ground 54 underlying rail mount 32. Frame 12 also includes two auxiliary support rails 44, 46 coupled to rail mount 32.
Floor mat 16 includes four sections 47, 48, 49, and 50 arranged in series as shown in
Each of support rails 36, 38, 40, and 42 has an outer end pivotably coupled to one of the corner feet 22 and an inner end arranged for pivotable movement relative to rail mount 32 so as to facilitate collapsing movement of frame 12 from its erected configuration shown in
Left-side top rail 30 includes a left rail segment 74 pivotably coupled to one of the corner pieces 20, a right rail segment 76 coupled for pivotable movement relative to left rail segment 74 (in, for example, the manner described below) and to an adjacent corner piece 20, and a lockable rail segment hinge 62 configured to interconnect the left and right rail segments 74, 76 and to support right rail segment 76 for pivotable movement relative to left rail segment 74 about a pivot axis 75. Lockable rail segment hinge 62 is configured to “lock” the left and right rail segments 74, 76 together in an in-line erected relation one to another as shown, for example, in
Each of front top rail 24, right-side top rail 26, and rear top rail 28 is similar in structure to left-side top rail 30 in that each includes a lockable rail segment hinge 62. Front top rail 24 includes a left rail segment 58 pivotably coupled to one of the corner pieces 20 and rigidly coupled to one portion of a second rail segment hinge 62 and a right rail segment 60 pivotably coupled to one of corner pieces 20 and rigidly coupled to another portion of the second rail segment hinge 62. Right-side top rail 26 includes a left rail segment 66 pivotably coupled to one of the corner pieces 20 and rigidly coupled to one portion of a third rail segment hinge 62 and a right rail segment 68 pivotably coupled to an adjacent corner piece 20 and rigidly coupled to another portion of the third rail segment hinge 62. Rear top rail 28 includes a left rail segment 70 pivotably coupled to one of the corner pieces 20 and rigidly coupled to one portion of a fourth rail segment hinge 62 and a right rail segment 72 pivotably coupled to an adjacent corner piece 20 and rigidly coupled to another portion of the fourth rail segment hinge 62.
In accordance with one perspective of each of top rails 30, 24, 26, 28, it can be said that each top rail includes a left rail 500 and a right rail 501 coupled to left rail 500 for pivotable movement to left rail 500 about pivot axis 75 as suggested in
A fabric support 63 is coupled to each of left-side and right-side top rails 30, 26 as suggested in
A fabric support 65 is coupled to each of front and rear top rails 24, 28 as suggested in
A releasable rail lock apparatus 78 is provided in rail mount 32 and configured to lock rail locks included in certain of the support rails 36, 38, 40, 42 to rail mount 32 when frame 12 is in its erected configuration as shown in
Referring now to
The fabric support 63 associated with the left-side top rail 30 is shown in more detail in
As suggested in
As suggested in
As suggested in
The components that cooperate to form lockable rail segment hinge 62 in the illustrated embodiment are shown in
As suggested in
A rail segment lock 118 is also included in rail segment hinge 62 as suggested in
A rail segment lock 118 shown, for example, in
Each rail segment lock 118 is constrained to move back and forth along pivot axis 75 between (1) a rail segment-locking position (shown in
In an illustrative embodiment, hinge yoke 101 includes an inner segment support plate 142 formed to include a portion of passageway 122 and an outer segment support plate 144 formed to include another portion of passageway 122. Hinge yoke 101 also includes a segment mount 141 adapted to mate with right segment rail 76 and a curved plate 143 appended to segment mount 141 and arranged to interconnect plates 142, 144 as shown, for example, in
A mechanism is provided for locking hinge yoke 101 to hinge base 100 whenever left and right rail segments 74, 76 are moved to assume the in-line position shown in
In an illustrative embodiment shown in
Axially extending curved flanges 186 are formed in outer end 179 of barrel 170 and arranged to lie in circumferentially spaced-apart relation to one another. A pair of finger-receiving apertures 188 is formed in barrel 170 so that each aperture 188 lies in a space between an outer lug 174 and its companion flange 186 and interrupts the portion of the exterior surface of barrel 170 defining annular outer bearing 178. An axially extending guide slot 189 is formed in barrel 170 to have an opening in inner end 177 and is sized to receive an anti-rotation lug 226 shown, for example, in
As shown, for example, in
Passageway 120 formed in hinge base 100 is defined to receive rail segment lock 118 and allow rail segment lock 118 to move back and forth along an axis (such as pivot axis 75) as it moves between rail segment-locking and rail segment-releasing positions. Hinge base 100 is formed to include a barrel channel 210 and a pair of lug slots 212 lying on “opposite sides” of barrel channel 210 and having openings into barrel channel 210 as shown, for example, in
In an illustrative embodiment, each lug slot 212 formed in hinge base 100 is defined by a U-shaped wall comprising three serially arranged segments 201, 202, 203 as shown, for example, in
Passageway 122 formed in each segment support plate 142, 144 is defined to receive rail segment lock 118 when it is in the rail segment-releasing position as shown, for example, in
In an illustrative embodiment, each lug receiver 216 formed in a segment support plate 142, 144 is defined by a U-shaped wall comprising three serially arranged segments 301, 302, 303 as shown, for example, in
When hinge base 100 and hinge yoke 101 are rotated about pivot axis 75 relative to one another, rail segment lock 118 will have been moved to its armrest-releasing position as shown, for example, in
Inner hub 192 comprises a shell 222 and a guide post 224 appended to an interior surface of shell 222 as shown best in
An anti-rotation lug 226 is appended to a cylindrical outer surface 228 of guide post 224 as shown, for example, in
Drive spring 196 is located in chamber 184 formed in barrel 170 of rail segment lock 118. One end of drive spring 196 is positioned to engage interior partition or spring support 180 and an opposite end of drive spring 196 is positioned to engage an annular, axially outwardly facing surface 230 on an outer end of guide post 224. Drive spring 196 is biased yieldably to urge rail segment lock 118 on guide post 224 toward the rail segment-locking position shown in
Outer hub 194 comprises a shell 232, a hub plate 233, and a mounting post 234 appended to an interior surface of hub plate 233 as shown, for example, in
A lock actuator 240 is coupled to rail segment lock 118 and mounted for movement on lock compartment 190 to move barrel 170 against a biasing force generated by drive spring 196 so as to move rail segment lock 118 to assume the rail segment-releasing position when left and right rail segments 72, 74 are moved to the in-line erected position. Lock actuator 240 includes a button 242 located outside lock compartment 190 and a pair of actuator fingers 244 coupled to button 242 as shown, for example, in
Rail segment lock 118 is moved along pivot axis 75 by drive spring 196 to block relative rotation of hinge base 100 and hinge yoke 101 about pivot axis 75 whenever left and right rail segments 72, 74 are moved to the in-line erected position. In such a position shown, for example, in
Although the disclosure has been described in detail with reference to certain illustrative embodiments, variations and modifications exist within the scope and spirit of the disclosure as described and defined in the following claims.
Kain, James M., Glover, Richard, Dorsey, Michael C., Mendenhall, Andrew, Andrews, Jason S.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jan 07 2003 | ANDREWS, JASON S | COSCO MANAGEMENT, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013716 | /0124 | |
Jan 07 2003 | MENDENHALL, ANDREW | COSCO MANAGEMENT, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013716 | /0124 | |
Jan 17 2003 | DORSEY, MICHAEL C | COSCO MANAGEMENT, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013716 | /0124 | |
Jan 21 2003 | GLOVER, RICHARD | COSCO MANAGEMENT, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013716 | /0124 | |
Jan 21 2003 | KAIN, JAMES M | COSCO MANAGEMENT, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013716 | /0124 | |
Jan 29 2003 | Cosco Management, Inc. | (assignment on the face of the patent) | / | |||
Nov 25 2014 | COSCO MANAGEMENT, INC , | Dorel Juvenile Group, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 034485 | /0043 | |
Jun 11 2021 | Dorel Juvenile Group, Inc | BANK OF MONTREAL, AS ADMINISTRATIVE AGENT | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 058682 | /0356 | |
Jun 11 2021 | DOREL HOME FURNISHINGS, INC | BANK OF MONTREAL, AS ADMINISTRATIVE AGENT | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 058682 | /0356 | |
Dec 08 2023 | DOREL HOME FURNISHINGS, INC | FEAC AGENT, LLC | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 065851 | /0893 | |
Dec 08 2023 | Dorel Juvenile Group, Inc | FEAC AGENT, LLC | SECURITY INTEREST SEE DOCUMENT FOR DETAILS | 065851 | /0893 |
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