A process for producing a potting transition which is more nearly planar and which is more repeatable from assembly to assembly. Devices for carrying out the process are also disclosed. A stranded cable comprising a containment jacket is stripped of its containment jacket for a short length to expose the end strands for termination (Obviously, in the case of a cable having no jacket, no stripping is required). The exposed strands are then placed in a barrier device to separate them into a region of exposed strands and a region of guarded strands. potting compound is then applied to the exposed region. The barrier device prevents the potting compound from penetrating into the guarded region. The result is a distinct transition between a region of strands which have been wetted by the liquid potting compound (“wetted region”) and a region of strands which have not been wetted by the liquid potting compound (“unwetted region”).
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8. A method for infusing potting compound into an exposed length of strands within a cable, wherein said exposed length of strands are exposed on an end of said cable so that said length of exposed strands has a fixed end attached to said cable and a free end, comprising:
a. folding said free end of said length of exposed strands back over said cable to form a strand collar;
b. sliding a collar over said strand collar to hold said strand collar against said cable and divide said strand collar into an exposed region, which lies between said collar and said free end, and a guarded region; and
c. infusing said potting compound into said exposed region.
7. A method for infusing potting compound into an exposed length of strands within a cable, wherein said exposed length of strands are exposed on an end of said cable so that said length of exposed strands has a fixed end attached to said cable and a free end, comprising:
a. folding said free end of said length of exposed strands back over said cable to form a strand collar;
b. placing a first barrier on a first side of said strand collar;
c. placing a second barrier on a second side of said strand collar;
d. pressing said first and second barriers together to hold said strand collar against said cable and divide said strand collar into an exposed region, which lies between said first and second barriers and said free end, and a guarded region; and
e. infusing said potting compound into said exposed region.
1. A method for infusing potting compound into an exposed length of strands within a cable, wherein said exposed length of strands are exposed on an end of said cable so that said length of exposed strands has a fixed end attached to said cable and a free end, comprising:
a. placing a first barrier around said length of exposed strands proximate said fixed end;
b. splaying said length of exposed strands outward to form a fan, having a first side facing said first barrier and a second side facing away from said first barrier;
c. placing a second barrier proximate said fan on said second side;
d. pressing said first and second barriers together to hold said fan in place and divide said fan into an exposed region, which lies outside said first and second barriers, and a guarded region, which lies inside said first and second barriers; and
e. infusing said potting compound into said exposed region.
9. A method for infusing potting compound into an exposed length of strands within a cable, wherein said cable has a first end and a second end, wherein said exposed length of strands are exposed somewhere between said first and second ends of said cable, wherein said exposed length of strands has a first boundary and a second boundary, comprising:
a. placing a first barrier around said length of exposed strands proximate said first boundary of said exposed strands;
b. placing a second barrier around said length of exposed strands proximate said second boundary of said exposed strands;
c. placing said cable in compression to form a bulge of strands between said first and second barriers, wherein said bulge extends outward beyond said first and second barriers, so that an exposed region of strands lies outside said first and second barriers and a guarded region of strands lies inside said first and second barriers;
d. pressing said first and second barriers together; and
e. infusing said potting compound into said exposed region.
2. A method as recited in
a. providing said first barrier with a first barrier edge facing said free end of said exposed strands, wherein said first barrier edge assumes the form of a truncated cone;
b. providing said second barrier with a second barrier edge facing said first barrier edge, wherein said second barrier edge assumes the form of a truncated cone, so that when said first and second barriers are pressed together, said fan of exposed strands is deflected into a truncated cone.
3. A method as recited in
4. A method as recited in
5. A method as recited in
6. A method as recited in
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Pursuant to the provisions of 37 CFR §1.53(c), this application claims the benefit of an earlier-filed provisional application. The provisional application was assigned Ser. No. 60/426,085. It was filed on Nov. 13, 2002.
Not Applicable.
Not Applicable
1. Field of the Invention
This invention relates to the field of rope and cable. More specifically, the invention comprises a method for potting cable terminations, along with devices for carrying out the method.
2. Description of the Related Art
Devices for mounting a termination on the end of a rope or cable are disclosed in detail in copending U.S. application Ser. No. 60/404,973 to Campbell, which is incorporated herein by reference. Generally, the strands proximate the end of a cable are wetted with a potting compound to affix them to an anchor (The term “anchor” is used to refer generally to any object affixed to a cable in order to transmit a load to or from the cable).
In order to lock the cable to an anchor, exposed strands 14 must be wetted with a potting compound. This is typically done in one of two ways: (1) An anchor is pulled around the exposed strands to hold them in place while a potting compound is poured into them, or (2) The exposed strands are wetted and then an anchor is pulled over the exposed strands to form them into the proper shape.
However the potting compound is applied, there will be a transition between the unpotted strands and the potted strands. This is referenced as potting transition 20 in the figure. The reader will note that potting transition 20 is irregular. It is difficult for the potting compound to penetrate to the center of the cable. Even though the strands are splayed prior to potting, those strands near the center tend to remain bunched together, inhibiting the penetration of the liquid potting resin (designated as central strand region 16). The bunching lessens toward the periphery of the cable and in the vicinity of the end of the cable (designated as end strand region 18). Because of this variation in strand density, uneven penetration of the potting compound often results. This fact introduces inconsistency from assembly to assembly, since the location and shape of potting transition 20 varies significantly. When attempting to pre-wet the strands, the center strands also tend to be guarded somewhat by the cable itself. Consistency in the application of the potting compound therefore suffers.
Throughout this disclosure, the term “strand” will be used to describe the constituents of synthetic cables, natural-fiber cables, and wire ropes. Although synthetic cables are used for the illustrations, the reader should understand that the methods and devices disclosed are equally applicable to any type of stranded cable.
The present invention comprises a process for producing a potting transition which is more nearly planar and which is more repeatable from assembly to assembly. Devices for carrying out the process are also disclosed. A stranded cable comprising a containment jacket is stripped of its containment jacket for a short length to expose the end strands for termination (Obviously, in the case of a cable having no jacket, no stripping is required). The exposed strands are then placed in a barrier device to separate them into an exposed region and a guarded region. Potting compound is then applied to the exposed region. The barrier device prevents the potting compound from penetrating into the guarded region. The result is a distinct transition between a region of strands which have been wetted by the liquid potting compound (“wetted region”) and a region of strands which have not been wetted by the liquid potting compound (“unwetted region”).
Once the application of the potting compound is complete, the stranded cable is removed from the barrier device and an anchor is applied over the wetted region. The potting compound then turns from a liquid to a solid over a period of time. Once the potting compound has turned solid, the wetted region of strands are said to be the “potted region” (meaning a region where the strands are locked within a solid mass of hardened potting compound). The unwetted region—in which the strands remain dry and free—is said to be the “unpotted region.” The result is a more uniform distribution of potting compound and a more nearly planar transition from unpotted region to potted region.
10
cable
12
containment jacket
14
exposed strands
16
central strand region
18
end strand region
20
potting transition
22
potted region
24
splayed strands
26
upper barrier
28
lower barrier
30
barrier edge
32
exposed region
34
guarded region
36
linear barrier
38
strand slot
40
anchor
42
conical barrier surface
44
flat barrier surface
46
cylindrical clamp
48
curve barrier
50
collar
52
O-ring
54
groove
56
vee clamp
58
mold cavity
60
injection port
In
While held in the position shown, potting compound is applied to exposed region 32. This can be done by dispensing the compound through a pressurized dispenser, dipping the entire assembly into a vat, painting the compound on manually, spraying the compound, or using other conventional means. However it is applied, the barrier devices prevent the potting compound from seeping into guarded region 34. The cable is then removed from the barrier devices and an anchor is slid into position over the wetted strands, resulting in the assembly shown in
Upper barrier 26 is shown in
Barrier devices similar to those disclosed in
In
The shape of the lower barrier can be improved to facilitate the splaying of the strands.
A simple flat surface can also be used for the lower barrier.
An alternative to using barrier edges 30 would be to employ two flat plates with an incorporated O-ring or O-rings to form the seal. A cooperating O-ring in one plate and groove in the other could also be used. The result would be essentially the same, in that the strands would be divided into a guarded and unguarded region. It is also possible to incorporate a dish holding the liquid potting resin into the lower barrier.
Those skilled in the art will realize that many types of barrier devices are possible. Radially symmetric devices have been shown, but planar devices are possible as well.
The linear barrier need not be straight.
The same type of guarding system can be applied to unfanned strands.
Although the devices disclosed are most commonly used in attaching an anchor to an end of a cable, they can also be used for attaching an anchor somewhere in the middle of a cable.
Other methods of exposing the strands for potting compound infusion may be needed.
Other devices can be used to hold the strand collar in place.
In the field of synthetic cables, which typically feature small strands, the potting compounds used would often be liquid polymers which harden over time (reactive resins, air-drying resins, etc.). For wire rope, the potting compounds may also include molten metals. Thermoplastics have also been used as potting compounds. The reader will appreciate that the methods and devices disclosed are not dependent upon the type of potting compound nor the type of cable. Although the illustrations are focused on small-strand cables, the invention is not limited to this application.
Those skilled in the art will also realize that the barrier devices could be incorporated into the anchor itself Thus, the barrier might not be removed but rather left to form part of the potted termination. The devices shown could also be adapted to non-round cable shapes (such as square cable).
Pressurized injection may optionally be used to achieve complete strand infusion.
Although the preceding description contains significant detail, it should not be construed as limiting the scope of the invention but rather as providing illustrations of the preferred embodiments of the invention.
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