The invention is a transaction card having a base comprising a core of substantially transparent material with a plurality of coats, on at least one of the core's surfaces, of a material which is substantially transparent to humanly visible light and which is opaque to light in the infrared portion of the light spectrum. The invention is also a method for manufacturing a transaction card having an area which is substantially transparent to humanly visible light and which may be detected by card readers, such as ATMs and card printers. The method includes the steps of forming a core of substantially transparent plastic and applying a plurality of coats of material to at least one surface of the core, which material is substantially transparent to humanly visible light and which is opaque to light in the infrared portion of the light spectrum.
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23. A transaction card comprising a transparent card core and first and second infrared barrier layers each of which is coextensive with substantially the entire area of the transaction card.
11. A card base for a transaction card, said card base comprising a core formed of transparent plastic, a first infrared barrier layer disposed on a first surface of said core and a second infrared barrier layer disposed on a second surface of said core.
1. A card base for a transaction card, said card base comprising a core formed of substantially transparent plastic and a plurality of infrared barrier layers disposed on a said core, each of said infrared barrier layers being substantially transparent to the human eye.
34. A method for making a card base for a transaction card which is at least in part substantially transparent to humanly visible light and which is detectable by card readers which use infrared light in connection with detecting the presence of such a card, said method comprising the following steps:
(a) forming a card core of transparent material; and
(b) coating substantially the entirety of at least a first surface of said card core with a plurality of infrared barrier layers.
35. A method for making a card base for a transaction card which is at least in part substantially transparent to humanly visible light and which is detectable by card readers which use infrared light in connection with detecting the presence of such a card, said method comprising the following steps:
(a) forming a card core of transparent material; and
(b) coating substantially the entirety of a first surface of said card core with a first infrared barrier layer; and
(c) coating substantially the entirety of a second surface of said card core with a second infrared barrier layer.
43. A method for making a transaction card which is at least in part substantially transparent to humanly visible light and which is detectable by card readers which use infrared light in connection with detecting the presence of such a card, said method comprising the following steps:
(a) forming a card core of transparent material; and
(b) applying a first infrared barrier layer to said core, wherein said first infrared barrier layer blocks infrared light in a first range of wavelengths; and
(c) applying a second infrared barrier layer to said core, wherein said second infrared barrier layer blocks infrared light in a second range of wavelengths.
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1. Field of the Invention
This invention relates to transparent credit cards, membership cards, identification cards and other transaction cards which may be detected by currently available card printing machines, automatic teller machines and other card readers.
2. Prior Art
Credit cards have been in use since 1950.
Over the years, the basic appearance of credit cards has not changed significantly. Generally, a credit card is sized at about 3.375 inches wide by about 2.125 inches high by about 0.03 inch thick in order to fit into a typical wallet. The card has a base formed of polyvinyl chloride, polycarbonate or similar plastic material which may be cured such that the card has appropriate characteristics of rigidity and flexibility to withstand the rigors a typical card is expected to endure.
Alphanumeric indicia, which typically identify the card issuing entity and the person to whom the card is issued, are embossed on the card for, among other things, creating an imprint on credit card transaction forms. A magnetic strip is usually embedded in or adhered to the back surface of the card. The magnetic strip is magnetically encoded with information relating to the entity issuing the card and/or the person to whom the card is issued, which information may be read by card readers in automatic teller machines (“ATMs”), point of purchase card readers at cashier counters in stores, identification card readers and the like. A signature strip, for receiving the card carrier's signature, is printed on or adhered to the back surface of the card as well. Very recently, some credit card issuers have embedded computer chips in their credit cards.
In addition, a typical credit card has other matter, visibly perceptible to the human eye, printed on the front and/or back surfaces of the card by silkscreening, offset lithography or other printing processes. The other matter printed on the front and back surfaces of the card may include information such as the name of the person to whom the card is issued, the name address and telephone number of the issuing entity, pictures, such as of the intended card holder, and holograms and logotypes associated with the issuing entity and other information or aesthetic matter.
Many identification cards, including store membership cards and company and school identification cards, now have the same or similar characteristics as credit cards. So do driver licenses as well.
In the 1950s there were only a few credit card issuers and few people obtained any credit or other cards at all. Today, hundreds of entities issue credit cards, and the average adult carries several credit and/or identification cards and a driver license.
Entities which issue credit cards vigorously compete with each other. In addition to the financial terms in connection with which their cards may be used and the venues which will accept the cards, credit card issuers use their cards' aesthetic characteristics to achieve a competitive edge.
A feature which could provide an aesthetic characteristic is transparency. Efforts at making transparent credit cards have been considered in the past. For example, a credit card having a substantial portion of its area transparent is disclosed in U.S. Pat. No. 3,725,647, titled “Photographic Credit Card System,” issued to Clarence Retzky on Apr. 3, 1973.
Efforts to make, in commercially significant volumes, credit cards having a substantial portion of their area transparent, particularly along the edges of the credit cards, have been unsuccessful. That is because such cards have not been detectable in currently available card printing machines, ATMs or other card readers.
Sensors in such machines and readers detect the presence of a card when a light beam aimed at the sensor is blocked by the card itself. That is, when sensors detect light surrounding a predefined boundary at the same time that no light is detected within such boundary, the machine or reader detects the presence of a card. When the card is detected, a printing and/or reading operation is conducted. (In modern machines, the printing operation may also include the application of magnetic strip and a signature strip, and the embedding of a computer chip on or into the base of the card.) A transparent card, however, passes light through it, so the sensors fail to detect the presence of such a card, and no printing and/or reading operation occurs. Because transparent cards are not detected, a transparent card may jam current printing and reading machines (collectively referred to herein as “card readers”).
No matter how aesthetically pleasing a transparent credit card might be, it is of little use if an issuing entity cannot print its name and logo on it or if the card cannot be read in ATMs or other card readers.
So, credit cards, identification cards, membership cards, driver licenses and similar cards (referred to collectively herein as “transaction cards”) have been made from an opaque plastic, usually colored white, with information, aesthetic matter magnetic strips, signature strips and/or computer chips printed on or otherwise applied to the base of the card as described above.
Nevertheless, a strong desire has persisted among card issuing entities to be able to issue transaction cards having a significant area which is transparent. As discussed below, aesthetically transparent transaction cards (i.e., cards which are transparent to humanly visible light) can be detected by typical card readers if the card, though transparent to humans, is opaque in at least a portion of the infrared region of the light spectrum. In addition, the inventor has discovered a method to efficiently an economically manufacture cards which are transparent to the human eye but which are detectable by card printing and reading machines.
The invention is a transaction card having a base comprising a core of substantially transparent material with a plurality of coats, on at least one of the core's surfaces, of a material which is substantially transparent to humanly visible light and which is opaque to light in the infrared portion of the light spectrum. The invention is also a method for manufacturing a transaction card having an area which is substantially transparent to humanly visible light and which may be detected by card readers, such as ATMs and card printers. The method includes the steps of forming a core of substantially transparent plastic and applying a plurality of coats of material to at least one surface of the core, which material is substantially transparent to humanly visible light and which is opaque to light in the infrared portion of the light spectrum.
The preferred embodiments of the subject invention are illustrated in the attached drawings which are referred to herein. The same reference numeral will be used to identify identical elements throughout the drawings.
As discussed above, ordinary transparent transaction cards are not detectable by ATMs and other card readers; and ordinary transparent transaction card bases are not detectable in card readers such as card printers and similar manufacturing machinery. The inventor has discovered that the sensors of many current machines react to the presence or absence of infrared light having wavelengths in the range from about 750 nm to about 1000 nm.
A preferred embodiment of the invention is illustrated in
In the preferred embodiment of card base 13, first and second infrared barrier layers 22 and 23 are applied to opposite surfaces of the card core. Protective layers 25 (which may be clear plastic laminate) are applied over the infrared barrier layers 22 and 23.
The inventor has discovered that few, if any, infrared blocking dyes, pigments or other agents effectively block all infrared rays across the required wavelength range. To the extent, if any, that an infrared blocking agent may exist which could block the entire range of wavelengths required to be blocked so that a transaction card or a card base could be detected in card readers, such agent would likely be too expensive for practical use. The inventor has also discovered that combining in a single infrared barrier layer a plurality of agents having properties which together would appear to provide for the blocking of infrared rays across the entire required wavelength range may be difficult or impossible to achieve or, if such agents could be combined together, the resulting combination may have the opposite effect. That is, multiple dyes and/or pigments or other agents may react with each other such that significant discontinuities in the target wavelength range appear. The inventor has overcome this problem by applying a plurality of separate infrared barrier layers to a transparent card core as shown in
The preferred embodiment of card base 13 is shown in FIG. 5. Core 21 is formed of polyvinyl chloride, polycarbonate or similar plastic material in the conventional manner, except that the polyvinyl chloride, polycarbonate or similar plastic material is substantially transparent.
Each of infrared barrier layers 22 and 23 is coextensive with substantially the entire area of the transaction card, and is substantially transparent to humanly visible light and substantially opaque to light in a range or ranges of wavelengths in the infrared portion of the spectrum. In particular, the combination of infrared barrier layers 22 and 23 is substantially opaque to light having wavelengths from about 750 nm to at least about 1000 nm.
First infrared barrier layer 22 is preferably formed of one or more infrared absorbing dyes, one or more infrared reflecting pigments and/or other infrared blocking agents, which usually are available in powdered form, mixed in a clear liquid vehicle.
Second infrared barrier layer 23 is also preferably formed of one or more infrared absorbing dyes, one or more infrared reflecting pigments and/or other infrared blocking agents, which usually are available in powdered form, mixed in a clear liquid vehicle.
In a preferred embodiment, the combination for the first infrared barrier layer is, by weight,
A preferred source of a solvent-based clear vehicle is Apollo Colour of London, United Kingdom.
This combination provides for the blocking of infrared rays in approximately the 880 nm to 940 nm range by first infrared barrier layer 22.
In a preferred embodiment, the combination for the second barrier layer is, by weight,
A preferred source of a water-based clear liquid vehicle for this embodiment is Sericol Limited (1101 West Cambridge, Kansas City, Kans. 66110).
This combination provides for the blocking of infrared rays in approximately the 740 nm to 925 nm range by second infrared barrier layer 23.
The total range of wavelengths blocked in the aggregate would be from about 740 nm to about 940 nm.
In another, currently more preferred, embodiment, the combination for the first infrared barrier layer is, by weight,
A preferred source of a solvent-based clear vehicle is Apollo Colour of London, United Kingdom.
This combination provides for the blocking of infrared rays in approximately the 810 nm to 1000 nm range by first infrared barrier layer 22.
In this embodiment, the combination for the second barrier layer is, by weight,
A preferred source of a water-based clear liquid vehicle for this embodiment is Thornley Company (500 East Newport Pike, Suite 204, Wilmington Del. 19804-2346).
This combination provides for the blocking of infrared rays in approximately the 720 nm to 890 nm range by second infrared barrier layer 23.
The total range of wavelengths blocked in the aggregate would be from about 720 nm to about 1000 nm.
Note that with current card readers the upper range of the blocked wavelength range can be anything above about 1000 nm. That is, the required range of wavelengths to be blocked is from about 750 nm to about 1000 nm. If wavelengths above about 1000 nm are blocked, cards made pursuant to this invention would work well in card readers. If wavelengths below about 750 nm are blocked, the cards would still work in card readers but the transparency of the cards may be effected. The inventor has found that blocking wavelengths as low as about 720 nm does not significantly negatively effect the transparency of the cards, while assuring that all the shorter wavelengths which should be blocked are blocked.
First infrared barrier layer 22 is applied to one surface of card core 21 and second infrared barrier layer 23 is applied to the other surface of card core 21 using offset lithographic or silkscreening processes known in the field. In a preferred silkscreening process, a 390 mesh screen is used in applying the barrier layers to the card core. Each infrared barrier layer would be about 56 microns thick (about 0.0022 inches) when applied wet (and which dries to a much thinner layer), which is generally results in a layer having sufficient thickness to block infrared light in card readers. However, if a thicker barrier layer is desired, a 230 mesh screen may be used. In practice, the desired thicknesses of an infrared barrier layer would be chosen in view of the highest transmission density of the infrared light beams used in the card reading machines (including card manufacturing and printing machines, point of sale card readers, and ATMs) through which the card core (either itself or as a part of credit card, identification card or other card) is expected to pass (i.e., thicker infrared barrier layers would be used in cards expected to pass through card readers using higher transmission densities. Today, most card readers use a transmission density of about 1.3.
Generally speaking, the narrower the range of wavelengths blocked and the thinner the infrared barrier layer is, the lower the cost of making cards pursuant to this invention.
In a preferred embodiment, a clear plastic laminate is coated (by offset lithographic printing, silkscreening or other known processes) over the surface of each of the first and second barrier layers which is opposite to the card core to form protective layers 25 to complete the preferred embodiment of card base 13 as shown in FIG. 5.
The card base is then processed in conventional card manufacturing/printing machinery to embed a magnetic strip 20 in, and apply signature strip 24 on, the rear surface of the card base, to embed a computer chip 18 in the front surface of the card base, and to print front layer 12 onto the front surface of the card base as shown in FIG. 3. Front layer 12 will typically include printed information 14a-c relating to the issuing entity (e.g., a bank when transaction card 10 is a credit card) and/or the intended card holder, such as a logotype 14a associated with the issuing entity, a picture or hologram 14b and descriptions 14c of portions of the card. Otherwise, front layer 12 is substantially transparent. The card is also embossed by such machinery to include embossed information 16a-c, such as numeric characters 16awhich identify the card issuing entity and the person to whom the card is issued, expiration date information 16b and card holder name information 16c.
Light from a source (not shown) to the left of the card base shines toward a sensor (not shown) to the right of the card base. The card base substantially blocks the infrared light, while allowing the remaining light to pass through to the sensor which detects the card.
In
The use of three or more infrared barrier layers may be desired when effective blocking of the desired range of infrared wavelengths may be blocked more efficiently with a higher number of such barrier layers. By way of example, the most cost efficient manufacture of a card base blocking infrared light having wavelengths in the range from 720 nm to 1000 nm may involve the use of infrared barrier layers having the infrared blocking response curves shown in FIG. 11.
As shown in the drawings, it is typically preferred that the first and second infrared barrier layers be separated apart from each other so as to prevent the reaction of their respective components with each other. If three or more infrared barrier layers are used, it is preferred that each infrared barrier layer be maintained separated apart from each of the other infrared barrier layers.
Each of the embodiments illustrated in
The inventor has also discovered an economical and efficient method for making a transaction card substantially opaque in the infrared range of the spectrum while retaining the property of its being transparent to the human eye. That method is to form a card core in any of the manners known in the art for making card bases, using transparent plastic material rather than the commonly used white plastic material, and to coat substantially the entirety of at least one surface of the card core with at least two infrared barrier layers. In coating the infrared barrier layers on to the core, it is preferred that the infrared barrier layers be maintained separated apart from each other, such as by coating a buffer layer over one of the infrared barrier layers or by coating the infrared barrier layers on opposite surfaces of the core. The coating of the infrared barrier layers on to the core may be done by conventional methods of printing on cards, such as offset lithography or silkscreening. In the preferred embodiment, first and second infrared barrier layers are coated on separate surfaces of the card core, with the first infrared barrier layer blocking infrared light in first range of infrared wavelengths and the second infrared barrier layer blocking infrared light in a second range of infrared wavelengths. The first and second ranges of infrared wavelengths may overlap with each other. If necessary or desired, additional infrared barrier layers, each with property of blocking a range of infrared wavelengths, may be coated on to the core until a predetermined range of wavelengths of infrared light (e.g., the range of about 720 nm to about 1000 nm) would be blocked by the card core. The card core is now the card base, and this card base is then processed in the conventional manner to make a credit card, membership card, identification card or similar transaction card.
It will be understood that various changes of the details, materials, steps, arrangement of parts and uses which have been herein described and illustrated in order to explain the nature of the invention will occur to and may be made by those skilled in the art, and such changes are intended to be included within the scope of this invention.
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