An ion current detecting device includes an ion current detecting unit which detects ion current based on combustion ion generated after an ignition which is performed in a combustion chamber and an amplifier unit which amplifies ion current detected by the ion current detecting unit. The amplifier unit has an amplification rate which is set so that an output amplified ion current varies nonlinearly with ion current of the ion current detecting unit. Thus, the amplifier unit enables the amplification rate to vary according to a level of ion current. Therefore, ion current can be detected correctly even if a minute ion current is generated when the spark plug malfunctions etc., and even if ion current becomes higher.
|
1. An ion current detecting device for detecting an ignition condition in an internal combustion engine comprising:
a spark plug for generating a spark in a combustion chamber of the internal combustion engine and having a gap between electrodes;
an ignition coil for supplying high voltage to the spark plug; and
an ion current detecting unit for detecting ion current based on combustion ions generated after an ignition which is performed in the combustion chamber of the internal combustion engine, and
the ion current detecting unit being electrically connected to the spark plug and the ignition coil, and including an amplifier unit for amplifying ion current detected by the ion current detecting unit,
wherein an amplification rate of the amplifier unit has a first amplification rate for a small ion current level and a second amplification rate for a high ion current level,
the amplifier unit sets that the second amplification rate to a lower level than the first amplification rate so that the amplified ion current output from the amplifier unit increases with an increase in the ion current value.
3. An ion current detecting device for detecting an ignition condition in an internal combustion engine comprising:
a spark plug for generating a spark in a combustion chamber of the internal combustion engine and having a gap between electrodes;
an ignition coil for supplying high voltage to the spark plug; and
an ion current detecting unit for detecting ion current based on combustion ions generated after an ignition which is performed in the combustion chamber of the internal combustion engine,
the ion current detecting unit being electrically connected to the spark plug and the ignition coil, and including an amplifier unit for amplifying ion current detected by the ion current detecting unit,
an amplification rate of the amplifier unit being set so that an amplified ion current output from the amplifier unit varies nonlinearly with the ion current detected by the ion current detecting unit;
wherein the ion current detecting unit further includes
a zener diode;
a capacitor connected in parallel with the zener diode so that a secondary coil of the ignition coil connected in series with the zener diode and the capacitor;
an amplifier circuit which amplifies the ion current detected by the ion current detecting unit, is connected with the zener diode and the capacitor, and includes a nonlinear unit which sets the amplification rate of ion current.
2. The ion current detecting device according to
4. The ion current detecting device according to
an operational amplifier,
a resistance, and
the nonlinear unit,
an inverting input terminal of the operational amplifier is connected with the zener diode and the capacitor through the resistance,
a non-inverting input terminal of the operational amplifier is connected to ground, and
the nonlinear unit is connected between an output terminal of the operational amplifier and the inverting input terminal of the operational amplifier.
5. The ion current detecting device according to
the nonlinear unit includes a first resistance, a second resistance, and a diode,
the first resistance is connected in series with the second resistance, and
the diode is connected in parallel with the second resistance.
6. The ion current detecting device according to
the nonlinear unit has a pnp transistor and a gain adjusting resistance,
a collector of the pnp transistor is connected to the inverting input terminal of the operational amplifier,
an emitter of the pnp transistor is connected to the non-inverting input terminal of the operational amplifier through the gain adjusting resistance, and
an base of the pnp transistor is connected to ground,
the amplification rate of the amplifier unit is set so that the amplified ion current output from the amplifier unit varies logarithmically with the detected ion current.
|
This application is based on and incorporates herein by reference Japanese Patent Application No. 2005-7464 filed on Jan. 14, 2005 and No. 2005-271952 filed on Sep. 20, 2005.
1. Technological Field
Example embodiments of the present technology described herein relate to an ion current detecting device for detecting a combustion condition (e.g., spark or misfire) by detecting ion current based on a combustion ion generated when an ignition is performed in an combustion chamber of an internal combustion engine.
2. Description of Related Art
As disclosed in JP-A-11-13520, an ion current detecting device in an ignition apparatus of an internal combustion engine is devised in order to detect a combustion condition such as a spark or a misfire.
The ion current detecting device J20a includes Zener diodes J3 and J4, a capacitor J5, an amplifier circuit J9, a V-I converting circuit J13, and an input protection resistance J14. The Zener diode J3 is connected in series with the secondary coil J2b. The Zener diode J3 suppresses unwanted ignition of an air-fuel mixture in the cylinder when a primary coil J2a is turned on. The Zener diode J4 is connected in parallel with the capacitor J5. The Zener diode J4 and the capacitor J5 are connected in series with the secondary coil J2b. The amplifier circuit J9 is connected to a junction among the capacitor J5 and the Zener diodes J3 and J4. The amplifier circuit J9 includes an operational amplifier J6 and resistances J7 and J8. An output terminal of the amplifier circuit J9 is connected to the V-I converting circuit J13. The V-I converting circuit J13 includes an operational amplifier J10, an npn transistor J11, and a resistance J12. A collector of the npn transistor J11 of the V-I converting circuit J13 is connected to the input protection resistance J14.
An electric controlling unit (ECU) J16 is connected to the input protection resistance J14. The ECU J16 has a current detection resistance J15 and a supply battery Vcc. A current converted by the V-I converting circuit J13 is detected by the ECU J16 so that ion current can be detected.
When a current flows through the primary coil J2a of the ignition coil J2 and a voltage between two ends of the primary coil J2a becomes a predetermined voltage v1, a voltage between two ends of the secondary coil J2b becomes a predetermined voltage v2 according to a coil ratio of a number of turns of the secondary coil J2b to the primary coil J2a by a trans effect. Thus, an ignition is performed by a discharge at the gap J1 of the spark plug.
The current flows through the secondary coil J2b, the Zener diodes J4 and J3 as described by a path (1) in
Moreover, since the capacitor J5 is be charged at the time the current of the secondary coil J2b is stopped as well as a magnetic energy stored in the secondary coil J2b is lost, a potential difference between both ends of the capacitor J5 is occurred. For this reason, when an electrical potential of an inverting input terminal of the operational amplifier J6 becomes an electrical potential of the non-inverting input terminal of the operational amplifier J6, i.e., ground potential (GND), the capacitor J5 plays a role of a power supply for ion current. Thus, ion current flows by the combustion ion generated by a combustion in the cylinder at the gap J1 as described by a path (2) in
On the other hand, when ion current flows, a current flows into the inverting input terminal of the operational amplifier J6 from the output terminal of the operational amplifier J6 through the resistance J8 as described by a path (3) in
An ion current value of the internal combustion engine is sharply changed according to an engine revolution speed, an accelerator pedal position, an environmental condition, a malfunction of the spark plug (for example, fouling of electrodes of the spark plug), etc. The peak value of the ion current value varies, for example in the range of several micro-amperes to hundreds of micro-amperes.
However, the ion current detecting circuit in the prior art generates an output ion current which is a linearly amplified ion current by the amplifier circuit J9. That is, an amplification rate of the amplifier circuit J9 is constant relative to ion current into the ion current detecting circuit J20. If the amplification rate is set to be able to detect a minute ion current value generated when the spark plug malfunctions (for example, the electrodes of the spark plug foul), the maximum detectable ion current level becomes lower (for example, 20 micro-amperes (20 mA) ). Thus, if an ion current value inputted into the ion current detecting device J20 is beyond a low predetermined ion current level, the amplifier circuit J9 can only generate the maximum detectable ion current level (for example, 20 mA).
Accordingly, if ion current which actually flows through the gap J1 is for example, 100 micro ampere (100 mA), there is a possibility that ion current cannot be detected correctly and the combustion condition cannot be evaluated correctly in the ECU J16.
Therefore, it would be desirable to provide a wide ion current detection range, so that ion current can be detected correctly even if a minute ion current is generated when the spark plug malfunctions etc., and even if the ion current becomes higher.
Example embodiments of present invention resolve the foregoing desire and other problems. Accordingly, one aspect of Example embodiments of the present invention is to provide an ion current detecting device that can detect ion current correctly even if a minute ion current is generated when the spark plug malfunctions etc., and even if ion current becomes higher. The ion current detecting device thus correctly detects an ion current over a wide range.
According to one aspect of example embodiments of the present invention, an ion current detecting device includes an ion current detecting unit which detects an ion current based on combustion ions generated after an ignition which is performed in a combustion chamber and an amplifier unit which amplifies the ion current of the ion current detecting unit. The amplifier unit has an amplification rate which is set so that an amplified ion current varies output by the amplifier unit nonlinearly with ion current detected by the ion current detecting unit. Thus, the amplifier unit enables the amplification rate to vary according to a level of ion current. Therefore, an ion current can be detected correctly even if a minute ion current is generated when a spark plug malfunctions etc. (for example, electrodes of the spark plug fouls) and even if ion current becomes higher.
According to another aspect of example embodiments of the present invention, the amplifier unit sets a second amplification rate so that is smaller than a first amplification rate (the first amplification rate being used for lower ion current level and the second amplification rate being used for higher ion current level). Thus, when a minute ion current is generated due to a spark plug malfunction, the minute ion current can be detected using the first amplification rate. On the other hand, when higher ion current is generated, ion current can be detected using the second amplification rate which is smaller than the first amplification rate. Therefore, ion current can be detected correctly even if a minute ion current is generated when the spark plug malfunctions etc., and even if ion current becomes higher.
The present invention will be understood more fully from the detailed description given hereinafter and from the accompanying drawings of the example embodiments of the invention, which, however, should not be taken to limit the invention to the specific embodiments but are for the purpose of explanation and understanding only.
In the accompanying drawings:
Hereafter, example embodiments of the present invention of an ion current detecting device will be described in detail by referring to the accompanying drawings.
As shown in
The igniter 1 operates a switching control of a turning on of an electricity to a primary coil 4a of an ignition coil 4. This switch IC 2 includes an IGBT 5 and resistance 6, etc.
A gate voltage is supplied to the IGBT 5 by a control signal from the control circuit IC 3 inputted through the resistance 6. When a potential level of the gate voltage to the IGBT 5 becomes a high level, the IGBT 5 turns on, so that electricity to the primary coil 4a of the ignition coil 4 is turned on. When the potential level of the gate voltage becomes a low level, the IGBT 5 turns off, so that the turning on of electricity to the primary coil 4a of the ignition coil 4 is stopped.
The resistance 6 is a resistance for providing input protection to protect the IGBT 5.
On the other hand, the control circuit IC 3 receives an ignition signal from an engine electrical control unit (engine ECU) 7 as a control signal and sends the control signal to the IGBT 5 of the switch IC 2. The control circuit IC 3 is supplied electric power from a power supply 3a, so that the control circuit IC 3 is driven by the electric power from the power supply 3a.
This control circuit IC 3 includes a waveform shaping circuit 8 and a gate drive circuit 9. The ignition signal from the engine ECU 7 inputted into the control circuit IC 3 is waveform shaped at the waveform shaping circuit 8 and is changed into the gate voltage for performing an ON-OFF drive of IGBT 5 by the gate drive circuit 9. For this reason, the ON-OFF drive of IGBT 5 is performed according to the gate voltage supplied from the gate drive circuit 9.
Furthermore, one end of a protection element 10 is connected to an input terminal of the igniter 1 connected to the engine ECU 7. The other end of the protection element 10 is connected to an input terminal of the control circuit IC 3. This protection element 10 can absorb a high frequency surge from the input terminal of the igniter 1.
The primary coil 4a of the ignition coil 4 is connected to a collector terminal of IGBT5 of the switch IC 2. A secondary coil 4b of the ignition coil 4 is connected to a gap 11 between electrodes of the spark plug. The igniter 1 controls an ignition timing at the gap 11 of the spark plug.
The igniter 1 generates a signal which makes the IGBT 5 turn on from the gate drive circuit 9 through the protection element 10 and the waveform shaping circuit 8 when the ignition signal from the engine ECU 7 becomes a high level.
The IGBT 5 becomes an ON state when supplied with a high gate voltage through the control circuit IC 3 and the resistance 6. A current flows between a collector and an emitter of the IGBT 5, so that a coil current passed through the primary coil 4a of the ignition coil 4 increases and a magnetic energy is stored in the ignition coil 4. When the ignition signal from the engine ECU 7 becomes a low level, the IGBT 5 is rapidly turned off by a low level signal of the gate drive circuit 9 through the protection element 10 and the waveform shaping circuit 8 and the magnetic energy stored in the ignition coil 4 is discharged as a discharge current to the gap 11 from the secondary coil 4b. An ignition in the internal combustion engine is thus performed at the gap 11 of the spark plug.
Moreover, an ion current detecting circuit 12 is connected to the secondary coil 4b of the ignition coil 4 and the engine ECU 7. The engine ECU 7 can detect a detection signal of the ion current (i.e. a current value according to ion current) using an ion current detecting circuit 12. The engine ECU 7 evaluates the combustion state according to a result of the detection signal.
As shown in
The amplifier circuit 19 is connected to a junction among the capacitor 15 and the Zener diodes 13 and 14. The amplifier circuit 19 includes an operational amplifier 16, a resistance 17, and a nonlinear element 18 as a feedback element of the operational amplifier 16. That is, the nonlinear element 18 is connected between an output terminal of the operational amplifier 16 and a non-inverting input terminal of the operational amplifier 16 instead of a feedback resistance in the prior art. An inverting input terminal of the operational amplifier 16 is connected to ground. The non-inverting input terminal of the operational amplifier 16 is connected to a junction between the capacitor 15 and the Zener diode 14 through the resistance 17.
The output terminal of the operational amplifier 16 of the amplifier circuit 19 is connected to the V-I converting circuit 23. The V-I converting circuit 23 includes an operational amplifier 20, an npn transistor 21, and a resistance 22. A collector of the npn transistor 21 of the V-I converting circuit 23 is connected to the input protection resistance 24.
The engine ECU 7 is connected to the input protection resistance 24. The engine ECU 7 includes a current detection resistance 25 and a supply battery Vcc. A current converted by the V-I converting circuit 23 is detected by the engine ECU 7 so that the ion current can be detected.
The voltage and the current waveform of each part of the ion current detecting circuit 12 is shown in
First, as shown in
At this time, a current flows through the secondary coil 4b as described by a path (1) in
Moreover, when the magnetic energy stored in the ignition coil 4 is lost, the flow of the current in the secondary coil 4b stops. However, since the capacitor 15 is charged at this time, a potential difference is generated between both ends of the capacitor 15. For this reason, when an electrical potential of an inverting input terminal of the operational amplifier 16 becomes an electrical potential of the non-inverting input terminal of the operational amplifier 16, i.e., ground potential (GND), the capacitor 15 plays a role of power supply for ion current. Thus, the ion current flows by combustion ions generated by a combustion in the cylinder at the gap 11 as described by a path (2) in
On the other hand, a current flows to the inverting input terminal from the output terminal of the operational amplifier 16 through the nonlinear element 18 as described by a path (3) in
At this time, the amplification rate of the amplifier circuit 19 is determined by the nonlinear element 18. That is, the amplification rate is determined by a potential difference between both ends of the nonlinear element 18.
In the example embodiment, this nonlinear element 18 functions so that the amplification rate becomes larger when the ion current is lower, and the amplification rate becomes smaller when the ion current is higher.
The amplification rate of the amplifier circuit 19 is determined by a circuit constant (value of resistance) of the resistance 17 and the nonlinear element 18. Since the nonlinear element 18 is used, the amplification rate of the amplifier circuit 19 can vary nonlinearly relative to ion current inputted into the ion detecting circuit 12. That is, an amplified ion current (the output ion current) by the amplifier circuit 19 becomes nonlinear with respect to the ion current inputted into the ion current detecting circuit 12. As shown in
The amplification rate of above nonlinear element 18 can be variable according to the detected ion current. Therefore, if a minute ion current can be detected by using a larger amplification rate even when the spark plug malfunctions (for example, when the spark plug fouls). Further, a higher ion current can correctly detected because the amplification rate becomes smaller when the ion current becomes higher.
In such a circuit, a current continues to flow into the resistance 18a and 18b before a current begins to flow to the diode 18c, i.e., before both ends voltage of the resistance 18b reaches to a forward direction voltage of PN junction which constitutes the diode 18c. Therefore, in case the ion current is minute because of spark plug malfunction (for example, fouling of the spark plug) the amplification rate of the amplifier circuit 19 becomes larger because the amplification rate is determined by combined resistance of the resistances 18a and 18b.
On the other hand, when a current comes to flow into the diode 18c, a current seldom flows through the resistance 18b but almost all current flows through the diode 18c. Thus, when ion current is higher to some extent, the amplification rate of the amplifier circuit 19 is determined by the resistance 18a and becomes smaller.
As described above, the amplifier circuit 19 of the example embodiment can change the amplifier rate according to ion current inputted into the ion current detecting circuit 12 so that an output ion current from the ion current detecting circuit 12 becomes nonlinear relative to the ion current inputted. Thus the amplification rate becomes larger even when ion current is minute because of spark plug malfunction (for example, fouling of the spark plug), and the amplification rate becomes smaller when the ion current is detected at a usual level (higher than at the malfunction of the spark plug).
Therefore, a minute ion current is detectable by using a large amplification rate at the time of spark plug malfunction. Further, the amplification rate becomes smaller and it is possible to also amplify a higher ion current correctly if the ion current becomes higher.
Other example embodiment will now be explained bellows. The amplifier circuit 19 may be constructed by other elements, though the amplifier circuit 19 of above described example embodiment is used the resistances 18a and 18b and the diode 18c in order to change the amplification rate of the ion current detecting circuit 12 according to ion current. In short, any form of circuit can be used as the nonlinear element 18 as long as that circuit provides an amplification rate which becomes larger when the ion current is minute (e.g., malfunction of the spark plug (for example, fouling of the spark plug), etc.) , and an amplification rate which becomes smaller when the usual ion current is used.
A nonlinear element 18 constituted by other elements in accordance with another example embodiment is shown in
When a voltage between the base and the emitter of the pnp transistor 18d is under Vf (forward direction voltage), the pnp transistor 18d is turned off, but when the voltage between the base and the emitter of the pnp transistor 18d becomes more than Vf, the PNP transistor 18d is turned on. At this time, a current value which flows through the PNP transistor 18d changes in logarithm near the Vf.
Therefore, a minute ion current is detectable by setting a larger amplification rate at the time of spark plug malfunction (for example, a fouling of electrodes of the spark plug). Further, the amplification rate becomes smaller and it is thus possible to also amplify a higher ion current correctly if the ion current becomes higher.
Moreover, although the inverting type is used as the operational amplifier 16 of the amplifier circuit 19 in the above described example embodiments, this is also a mere example and a non-inverting type may alternatively be used as the operational amplifier 16 of the amplifier circuit 19.
The present invention should not be limited to the disclosed example embodiments, but may be implemented in other ways without departing from the spirit of the aspect.
Patent | Priority | Assignee | Title |
7908910, | Oct 29 2008 | Mitsubishi Electric Corporation | Combustion state detecting apparatus for internal combustion engine |
8324905, | Mar 01 2010 | WOODWARD, INC | Automatic variable gain amplifier |
8547104, | Mar 01 2010 | WOODWARD, INC | Self power for ignition coil with integrated ion sense circuitry |
9470203, | Jan 26 2009 | Mitsubishi Electric Corporation | Ion current detector |
Patent | Priority | Assignee | Title |
5959192, | Apr 28 1997 | Toyota Jidosha Kabushiki Kaisha; Denso Corporation | Knock detecting device for internal combustion engine |
6011397, | Mar 11 1997 | Mitsubishi Denki Kabushiki Kaisha | Ion current detection device for internal combustion engine |
6202474, | Feb 18 1999 | Mitsubishi Denki Kabushiki Kaisha | Ion current detector |
JP1113520, |
Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
Jan 09 2006 | ANDO, KOJI | Denso Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 017451 | /0854 | |
Jan 13 2006 | Denso Corporation | (assignment on the face of the patent) | / |
Date | Maintenance Fee Events |
May 07 2008 | ASPN: Payor Number Assigned. |
Jun 16 2010 | M1551: Payment of Maintenance Fee, 4th Year, Large Entity. |
Apr 16 2013 | ASPN: Payor Number Assigned. |
Apr 16 2013 | RMPN: Payer Number De-assigned. |
Jul 10 2014 | M1552: Payment of Maintenance Fee, 8th Year, Large Entity. |
Jul 10 2018 | M1553: Payment of Maintenance Fee, 12th Year, Large Entity. |
Date | Maintenance Schedule |
Jan 16 2010 | 4 years fee payment window open |
Jul 16 2010 | 6 months grace period start (w surcharge) |
Jan 16 2011 | patent expiry (for year 4) |
Jan 16 2013 | 2 years to revive unintentionally abandoned end. (for year 4) |
Jan 16 2014 | 8 years fee payment window open |
Jul 16 2014 | 6 months grace period start (w surcharge) |
Jan 16 2015 | patent expiry (for year 8) |
Jan 16 2017 | 2 years to revive unintentionally abandoned end. (for year 8) |
Jan 16 2018 | 12 years fee payment window open |
Jul 16 2018 | 6 months grace period start (w surcharge) |
Jan 16 2019 | patent expiry (for year 12) |
Jan 16 2021 | 2 years to revive unintentionally abandoned end. (for year 12) |