Replaceable outer support structure 38 for a particulate material bed 70 in a radial flow system comprises a plurality of hollow conduits 50, 250, 260, at least some of which have a generally trapezoidal cross-section. The conduits are arranged in a ring around the inside wall surface 39 of the vessel 42 and have flat or slightly concave inner wall surfaces 52 formed of segments of vertically extending screen members which have slots or openings 86 which provide uniform flow through the uniform thickness particulate bed which they help define The side walls 54, 56 of the conduits extend generally radially outwardly to engage the inner surface 39 of the outside wall 40 of the vessel and at least those of them which have a trapezoidal cross-section have their side walls formed at an included angle α which is less than if they extended radially relative to the axis of the vessel. An embodiment having alternating generally trapezoidal 250 and generally rectangular cross-sections 260 for the conduit members maximizes the total internal flow area of the ring of conduits as compared to an embodiment in which all of the conduit members have a trapezoidal shape, while still allowing the inward movement of individual conduit members during installation or replacement operations.
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18. A radial flow vessel having an inlet and an outlet, comprising:
an interior wall;
an axially mounted member;
a plurality of conduit members arranged to form an interrupted ring adjacent the interior wall, at least one of the plurality of conduit members having a cross-sectional area defined by a pair of generally radially extending side wall portions, an outer wall portion proximate the interior wall, and a permeable wall having a flow opening, wherein the pair of generally radially extending side wall portions are angled away from each other in a generally radially outward direction but at an included angle which is less than if they were truly radial relative to the axis of the vessel, wherein the permeable wall is concave shaped; and
an annular particulate bed disposed between the plurality of conduit members and the axially mounted member, the annular particulate bed having a substantially uniform radial thickness.
1. Apparatus for supporting and retaining particulate material in a radial flow vessel having inlet and outlet openings for a fluid to pass through the vessel, one of said inlet and outlet openings being in communication with an annular space defined on its outer side by an inner wall of the vessel and the other of said inlet and outlet openings being in communication with an interior of an axially mounted member whose outer surface has openings therein which are smaller than the particulate materials supported thereby, comprising:
a ring of separate, hollow conduit members positioned against the inner wall of said vessel and arranged in a vertical direction to fill said annular space,
said separate hollow conduit members each having an internal cross-sectional area defined by a pair of generally radially extending side wall portions and an inner wall portion integrally joined to each of said pair of generally radially extending side wall portions, wherein the inner wall is concave shaped,
wherein the outer ends of said generally radially extending side wall portions of adjacent conduit members being in contact with said inner wall,
wherein said pair of generally radially extending side wall portions on at least some of said conduit members being angled away from each other in a generally radially outward direction but at an included angle which is less than if they were truly radial relative to the axis of the vessel,
wherein the included angle being sufficiently small as to permit individual conduit members to be moved inwardly relative to adjacent conduit members during an installation or replacement operation, and
wherein said inner wall portions of said conduit members having at least a portion of their surface formed by screen members which have flow openings which are of a dimension less than the diameter of the particulate material which forms a uniform thickness particulate bed and which is located in an annular space between the inner wall portions of the conduit members and the outer wall of the axially mounted member.
19. Apparatus for supporting and retaining particulate material in a radial flow vessel having inlet and outlet openings for a fluid to pass through the vessel, one of said inlet and outlet openings being in communication with an annular space defined on its outer side by an inner wall of the vessel and the other of said inlet and outlet openings being in communication with an interior of an axially mounted member whose outer surface has openings therein which are smaller than the particulate materials supported thereby, comprising:
a ring of separate, hollow conduit members positioned against the inner wall of said vessel and arranged in a vertical direction to fill said annular space,
said separate hollow conduit members each having an internal cross-sectional area defined by a pair of generally radially extending side wall portions and an inner wall portion integrally joined to each of said pair of generally radially extending side wall portions,
wherein the outer ends of said generally radially extending side wall portions of adjacent conduit members being in contact with said inner wall,
wherein said pair of generally radially extending side wall portions on at least some of said conduit members being angled away from each other in a generally radially outward direction but at an included angle which is less than if they were truly radial relative to the axis of the vessel,
wherein the included angle being sufficiently small as to permit individual conduit members to be moved inwardly relative to adjacent conduit members during an installation or replacement operation,
wherein said inner wall portions of said conduit members having at least a portion of their surface formed by screen members which have flow openings which are of a dimension less than the diameter of the particulate material which forms a uniform thickness particulate bed and which is located in an annular space between the inner wall portions of the conduit members and the outer wall of the axially mounted member,
wherein adjacent conduit members have their pairs of generally radially extending side wall portions at different included angles.
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1) Field of the Invention
The invention relates to the fluid conduits which form the outer retaining wall for an annular particulate bed used in a radial flow system mounted in a cylindrical vessel. In such systems a fluid typically is directed radially inwardly or outwardly into or out of the particulate bed through openings in the inner surfaces of a plurality of outer, vertically arranged conduit members or through openings in a cylindrical screen basket member which has a smaller diameter than the inner wall of the vessel. The fluid passes through openings in a vertically arranged center pipe which forms the inner retaining wall for the annular particulate bed.
2) Description of the Related Art
The vessel typically is a reactor which contains a bed of particulate material such as catalyst, absorbent, resins or activated carbon. The fluid which passes through the particulate bed in a radial direction is usually a gas but it could also be a liquid or a liquid/gas mixture. In prior art systems the outer wall support for the annular particulate bed is often a ring of individual scallops members which have convex inner surfaces and outer surfaces which conform to the wall of the vessel. The scallops members can be formed from metal plates which contain perforations smaller in diameter than the size of the particulate material. They can also be formed with their convex inner surface comprising a screen element having a plurality of closely spaced wires welded to support rods. Such scallops are often sized so they can be installed or replaced when required by lifting them through an opening in the top of the vessel. Although the convex surface of the scallops which supports the particulate bed is quite strong, the convex shape causes the thickness of the annular bed to be non-uniform. Thus, the flow distribution through the bed is non-uniform and more flow will take place at the location on the scallops where their convex surface is closest to the center pipe and the pressure drop is lowest. Since the bed must usually have a predetermined minimum thickness, the convex scallops shape means that additional particulate material must be provided to fill all of the space which is radially outwardly of a circle containing the radially innermost portion of the scallops. Where the particulate material is one which contains a precious metal such as platinum, the need for additional material can be very expensive. In addition, the tendency for flow to take place where the flow distance is at its shortest results in uneven contact between the fluid to be reacted and the particulate material in the bed. This uneven flow can result in the need to replace the particulate material sooner than if the flow was entirely uniform.
Another type of prior art system includes a cylindrical screen basket member which is spaced inwardly from the outer wall of the vessel. Such a cylindrically shaped screen basket member cooperates with an inner screen pipe member to cause the particulate bed positioned between such inner and outer members to have a uniform thickness. However, the systems is quite expensive since the large diameter screen cannot be installed or removed through a small upper opening in the vessel, as can the scallops type screen.
Examples of prior art systems which have scallops members around the inside surface of the outer vessel wall include Hansen, Jr. U.S. Pat. No. 3,167,399 and Koves et al U.S. Pat. No. 5,209,908. Farnham U.S. Pat. No. 4,374,094 shows vertical screen segments surrounding an annular catalyst bed which are spaced from the side wall of the vessel. Schuurman U.S. Pat. No. 4,540,547 shows a moving bed reactor wherein a ring of screen segments surrounds a centrally located catalyst bed and separates the catalyst from the outer annular chamber which receives the effluent after it passes through the screen surfaces. Nagaoka E. P. Publication 0 483 975 A1 shows a device for holding particulate catalyst in a radial flow reactor which comprises a ring of vertically arranged containers having abutting side walls and screened inner walls, the containers being filled with catalyst and positioned between an annular outer fluid chamber and an inner cylindrical fluid chamber.
It is among the objects of the present invention to provide an outer support structure for the particulate bed in a radial flow system which is relatively simple to install initially or when replacement is necessary by making it in individual segments which are sized so that each segment can easily be removed and can pass through a relatively small inlet opening in an end of the vessel. It is another object to provide such an outer support structure which is strong and capable of transferring outward loading applied to it by the particulate bed directly to the walls of the vessel without being deformed. It is yet another object to provide such a structure which will provide a uniform bed thickness. It is a still further object to provide such a structure in which each individual segment has a large cross-sectional area for flow to allow low flow velocities for the fluid and less turbulence. Yet another object is to provide a support structure which allows the vessel diameter to be reduced for a given thickness of particulate bed as compared to a vessel incorporating scallops. These and other objects are achieved by the mounting system of the present invention wherein a plurality of vertically extending flow conduits having an open end for receiving or distributing flow are positioned adjacent each other in a ring around the inner circumference of the outer wall of the vessel. The inner walls of the conduits comprise a screen surface which defines the outer support structure for the particulate bed and includes flow openings which are of a lesser width than the diameter of the particulate material. The screen surface is preferably formed of parallel, closely spaced wires which are welded to underlying support rods. The screens which form the inner walls are preferably flat or slightly concave so that the particulate bed which extends between them and a circular center pipe screen member will have a substantially constant radial thickness. At least some of the flow conduits have a generally trapezoidal shape. The flow conduits have an outer wall which lays against the inside vessel wall and has a radius that is the same as that of the inside vessel wall. Generally radially extending side wall portions of the conduits have such angles and clearance between adjacent conduits that any individual conduit can be moved inwardly with no more than a small sliding displacement of adjacent conduits or by removal of a maximum of one adjacent conduit.
In a first embodiment, all of the conduits have a generally trapezoidal cross-section which allows any one conduit to be moved radially inwardly without affecting any other conduit. In a second embodiment, alternate conduits are generally trapezoidal and generally rectangular and the adjacent side wall of adjacent conduits are generally parallel. This relationship provides a total internal flow area that is greater than that which is possible in the first embodiment where the inner wall surfaces of adjacent conduits must be circumferentially spaced from each other by a distance which is sufficient to allow one conduit to be moved radially inwardly without affecting adjacent conduits. In the second embodiment, a generally rectangularly shaped conduit must be moved radially inwardly before an adjacent generally trapezoidally shaped conduit can be removed. All of the conduits are sized so that their cross-sectional area and shape is less than that of the opening in the top of the vessel so that individual conduits may be inserted or removed through said opening.
The trapezoidal shape of conduits 50 in the embodiment shown in
While the invention has been particularly shown and described with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that various alterations in form and detail may be made therein without departing from the spirit and scope of the invention.
Lavernhe, Philippe O., Ham, Pierre M., Blanchon, Alain M., Naderi, Hossein A.
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Executed on | Assignor | Assignee | Conveyance | Frame | Reel | Doc |
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Apr 06 2000 | HAM, PIERRE M | United States Filter Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013510 | /0295 | |
Apr 06 2000 | BLANCHON, ALAIN M | United States Filter Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013510 | /0295 | |
Apr 06 2000 | LAVERNHE, PHILIPPE O | United States Filter Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013510 | /0295 | |
Apr 06 2000 | NADERI, HOSSEIN A | United States Filter Corporation | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013510 | /0295 | |
Nov 27 2001 | United States Filter Corporation | Weatherford Lamb, Inc | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 013518 | /0364 | |
Feb 26 2013 | Weatherford Lamb, Inc | JOHNSON SCREENS, INC | ASSIGNMENT OF ASSIGNORS INTEREST SEE DOCUMENT FOR DETAILS | 029903 | /0827 |
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