A reinforced baseball bat includes a single piece of solid, non-composite wood having a tubular barrel portion of a diameter at a distal end, a tubular handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered tubular throat portion between the tubular barrel portion and the tubular handle portion. The reinforced bat further includes a plurality of grooves circumferentially disposed about the single piece of solid non-composite wood. At least one reinforcing member is circumferentially disposed within each of the plurality of grooves. The reinforcing member includes at least one elongate polymeric strand securably disposed within the each one of the plurality of grooves. A sealant is disposed within the plurality of grooves, covering the at least one polymeric strand or strands disposed therein.
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1. A baseball bat comprising:
a single piece of solid wood having a barrel portion of a diameter at a distal end, a handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered throat portion between the barrel portion and the handle portion;
a plurality of circumferential grooves circumferentially disposed about an outer portion of the single piece of solid wood, wherein the plurality of circumferential grooves are disposed about the barrel portion of the bat, the throat portion of the bat, the handle portion of the bat or combinations thereof;
at least one reinforcing strand having opposed ends, the at least one reinforcing strand being securably disposed within each of the plurality of circumferential grooves and the opposed ends of the at least one reinforcing strand being secured to one and the other; and
a sealant disposed within the groove and covering the at least one reinforcing strand;
wherein the single piece of wood is substantially free of non-wooden materials or combinations of different wooden portion or materials; and
wherein the bat has exterior wooden portions of about 95% or greater based on an exterior surface area of said exterior wooden portions free of the reinforcing members and the grooves such that a baseball will always strike a wooden portion of the bat which is free of the at least one reinforcing strand.
12. A method of reinforcing a wooden baseball bat, comprising:
providing a baseball bat comprising a single piece of solid wood having a barrel portion of a diameter at a distal end, a handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered throat portion between the barrel portion and the handle portion, wherein the single piece of wood is substantially free of non-wooden materials or combinations of different wooden portion or materials;
making a plurality of circumferential grooves into the single piece of wood wherein the plurality of circumferential grooves are formed about the barrel portion, the throat portion, the handle portion, or combinations thereof;
providing at least one strand of polymeric material having opposed ends within each of the plurality of the circumferential grooves;
securing the opposed ends of the at least one strand of polymeric material to one and the other within each of the plurality of circumferential grooves;
filling the plurality of circumferential grooves and covering the at least one strand of polymeric material within each of the plurality of circumferential grooves with a curable sealant; and
minimizing dimensions of the groove and the strand so that the bat has exterior wooden portions of about 95% or greater, based on an exterior surface of the exterior wooden portions, free of the grooves and the strands such that a baseball will always strike a wooden portion of the bat which is free of the at least one reinforcing strand.
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The present invention is related to a reinforced wooden baseball bat and a method for reinforcing a wooden baseball bat. More particularly, the present relation related to a wooden baseball bat having a plurality of circumferential grooves with a polymeric strand of reinforcing material securably disposed within the grooves.
The force generated by hitting a baseball with a baseball bat may be quite large. Forces up to 8,000 to 9,000 pounds per square inch are not uncommon, especially with a fast-pitched baseball. Such potential high forces present safety concerns. A wooden bat may fracture during normal use, typically along a grain boundary, resulting in a sharply pointed projectile, which may be dangerous to both players and spectators.
Metal bats are also used in baseball. While the metal bats may not suffer from the potential fracture failure common with the wooden bats, metal bats may generate greater ball velocity off the bat, making the game of baseball more dangerous, especially for young or non-professional infielders, including pitchers. Some leagues and municipalities have even legislated against the use of metal bats in youth or scholastic sports, in an attempt to avoid potential injury.
Wooden bats have been reinforced to improve performance, including safety, strength or resistance against fracture. For example, U.S. Pat. No. 5,165,686 to Morgan describes the use of a rod of flexible plastic shaft centrally disposed within a wooden bat and extending throughout at least the handle section of the wooden bat to improve bat strength. U.S. Pat. No. 4,572,508 to You described a composite bat made from several wooden laminations with plastic layers disposed between the laminations to provide increase bat strength. U.S. Pat. No. 5,904,803 to Hillerich, III et al. describes a reinforced wooden baseball bat having a sleeve of braided fiberglass adhesively disposed over the entire exterior surface of a wooden bat. The wooden bat has longitudinally extending grooves which are described as being useful for providing the adhesive securement of the braided fiberglass sleeve to the wooden. U.S. Pat. No. 6,139,451 to Hillerich, III et al. attempts to improve adhesive securement of the fiberglass sleeve of the '803 patent, especially at the barrel portion of the bat, by providing a series of circular grooves at the barrel of the bat. The circular grooves are described as conduits for allowing air to escape from the longitudinal grooves as the adhesive is introduced into the longitudinal grooves. Such a composite bat, i.e., wooden core with a fiberglass outer sleeve, is commercially available as Louisville Slugger® Composite Bat TPXC271. Some of the composite bats, however, are not widely accepted in organized baseball leagues as the composite materials may alter the functionality of the wooden bat. In other words, while the prior art may have introduced reinforcement members to wooden bats, the resulting performance of the bat is altered as compared to the performance of a non-composite wooden bat.
The reinforced wooden bats of the prior art typically involve substantial use of non-wooden materials, including interiorly and/or exteriorly disposed non-wooden materials. Such composite bats, however, are not uniformly accepted by all leagues, for example Major League Baseball®. Further, the use of exteriorly disposed non-wooden materials may disrupt the natural wood finish more commonly associated with game of baseball.
Thus, there is a need in the art for an improved wooden baseball bat having enhanced reinforcement properties, but without substantially altering the function and/or the aesthetic view of the traditional wooden baseball bat.
In one aspect of the present invention a reinforced baseball bat is provided. The baseball bat may be made from a single piece of ash, maple, hickory, oak, birch, beech, elm or other suitable hardwood, but does not include wood made from composite materials, especially non-wooden materials, for example cork. The baseball bat includes a single piece of solid and generally tubular wood having a barrel portion of a diameter at a distal end, a handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered throat portion between the barrel portion and the handle portion. At least one groove is circumferentially disposed about an outer portion of the single piece of solid and generally tubular wood, and at least one strand is securably disposed within the at least one groove. The strand is a reinforcing member according to the present invention. A sealant is also disposed within the groove and covering the at least one monofilament strand. The sealant adhesively secures the strand within the groove and further provides a smooth exterior finish to the bat area having the groove. The baseball bat may further include a plurality of strands disposed within the at least one groove. The strand or strands may be monofilament, desirably polymeric.
Desirably, the at least one groove is perpendicularly disposed about the grains of the single piece of solid wood, where grains typically run along the length of the wood or the bat. The at least one groove or groves may be circumferentially disposed about the barrel portion, the throat portion or the handle portion, desirably, around the barrel portion of the bat.
The baseball bat may further include a plurality of circumferential grooves; and a plurality of elongate strands, with at least one of the plurality of elongate strands being disposed within each one of the circumferential grooves. The plurality of circumferential grooves may be disposed about the barrel portion of the bat, the throat portion of the bat, the handle portion of the bat and combinations thereof. The grooves are generally non-interconnected to avoid portions of the grooves extending along a substantial length of the wood grains.
In another aspect of the present invention, a baseball bat includes essentially a single piece of solid wood having a tubular barrel portion of a diameter at a distal end, a tubular handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered tubular throat portion between the tubular barrel portion and the tubular handle portion, and having a plurality of grooves circumferentially disposed about the single piece of solid non-composite wood; and at least one reinforcing member circumferentially disposed within each of the plurality of grooves; where the reinforcing member includes at least one elongate polymeric strand securably disposed within the each one of the plurality of grooves; and a sealant disposed within the plurality of grooves and covering the at least one polymeric strand disposed therein. A plurality of elongate strands may be securably disposed within each one of the plurality of grooves. The plurality of grooves may be circumferentially disposed about the tubular barrel portion, the tapered tubular throat portion, the tubular handle portion, and combinations thereof. Desirably, the plurality of grooves is circumferentially disposed about the tubular barrel portion. Further, the solid piece or billet of wood is typically a non-composite piece of wood that is further free of interiorly disposed non-wooden materials, especially materials lighter than the wood, for example cork.
In another aspect of the present invention a method of reinforcing a wooden baseball bat is provided. The method includes the steps of providing a baseball bat, which includes a single piece of solid wood having a barrel portion of a diameter at a distal end, a handle portion at a proximal end having a smaller diameter than the diameter of the barrel portion, and a tapered throat portion between the barrel portion and the handle portion; making at least one circumferential groove into the single piece of wood; securing at least one strand of polymeric material within the at least one circumferential groove; and filling the at least one groove and covering the at least one strand of polymeric material with a curable sealant. The step of making the at least one circumferential groove may include the step of forming the at least one circumferential groove about the barrel portion, the throat portion or the handle portion. The method may further include the steps of making a plurality of circumferential grooves, wherein the at least one circumferential groove and the plurality of circumferential grooves are formed about the barrel portion, the throat portion, the handle portion, and combinations thereof; securing at least one strand of polymeric material within each of the plurality of circumferential grooves; and filling the plurality of circumferential grooves and covering the at least one strand of polymeric material within each of the plurality of circumferential grooves with a curable sealant.
The bat 10 is made from a single piece or billet of wood 44, typically a hard wood. Useful hardwoods include, but are not limited to, ash, especially white ash; maple, especially sugar or black maple; hickory; oak, especially red oak; birch; beech; elm and poplar. Desirably, the hardwood is an ash or a maple hardwood. Hardwoods have a grain structure 26 which runs generally in the longitudinal direction of the bat 10, as depicted by vector “L”. From about 7 to about 50 grains may be present in the hardwood bat 10. Typically, the bat 10 will have from about 7 to about 20 grains extending along the barrel portion 22.
The single piece of wood 44 is desirably a non-composite, i.e., one not formed by lamination, including lamination of wooden and non-wooden materials. The wood 44 further is also desirably a single piece of solid wood. The wood 44 is desirably free of interior bores or cavities, including ones than may be filled with a non-wooden material, for example cork. Thus, as used herein, the term “non-composite” refers to a single piece of solid wood and/or a wooden bat whose interior is free, or substantially free, of different wooden and/or non-wooden materials joined together, typically laminated, and whose interior is further free, including substantially free, of a cavity or bore having non-wooden material disposed therein.
The actual dimensions of the bat 10 may vary considerably, especially as the bat 10 may be used in a variety of settings, such as youth baseball, scholastic baseball, professional baseball and recreational baseball, including softball. The overall length of the bat 10 may vary from about 24 inches to about 42 inches. The smaller bat sizes are generally used by young players. Bat sizes from about 30 to about 36 inches are popular with adult players, including professional baseball players. Professional baseball, i.e., Major League Baseball®, sets a maximum limit of the bat length to 42 inches. Professional baseball also sets the maximum diameter of the barrel portion 22 to a maximum of about 2¾ inches. Other baseball formats may set lower barrel diameters. For example, some scholastic rules include a maximum barrel diameter or thickness of about 2⅝ inches. Many youth leagues further limit the barrel diameter to a maximum of about 2¼ inches. Thus, the diameter of the barrel 22 of the bat 10 may vary from about 2 inches to about 2¾ inches. Such diameters are nonlimiting and other diameters may suitably be used, especially in recreational settings. The overall weight of the bat 10 will vary with its size and choice of hardwood. Typically, the weight of the bat 10 in ounces should be not less than a value from about 3 to 5 less than the overall length in inches. For example, a 34 inch bat should weigh at least 31 ounces with the “less than 3” rule. Such a weight limitation varies among particular leagues. The thickness or diameter of the knob 16 is larger than the diameter of the handle 18. Typically, the diameter of the knob 16 is from about 1½ inches to about 2 inches.
The bat 10 of the present invention further includes reinforcement members 22, which are depicted in
As depicted in
A cross-section view of the groove 28 with the reinforcing member 24 is depicted in
The present invention, however, is limited to the use of a single reinforcing member 28 with the groove 28. For example, as depicted in
As depicted in
The reinforcing member 24 or stand 34 is advantageously sized to fit snugly within the groove 28. The elongate strand 34 has opposed ends 36, 38, as depicted in
The present invention, however, is not limited to the placement of the reinforcing members 24 just at the barrel portion 22 of the bat 10. For example, as depicted in
As depicted in
As a minimal number of reinforcing members 24, 24′ and/or 24″ may be used to reinforce the bat 10, these reinforcing members do not change, or substantially change, the weight and consistency of the wooded bat 10. Further, as the reinforcing members 24, 24′ and/or 24″ and the grooves 28 containing the members 24, 24′ and/or 24″ are selected to have minimal dimensions, including width, thickness and/or length, a baseball (not shown) will always strike a wooden portion of the bat 10 which is free of such reinforcing members 24, 24′ and/or 24″ and grooves 28. Thus, the batting performance of the bat 10 will not be substantially changed from that of a similar bat which does not have such reinforcing members 24, 24′ and/or 24″ and grooves 28. Desirably, the bat 10 will have wooden portions of about 95% or greater by overall weight or by exterior surface area. More desirably, the bat 10 will have wooden portions of about 97% or greater by overall weight or by exterior surface area. Even more desirably, the bat 10 will have wooden portions of about 99% or greater by overall weight or by exterior surface area.
The reinforcing members 24 of the present invention provide the bat 10 increased with increased strength against breakage or fracture without altering the functionality or performance of the bat 10. One common indication of bat performance is the ball exit speed ratio (BESR), which is a measure of the liveliness of the collision of the bat and the ball. The BESR is a function of the velocity of the swinging bat (Vbat), the velocity of the pitched ball (Vpitch) and the velocity of the ball off of the bat (Vballexit), as follows:
Some scholastic institutions, for example the National Collegiate Athletic Association (NCAA), have set a maximum BESR standard for bats. The current maximum BESR limit set by the NCAA is 0.728. Desirably, the BESR of the bat 10 is less than or equal to about 0.728. The reinforced bat 10 of the present invention does not alter or substantially alter the performance of the bat, including the BESR. In other words, the reinforced bat 10 of the present invention has the same or substantially similar weight and size characteristics of a typical non-composite, hardwood baseball bat; which results in the same or substantially similar performance, for example, but not limited to, BESR, of a traditional wooden baseball bat. Further, as the reinforcing member 24 may be small in width and substantially transparent, the look of the reinforced bat 10 is the same or substantially similar to that of a typical wooden bat. Thus, while the bat 10 of the present invention offers increased safety and strength against fracture, the look, feel and/or batting performance is not substantially altered.
While various embodiments of the present invention are specifically illustrated and/or described herein, it will be appreciated that modifications and variations of the present invention may be effected by those skilled in the art without departing from the spirit and intended scope of the invention. Further, any of the embodiments or aspects of the invention as described in the claims or in the specification may be used with one and another without limitation.
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