A method of manufacturing a semiconductor device having a through electrode, includes forming through holes 36 in a substrate 31, forming a first metal layer 39 from one surface side of the substrate and pasting a protection film 40 on one surface of the substrate, forming through electrodes by filling the through holes with a second metal by means of an electroplating of the second metal 42 applied from other surface of the substrate while using the first metal layer as a power feeding layer, removing the protection film 40, and removing the first metal layer 39 located in areas other than peripheral portions of the through electrodes.
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1. A method of manufacturing a semiconductor device having a through electrode, comprising the steps of:
forming a through hole in a substrate;
forming a first metal layer on one surface of the substrate and providing an insulating protection film on the first metal layer;
forming the through electrode by filling the through hole with a second metal, wherein the electrode forming step comprises the steps of electroplating the second metal, which is applied from the other surface of the substrate, while using the first metal layer as a power feeding layer;
removing the insulating protection film; and
removing the first metal layer located in an area other than a peripheral portion of the through electrode.
11. A semiconductor device comprising:
a semiconductor substrate;
a device layer formed on one surface of the semiconductor substrate;
an electrode pad formed on the one surface of the semiconductor substrate and electrically connected with the device layer;
a first insulating film under the electrode pad on the one surface of the semiconductor substrate;
a through hole passing through the electrode pad, the first insulating film and the semiconductor substrate, and having an inner wall with a stepwise section;
a second insulating film formed on other surface of the semiconductor substrate, the inner wall of the through hole and a peripheral portion of the through hole on the one surface of the semiconductor substrate;
a through electrode formed in the through hole covered by the second insulating film; and
a metal layer formed on the peripheral portion of the through hole on the one surface of the semiconductor substrate and electrically connecting the electrode pad to the through electrode.
8. A method of manufacturing a semiconductor device having a through electrode, comprising the steps of:
forming a device layer on one surface of a semiconductor substrate and forming an electrode pad connected electrically to the device layer around the device layer;
forming a through hole to pass through the electrode pad, a first insulating film provided under the electrode pad, and the semiconductor substrate;
covering an overall surface containing an inner wall surface of the through hole, the first insulating film, and an opening portion of the electrode pad with a second insulating film;
removing the second insulating film from at least a part of an area of an upper surface of the electrode pad;
forming a first metal layer from one surface side of the semiconductor substrate to cover at least a periphery of the opening portion of the through hole such that a part of the first metal layer is connected electrically to the electrode pad;
pasting an insulating tape on the first metal layer;
forming a through electrode by filling the through hole with a second metal by virtue of an electroplating of the second metal applied from other surface of the semiconductor substrate while using the first metal layer as a power feeding layer;
removing the insulating tape; and
removing the first metal layer located in an area other than a peripheral portion of the through electrode.
2. The method of manufacturing the semiconductor device according to
forming a device layer and a first insulating film on the one surface of the substrate and forming an electrode pad above the first insulating film on the one surface of the substrate,
wherein the substrate is a semiconductor substrate, and the through hole is formed to pass through the electrode pad, the first insulating film provided under the electrode pad, and the substrate.
3. The method of manufacturing the semiconductor device according to
before forming the through hole in the semiconductor substrate, forming a first opening portion from which the first insulating film is exposed in the electrode pad by an etching, and forming a second opening portion from which the semiconductor substrate is exposed and an area of which is smaller than the first opening portion by applying an etching to the first insulating film exposed from the first opening portion,
wherein the through hole whose sectional area is smaller than the second opening portion is formed by applying the etching to a portion of the semiconductor substrate exposed from the second opening portion.
4. The method of manufacturing the semiconductor device according to
after forming the through hole in the substrate but before forming the first metal layer on the one surface of the substrate, forming a second insulating film on an overall surface of the substrate containing an inner wall of the through hole.
5. The method of manufacturing the semiconductor device according to
before forming the second insulating film, forming a resist on the one surface of the substrate other than a peripheral portion of the through hole; and
removing the resist and the second insulating film on the resist,
wherein the first metal layer is formed after the removing step.
6. The method of manufacturing the semiconductor device according to
after forming the second insulating film, forming a resist on a peripheral portion of the through hole on the one surface of the substrate; and
removing the second insulating film not covered with the resist by an etching and then removing the resist,
wherein the first metal layer is formed after the removing step.
7. The method of manufacturing the semiconductor device according to
9. The method of manufacturing the semiconductor device according to
10. The method of manufacturing the semiconductor device according to
12. The semiconductor device according to
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The present disclosure relates to a semiconductor device having a through electrode and a method of manufacturing the semiconductor device having the through electrode. The present disclosure can be applied as a three-dimensional packaging method, for example, that is applied to form through electrodes in a silicon substrate, in devices such as a CCD (charge coupled device) for receiving a light converged by a condensing lens, a CMOS device, a memory device, and the like and module parts such as a camera module, a memory multi-stage module, and the like.
With the rapid progress and development of the information communication technology, improvement in a data communication speed and increase of an amount of data communication can be realized recently. Among the mobile electronic devices such as the cellular phone, the notebook personal computer, and the like, the mobile electronic device into which the imaging device having the image pickup device such as the CCD image sensor, the CMOS image sensor, or the like is incorporated is spreading now. These devices can transmit the image data picked up by the imaging device in addition to the character data in real time.
A sectional structure of the camera module (imaging device) in the related art is shown in
Since a light is converged by the condensing lens 11 provided to one end of the housing 12 and then received by the light receiving portion 15 of the image pickup device 1, the imaging function of the optical device such as the camera, or the like can be fulfilled. In the device of the type that the electrode pads 18 provided to the peripheral area of the upper surface of the silicon substrate 16 and the terminal pads 20 on the printed-circuit board 14 are connected via the bonding wires 19, as shown in the upper view of
In a lower view of
In Japanese Patent Unexamined Publication No. 2003-169235 (which is hereinafter referred as Patent Literature 1), as the conventional example of the camera module using CCD, the imaging device has been proposed for the purpose of reducing the number of articles of the module parts, achieving a reduction in size and weight, and reducing a production cost. In this imaging device, the circuit board on which the cylindrical housing, the condensing lens fitted to the opening portion of the housing on one side to converge a light incident from the opening portion, and the sensor device fitted to the opening portion of the housing on the other side to receive the light converged by the condensing lens are mounted is fitted, and the circuit board and the housing are bonded at their boundaries. However, in this imaging device disclosed in Patent Literature 1, the sensor device and the circuit board are connected by using the bonding wires and thus there is a limit to a size reduction because a space portion into which the bonding wires are housed is needed.
Also, in Japanese Patent Unexamined Publication No. 2004-22990 (which is hereinafter referred as Patent Literature 2), as the conventional example in which the through electrodes are formed in the substrate, the through hole plugging method of forming the through holes in the silicon substrate and then filling the metal in the through holes by plugging using the plating has been proposed. According to this plugging method, in order to improve a density and adhesiveness of the plug metal by removing the fine voids generated in the plug metal, the metal is filled in the through holes in the silicon substrate by the electroplating, then both surfaces of the silicon substrate are planarized, and then the high-pressure annealing process is applied to the silicon substrate.
As described above, in the device of the type that the image pickup device and the circuit board are connected by the wire bonding as shown in the upper view of
The disclosure below describes a semiconductor device having a through electrode and a method of manufacturing the semiconductor device having the through electrode, capable of achieving a cost reduction, a size reduction, an increase in density, and an increase in speed by improving and simplifying the method of forming through electrodes in the silicon substrate, when devices such as a CCD (charge coupled device), a CMOS device, a memory device, and the like and module parts such as a camera module, a memory multi-stage module, and the like are manufactured.
An example implementation of the invention is described below. A method of manufacturing a semiconductor device having a through electrode includes the steps of forming through holes in a substrate; forming a first metal layer on one surface of the substrate and providing an insulating protection film on the first metal layer; forming through electrodes by filling the through holes with a second metal by virtue of an electroplating of the second metal applied from other surface of the substrate while using the first metal layer as a power feeding layer; removing the insulating protection film; and removing the first metal layer located in areas other than peripheral portions of the through electrodes.
The substrate is a semiconductor substrate, a device layer and electrode pads are formed on the one surface of the semiconductor substrate, and the through holes are formed to pass through the electrode pads, a first insulating film provided under the electrode pads, and the substrate.
Before the through holes are formed in the semiconductor substrate, first opening portions from which the first insulating film is exposed are formed in the electrode pads by an etching and second opening portions from which the semiconductor substrate is exposed and areas of which are smaller than the first opening portions are formed by applying an etching to the first insulating film exposed from the first opening portions, and then the through holes whose sectional areas are smaller than the second opening portions are formed by applying the etching to portions of the semiconductor substrate exposed from the second opening portions.
After the through holes are formed in the substrate but before the first metal layer is formed on one surface of the substrate, a second insulating film is formed on an overall surface of the substrate containing inner walls of the through holes.
A resist is formed on one surface of the substrate other than peripheral portions of the through holes, then the second insulating film is formed on an overall surface of the substrate containing the inner walls of the through holes, then the resist and the second insulating film on the resist are removed, and then the first metal layer is formed. Alternately the second insulating film is formed on an overall surface of the substrate containing the inner walls of the through holes, then a resist is formed on peripheral portions of the through holes on one surface of the substrate, then the second insulating film not covered with the resist is removed by an etching, then the resist is removed, and then the first metal layer is formed.
The first metal layer is formed by a chromium and copper sputtering, and the second metal is formed by a copper plating.
Also, according to the present invention, there is provided a method of manufacturing a semiconductor device having a through electrode, which includes the steps of forming a device layer on one surface of a semiconductor substrate and forming electrode pads connected electrically to the device layer around the device layer; forming through holes to pass through the electrode pads, a first insulating film provided under the electrode pads, and the semiconductor substrate; covering an overall surface containing inner wall surfaces of the through holes, the first insulating film, and opening portions of the electrode pads with a second insulating film; removing the second insulating film from at least a part of areas of upper surfaces of the electrode pads; forming a first metal layer from one surface side of the semiconductor substrate to cover at least peripheries of the opening portions of the through holes such that a part of the first metal layer is connected electrically to the electrode pads; pasting an insulating tape on the first metal layer; forming through electrodes by filling the through holes with a second metal by virtue of an electroplating of the second metal applied from other surface of the semiconductor substrate while using the first metal layer as a power feeding layer; removing the insulating tape; and removing the first metal layer located in areas other than peripheral portions of the through electrodes.
Both the device layer and the electrode pads are formed on the first insulating film on the semiconductor substrate. Alternately, the device layer is formed directly on the semiconductor substrate, and the electrode pads are formed on the first insulating film on the semiconductor substrate.
An embodiment of the present invention will be explained in detail with reference to
Here, by way of example, it is preferably that a thickness t of the silicon (Si) substrate 31 is set to 50 to 500 μm, for example, the aluminum pad 34 is shaped into a square a length a of one side of which is about 100 μm, for example, and a square area that is slightly narrower than the square is exposed from the passivating film 35.
When the hole opening process is applied to the silicon substrate 31 by the etching, such process is applied from the upper surface side of the semiconductor wafer on which the aluminum pads 34 are formed. But such process may be applied from the back surface of the silicon substrate 31. In this case, a resist (not shown) is coated on the back surface side of the silicon substrate 31, then this resist is patterned by the exposing/developing, and then an etchant is applied from the back surface side of the silicon substrate 31. In this manner, the etching applied from the back surface side of the silicon substrate 31 is advantageous to the point of view that the device layer 33 is hardly affected by the plasma etching.
According to such etching, the through holes 36 that pass through the silicon substrate 31 from the upper surface to the lower surface are formed in positions that correspond to the opening portions 32a the oxide film 32. The through hole 36 has an inner diameter d of about 40 μm, for example.
According to the above-mentioned structure, the inner wall of the through hole 36 has a stepwise section because of the different lengths b, c, d of the opening portions. With this stepwise inner wall of the through hole 36, it is possible to extend the distance between side walls of the opening portions 34a of the electrode pads 34 and side walls of the opening portions of the silicon substrate 31. Therefore, it is possible to secure a sufficient insulation between the electrode pads 34 and the silicon substrate 31. Further, compared with the case where the inner walls of the through holes are not the stepwise shape, that is, the lengths of the opening portions are the same, vertically straight portions of the inner walls become short. Therefore, in the case where an insulation film 38 and a metal layer 39 which are mentioned later are formed by spattering or CVD, it is possible to form sequentially these film and layer with a sufficient thickness. Therefore, it is possible to secure the sufficient electrical connection and also the sufficient insulation.
In this case, steps in
After this, individual semiconductor devices are obtained by applying the dicing to predetermined portions of the semiconductor wafer.
As described above, the semiconductor device (wiring substrate) having the through electrode of the present invention can be manufactured through respective steps in
The through electrodes 42 protruded from the bottom portions of the through holes 36 are planarized by polishing the back surface of the semiconductor wafer in a state of
With the above, the embodiment the present invention is explained with reference to the accompanying drawings. But the present invention is not limited to the above embodiment, and can be varied, modified, etc. into various modes within a spirit and a scope of the present invention. In this case, in the actual steps of manufacturing the semiconductor device, the through electrodes are formed in the semiconductor wafer and then the individual semiconductor devices are manufactured by cutting away the wafer by means of the dicing.
Also, in the above embodiment, the case where both the device layer 33 and the electrode (aluminum) pads 34 are formed on the first insulating film (oxide film 32) on the silicon substrate 31 is explained. However, in some cases the device layer 33 is formed directly on the silicon substrate 31 depending upon the devices such as the transistor, and the like. In this case, the first insulating film (oxide film 32) is formed below the electrode pads 34.
As described above, according to the present invention, the through electrodes can be formed in the silicon substrate in the devices such as a CCD (charge coupled device), a CMOS device, a memory device, and the like and the module parts such as a camera module, a memory multi-stage module, and the like by a simple method, and also a cost reduction, a size reduction, an increase in density, and an increase in speed can be achieved.
Sunohara, Masahiro, Higashi, Mitsutoshi, Shiraishi, Akinori, Sakaguchi, Hideaki
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