A carriage for supporting a recording head such that a clearance is present between the recording head supported by the carriage, and a recording medium supported by a supporting surface of a medium supporting member, the carriage being reciprocated in a reciprocating direction intersecting a feeding direction in which the recording medium is fed, the carriage including a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head, and one or more adjusting devices which moves or move the supporting point or points of one or more of the supporting portions toward, and away from, the recording medium, so as to adjust a degree of parallelism between the recording head and the recording medium with respect to the feeding direction.
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1. A carriage for supporting a recording head having a recording surface in which at least one nozzle opens, the carriage being reciprocated in a reciprocating direction intersecting a feeding direction in which a recording medium is fed, the carriage comprising:
a main body;
a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head; and
at least one adjusting device which moves, relative to the main body, the supporting point of at least one first supporting portion of the supporting portions in a moving direction substantially perpendicular to the recording surface of the recording head, without moving the supporting point of at least one second supporting portion of the supporting portions.
25. An image recording apparatus, comprising:
a recording head which records an image on a recoding medium and which has a recording surface in which a plurality of nozzles open;
a carriage which supports the recording head and which is reciprocated in a reciprocating direction intersecting a feeding direction in which the recording medium is fed and the nozzles of the recording head are arranged, the carriage comprising:
a main body;
a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head, and
at least one adjusting device which moves, relative to the main body, the supporting point of at least one first supporting portion of the supporting portions in a moving direction substantially perpendicular to the recording surface of the recording head, without moving the supporting point of at least one second supporting portion of the supporting portions;
a guide bar which guides the carriage such that the carriage is reciprocated in the reciprocating direction; and
a frame which holds the guide bar, supports the carriage, and cooperates with the guide bar to position the carriage relative to the recording medium.
22. A carriage for supporting a recording head having a recording surface in which a plurality of nozzles open, such that a clearance is present between the recording surface of the recording head supported by the carriage, and a recording medium, the carriage being reciprocated along a guide bar in a reciprocating direction intersecting a feeding direction in which the recording medium is fed and the nozzles of the recording head are arranged, the carriage comprising:
a main body having at least one through-hole through which the guide bar extends;
a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head, and comprising at least one hole-side supporting portion provided on a side of said at least one through-hole and at least one opposite-side supporting portion that is opposite to said at least one hole-side supporting portion with respect to the recording head; and
at least one adjusting device which moves, relative to the main body, the supporting point of at least one first supporting portion of the supporting portions in a moving direction substantially perpendicular to the recording surface of the recording head, without moving the supporting point of at least one second supporting portion of the supporting portions.
13. A carriage for supporting a recording head having a recording surface in which a plurality of nozzles open, such that a clearance is present between the recording surface of the recording head supported by the carriage, and a recording medium, the carriage being reciprocated in a reciprocating direction intersecting a feeding direction in which the recording medium is fed and the nozzles of the recording head are arranged, the carriage comprising:
a main body;
a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head; and
at least one adjusting device which moves, relative to the main body, the supporting point of at least one adjustable supporting portion of the supporting portions in a moving direction substantially perpendicular to the recording surface of the recording head,
the supporting portions further comprising at least one stationary supporting portion whose supporting point is stationary,
said at least one adjustable supporting portion being provided at a downstream position in the feeding direction so as to define a downstream clearance between a downstream portion of the recording head and the recording medium,
said at least one stationary supporting portion being provided at an upstream position in the feeding direction so as to define an upstream clearance between an upstream portion of the recording head and the recording medium,
said at least one adjusting device moving the supporting point of said at least one adjustable supporting portion and thereby adjusting the downstream clearance between the downstream portion of the recording head and the recording medium.
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two side plates which extend perpendicularly to the reciprocating direction and cooperate with each other to define a head accommodating space to accommodate the recording head; and
a support bar which extends, at the downstream position in the feeding direction, perpendicularly to the two side plates and has opposite end portions that are respectively supported by the two side plates,
wherein the support bar supports said at least one adjustable supporting portion and said at least one adjusting device which moves the supporting point of said at least one adjustable supporting portion and thereby adjusts the downstream clearance between the downstream portion of the recording head and the recording medium.
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26. The image recording apparatus according to
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1. Field of the Invention
The present invention generally relates to a carriage and an image recording apparatus such as a printer apparatus, a facsimile apparatus, or a copying apparatus, and particularly to such a carriage which allows a position of a recording head to be so adjusted that a recording surface of the head extends parallel to a path along which a recording medium is fed, and an image recording apparatus including such a carriage.
2. Discussion of Related Art
In the above-indicated image recording apparatus, if an actual distance between a recording surface of, e.g., an ink-jet-type recording head including nozzles, and a recording medium is largely deviated from a designed distance, actual positions where inks outputted from the nozzles are applied to the recording medium are also deviated, which leads to lowering the quality of recording of image. This is also true with dot-impact-type recording heads. This problem has been dealt with by a method disclosed by Japanese Patent Publication No. 62-227677 in which a carriage is supported by an eccentric support bar, and a distance between a recording head and a recording medium is adjusted by appropriate rotation of the eccentric support bar. This method has also been employed by an ink-jet-type recording apparatus, such that a carriage carrying an ink-jet recording head is moved as a whole to adjust a distance between the recording head (i.e., a recording surface thereof) and a recording medium.
Meanwhile, nozzles that output a same color ink can be arranged in an array with a considerably high density, but difficulty to mount, on a recording head, an increased number of drive devices that drive an increased number of nozzles is increased. Therefore, even if nozzles are arranged with a high density so that a high-density recording can be completed at an increased recording speed, e.g., by just one-time movement of the recording head in the recording direction X, a length of the recording head in the feeding direction Y is not increased, i.e., is considerably short.
If the length of the recording head in the feeding direction Y is short, the quality of recording of image is not influenced by inclination of the recording surface (i.e., so-called “nozzle” surface) of the recording head with respect to the feeding direction Y. More specifically described, if the length of the recording head in the feeding direction Y is short, a clearance, G, between the nozzle surface and the recording medium P is free of a problem that a difference of respective clearances, g1 and g2, between each of opposite ends of the nozzle surface and the recording medium P is excessively large. Thus, the quality of recording of image is not adversely influenced, and accordingly it is not needed to adjust the inclination of the nozzle surface with respect to the feeding direction Y
In other words, regarding the inclination of the nozzle surface with respect to the feeding direction Y, the quality of recording of image is maintained by the improved accuracy of dimensions of parts of the recording head.
On the other hand, when recording, in particular, a low-density recording is performed at a higher speed, it is advantageous to use a recording head having an increased number of nozzles arranged at an appropriate regular interval in the feeding direction Y, i.e., a recording head whose length in the feeding direction Y is large. However, for example, in the case where the length of the recording head in the feeding direction Y is doubled, if the difference of respective clearances g1, g2 between each of the upstream and downstream ends of the nozzle surface and the recording medium P is dealt with by the above-described conventional manner, the difference is also doubled. To avoid this problem, it is needed to further improve the accuracy of dimensions of parts of the recording head and more strictly control the manufacturing of those parts. This leads to increasing the overall cost to produce the recording head. There might be an alternative method in which when the recording apparatus is assembled, the guide bar and/or other parts are so adjusted that the nozzle surface extends parallel to the recording medium P. However, this method would require a complicated adjusting and positioning device.
It is therefore an object to provide a carriage which has a simple construction that assures that a degree of parallelism between a recording surface of a recording head mounted thereon and a recording medium can be easily adjusted, and an image recording apparatus including such a carriage.
(1) A carriage for supporting a recording head such that a clearance is present between the recording head supported by the carriage, and a recording medium, the carriage being reciprocated in a reciprocating direction intersecting a feeding direction in which the recording medium is fed, the carriage comprising a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head; and at least one adjusting device which moves the supporting point of at least one of the supporting portions toward, and away from, the recording medium, so as to adjust a degree of parallelism between the recording head and the recording medium with respect to the feeding direction. The recording medium may be supported by a supporting surface of a recording-medium supporting member such as a platen. The supporting surface may be a planar supporting surface. Thus, the clearance present between the recording head and the recording medium can be expressed as a clearance present between the recording head and the supporting surface (preferably, the planar supporting surface) of the recording-medium supporting member. This is also true with each of the features (10) and (19), described later. The clearance present between the recording head and the recording medium may be changed depending upon a thickness of the recording medium.
According to the feature (1), the degree of parallelism can be effectively adjusted with the simple arrangement of the carriage. Therefore, it is not needed to strictly control the accuracy of dimensions of parts of a recording portion and/or parts around a platen. This largely contributes to increasing the yields of those parts, lowering the criteria of inspection of the same, and decreasing the cost to product the same. In addition, when the carriage is subjected to maintenance check, too, the degree of parallelism between the recording head and a recording medium can be easily adjusted.
(2) The carriage according to the feature (1), wherein the supporting portions comprise two upstream supporting portions and one downstream supporting portion with respect to the feeding direction, and wherein the adjusting device moves the supporting point of the downstream supporting portion.
According to the feature (2), the degree of parallelism between the recording head and the recording medium can be easily adjusted by operating the single adjusting device. Thus, the total number of steps needed to adjust the carriage when it is produced, can be reduced.
(3) The carriage according to the feature (1), wherein the supporting portions comprise one upstream supporting portion and two downstream supporting portions with respect to the feeding direction, and wherein the carriage comprises two adjusting devices which move the respective supporting points of the two downstream supporting portions.
According to the feature (3), since the two adjusting devices are operated to adjust the two downstream supporting portions, respectively, the degree of parallelism between the recording head and the recording medium with respect to not only the feeding direction but also the reciprocating direction can be easily adjusted.
(4) The carriage according to the feature (1), wherein the carriage has a head accommodating space which accommodates the recording head such that the head is detachable from the carriage and which opens toward a front side of the carriage, and wherein the supporting portions comprise at least one front supporting portion provided in the space, near to the front side of the carriage, and at least one rear supporting portion provided in the space, remote from the front side of the carriage.
According to the feature (4), since the supporting portions comprise the front supporting portion provided in the head accommodating space, near to the front opening of the space and the rear supporting portion provided in the space, remote from the front opening, the adjusting device is provided in the space, at a position near to, or remote from, the front opening of the space. Thus, the adjusting device can be easily operated.
(5) The carriage according to the feature (1) or (3), wherein the carriage comprises a plurality of adjusting devices which move, independent of each other, the respective supporting points of the supporting portions.
According to the feature (5), since the plurality of supporting portions are adjusted, independent of each other, by the plurality of adjusting devices, respectively, the degree of parallelism between the recording head and the recording medium can be easily adjusted with respect to not only the feeding direction but also the reciprocating direction. Thus, this feature is particularly advantageous to the adjustment of a recording head whose nozzle portion is wide in the reciprocating direction or a recording head having nozzles that output different color inks. That is, the quality of recording of image can be improved.
(6) The carriage according to the feature (3), wherein the two adjusting devices simultaneously move the respective supporting points of the two downstream supporting portions.
According to the feature (6), both of the two downstream supporting portions are adjusted by a single operation of the two adjusting devices. Thus, when the supporting portions need re-adjustment, the re-adjustment can be easily performed.
(7) The carriage according to any of the features (1) to (6), wherein the adjusting device adjusts a height position of the supporting point of the at least one supporting portion.
According to the feature (7), the clearance present between the recording head and the recording medium is adjusted by upward and/or downward movement of the recording head by the adjusting device. Therefore, the adjustment can be easily performed without needing to remove components provided in bottom and/or rear portions of a recording apparatus, such as a platen.
(8) The carriage according to the feature (7), wherein the adjusting device comprises a cam which is for adjusting the height position of the supporting point of the at least one supporting portion where the at least one supporting portion engages and supports the recording head. The cam may be an eccentric cam.
According to the feature (8), since the radius of the cam finely and continuously changes in the circumferential direction thereof, the height position of the supporting point of the supporting portion, i.e., the degree of parallelism between the recording head and the recording medium can be finely and continuously adjusted. In the case where the cam is an eccentric cam, it can be easily produced.
(9) The carriage according to the feature (7), wherein the adjusting device comprises a screw which is rotatable for adjusting the height position of the supporting point of the at least one supporting portion where the at least one supporting portion engages and supports the recording head.
According to the feature (9), since the adjusting device is provided by a screw, the construction of the adjusting device can be simplified and accordingly the total number of parts needed can be reduced, which leads to decreasing the total cost to produce the carriage.
(10) A carriage for supporting a recording head such that a clearance is present between the recording head supported by the carriage, and a recording medium, the carriage being reciprocated in a reciprocating direction intersecting a feeding direction in which the recording medium is fed, the carriage comprising a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head; and at least one adjusting device which moves the supporting point of at least one adjustable supporting portion of the supporting portions toward, and away from, the recording medium, the supporting portions further comprising at least one stationary supporting portion whose supporting point is stationary, the at least one adjustable supporting portion being provided at a downstream position in the feeding direction so as to define a downstream clearance between a downstream portion of the recording head and the recording medium, the at least one stationary supporting portion being provided at an upstream position in the feeding direction so as to define an upstream clearance between an upstream portion of the recording head and the recording medium, the at least one adjusting device moving the supporting point of the at least one adjustable supporting portion and thereby adjusting the downstream clearance between the downstream portion of the recording head and the recording medium.
According to the feature (10), the degree of parallelism can be effectively adjusted with the simple arrangement of the carriage. Therefore, it is not needed to strictly control the accuracy of dimensions of parts of a recording portion and/or parts around a platen. This largely contributes to increasing the yields of those parts, lowering the criteria of inspection of the same, and decreasing the cost to product the same. In addition, when the carriage is subjected to maintenance check, too, the degree of parallelism between the recording head and a recording medium can be easily adjusted.
(11) The carriage according to the feature (10), further comprising two side plates which extend perpendicularly to the reciprocating direction and cooperate with each other to define a head accommodating space to accommodate the recording head; and a support bar which extends, at the downstream position in the feeding direction, perpendicularly to the two side plates and has opposite end portions that are respectively supported by the two side plates, wherein the support bar supports the at least one adjustable supporting portion and the at least one adjusting device which moves the supporting point of the at least one adjustable supporting portion and thereby adjusts the downstream clearance between the downstream portion of the recording head and the recording medium.
According to the feature (11), the support bar increases a rigidity of the carriage, thereby assuring that the carriage can strongly support the recording head. In addition, the once adjusted degree of parallelism between the recording head and the recording medium can be stably maintained.
(12) The carriage according to the feature (11), further comprising two reinforcing plates which are fixed to the two side plates, respectively, and cooperate with each other to support the support bar.
According to the feature (12), the reinforcing plates further increases the rigidity of the carriage, thereby assuring that the carriage can more strongly support the recording head. In addition, the once adjusted degree of parallelism between the recording head and the recording medium can be more stably maintained.
(13) The carriage according to any of the features (10) to (12), wherein the carriage comprises two upstream stationary supporting portions and one downstream adjustable supporting portion with respect to the feeding direction.
According to the feature (13), the degree of parallelism between the recording head and the recording medium can be easily adjusted by operating the single adjusting device. Thus, the total number of steps needed to adjust the carriage when it is produced, can be reduced.
(14) The carriage according to the feature (13), wherein the two upstream stationary supporting portions are provided in vicinity of the two side plates, respectively, and the one downstream adjustable supporting portion is provided at a substantially middle position between the two side plates.
According to the feature (14), the three supporting portions cooperate with each other to define an isosceles triangle, and the adjusting device is provided at the top vertex of the isosceles triangle. Thus, the recording head can be supported and adjusted in a well-balanced fashion.
(15) The carriage according to any of the features (10) to (12), wherein the carriage comprises one upstream stationary supporting portion and two downstream adjustable supporting portions with respect to the feeding direction.
According to the feature (15), since the two adjusting devices are operated to adjust the two supporting portions, respectively, the degree of parallelism between the recording head and the recording medium can be adjusted with respect to not only the feeding direction but also the reciprocating direction, i.e., in a widthwise direction of the recording head. Thus, this feature is particularly advantageous to a recording head that is wide in the reciprocating direction.
(16) The carriage according to the feature (15), wherein the one upstream stationary supporting portion is provided at a substantially middle position between the two side plates, and the two downstream adjustable supporting portions are provided in vicinity of the two side plates, respectively.
According to the feature (16), the three supporting portions cooperate with each other to define an isosceles triangle, the one stationary supporting portion is provided at the top vertex of the isosceles triangle, and the two adjusting devices are provided at the other two vertices of the triangle, respectively. Thus, the recording head can be supported and adjusted in a well-balanced fashion.
(17) The carriage according to any of the features (11) to (16), wherein the at least one adjusting device comprises a cam which is supported by the support bar, and wherein the supporting point of the at least one adjustable supporting portion comprises an outer circumferential surface of the cam.
According to the feature (17), since the radius of the cam finely and continuously changes in the circumferential direction thereof, the height position of the supporting point of the supporting portion, i.e., the degree of parallelism between the recording head and the recording medium can be finely and continuously adjusted. In the case where the cam is an eccentric cam, it can be easily produced.
(18) The carriage according to any of the features (11) to (16), wherein the at least one adjusting device comprises a screw which is screwed in a hole of the support bar such that the screw is movable in the hole of the support bar, and wherein the supporting point of the at least one adjustable supporting portion comprises an end surface of the screw.
According to the feature (18), since the adjusting device is provided by a screw, the construction of the adjusting device can be simplified and accordingly the total number of parts needed can be reduced, which leads to decreasing the total cost to produce the carriage.
(19) A carriage for supporting a recording head such that a clearance is present between the recording head supported by the carriage, and a recording medium, the carriage being reciprocated along a guide bar in a reciprocating direction intersecting a feeding direction in which the recording medium is fed, the carriage comprising at least one through-hole through which the guide bar extends; a plurality of supporting portions having respective supporting points where the supporting portions engage and support the recording head, and comprising at least one hole-side supporting portion provided on a side of the at least one through-hole and at least one opposite-side supporting portion that is opposite to the at least one hole-side supporting portion with respect to the recording head; and at least one adjusting device which moves the supporting point of at least one of the supporting portions toward, and away from, the recording medium, so as to adjust a degree of parallelism between the recording head and the recording medium with respect to the feeding direction.
According to the feature (19), the degree of parallelism can be effectively adjusted with the simple arrangement of the carriage. Therefore, it is not needed to strictly control the accuracy of dimensions of parts of a recording portion and/or parts around a platen. This largely contributes to increasing the yields of those parts, lowering the criteria of inspection of the same, and decreasing the cost to product the same. In addition, when the carriage is subjected to maintenance check, too, the degree of parallelism between the recording head and a recording medium can be easily adjusted.
(20) The carriage according to the feature (19), wherein the supporting portions comprise two hole-side supporting portions provided on the side of the at least one through-hole, and one opposite-side supporting portion opposite to the two hole-side supporting portions with respect to the recording head, and wherein the adjusting device moves the supporting point of the one opposite-side supporting portion.
According to the feature (20), the degree of parallelism between the recording head and the recording medium can be easily adjusted by operating the single adjusting device. Thus, the total number of steps needed to adjust the carriage when it is produced, can be reduced.
(21) The carriage according to the feature (19), wherein the supporting portions comprise one hole-side supporting portion provided on the side of the at least one through-hole, and two opposite-side supporting portions opposite to the one hole-side supporting portion with respect to the recording head, and wherein the carriage comprises two adjusting devices which move the respective supporting points of the two opposite-side supporting portions.
According to the feature (21), since the two adjusting devices are operated to adjust the two supporting portions, respectively, the degree of parallelism between the recording head and the recording medium can be adjusted with respect to not only the feeding direction but also the reciprocating direction.
(22) An image recording apparatus, comprising the carriage according to any of the features (1) to (21); a guide bar which guides the carriage such that the carriage is reciprocated in the reciprocating direction intersecting the feeding direction in which the recording medium is fed; and a frame which holds the guide bar, supports the carriage, and cooperates with the guide bar to position the carriage relative to the recording medium. The image recording apparatus may further comprise a clearance changing device which changes the clearance present between the recording head and the recording medium, depending upon a thickness of the recording medium.
According to the feature (22), since the image recording apparatus employs the above-described carriage, the apparatus can record an image with a high quality without needing to strictly control the accuracy of dimensions of parts needed.
(23) The image recording apparatus according to the feature (22), wherein the carriage supports the recording head comprising an ink jet recording head which outputs an ink toward the recording medium to record an image on the recording medium.
According to the feature (23), the ink jet recording head outputs the ink toward the recording medium through the clearance present between the recording head and the medium. If the degree of parallelism between the recording head and the recording medium is insufficiently low, inks outputted by nozzles of the head would be applied to deviated positions on the medium, which leads to lowering the quality of recording of image. However, the present apparatus is free of this problem. In addition, the ink-jet-type image recording apparatus needs to be produced at as low as possible cost. However, since the present apparatus assures that the degree of parallelism between the recording head and the recording medium can be adjusted without needing to strictly control the accuracy of relevant parts, the present apparatus can be produced at reduced cost.
The above and optional objects, features, and advantages of the present invention will be better understood by reading the following detailed description of the preferred embodiments of the invention when considered in conjunction with the accompanying drawings, in which:
Hereinafter, there will be described some embodiments of the present invention by reference to the drawings.
The printer apparatus 1, shown in
The printer apparatus 1 includes a body case including a main lower case 1a which is formed of a synthetic resin and accommodates the ink jet type recording portion 2; and an upper case 1b which is also formed of a synthetic resin and covers the lower case 1a. The lower case 1a is equipped, in a rear, top portion thereof, with an inclined supply tray 3 for supplying recording sheets P on each of which an image is to be recorded. The upper case 1b has, in a rear portion thereof, an original supporting portion 4, and accommodates the original reading unit 5 as an original reading portion, in front of the original supporting portion 4. The upper case 1b has, above the original reading unit 5, the operation panel 6 including an operation-key portion 6a having various function keys and numeral keys, and a display portion 6b. The original supporting portion 4 is equipped with a pair of guide members 8 which guide respective side edges of an original being fed.
A bottom surface of the lower case 1a is covered by a cover plate 7 which is formed of, e.g., a metal plate, and an interior space of the lower case 1a accommodates a control portion 9 including a control board, an electric-power board, and an NCU (network control unit) board for transmitting and receiving conversation or facsimile data to and from another telephone set or another facsimile apparatus via a telephone line. In addition, the lower case 1a includes a hand-set support (not shown) which projects outwardly from a side portion thereof and supports a handset (not shown) used by a user for making conversation with another telephone. Moreover, the lower case 1a supports, in a rear portion of a right-hand side wall thereof, a fixed speaker (not shown) for calling or monitoring.
The recording sheets P stacked in the supply tray 3 are fed, one by one, while each one sheet P is separated from the remaining sheets P by a conventionally known sheet supplying device that includes a sheet supplying roller 21 and a sheet separating device (not shown) and is provided in the rear portion of the lower case 1a. If the leading-end edge line of the thus separated sheet P is inclined relative to a direction perpendicular to a feeding direction in which the sheet P is being fed, the posture of the sheet P is once adjusted at a position where a feeding roller 22 is provided, and then is further fed to a clearance present between a lower surface of a carriage 10 and a platen 25. The carriage 10 is mounted on a guide bar 11 having a circular cross section, such that the carriage 10 is slideable on the guide bar 11 and is rotatable about the same 11. While the recording sheet P is pinched, and fed, by upper and lower discharging rollers 23, 24 which are provided in a downstream side of the platen 25, the carriage 10 is moved along the guide bar 11, by a drive motor 19 (
As shown in
In the case where a clearance, G, present between the recording-head unit 15 and the recording sheet P as a recording medium needs to be changed according to a thickness of the sheet P, a changing device (not shown) is operated to change an amount of projection of the sliding portion 10a.
As shown in
Next, a printing operation of the carriage 10 will be briefly described by reference to
Next, there will be described the construction of the recording portion 2. As shown in
As shown in
As shown in
Next, there will be explained an arrangement used for attaching and detaching the ink cartridges 16 to and from the recording-head unit 15. As shown in
Each hold-down lever 17 has a generally inverted-U-shaped cross section, and a pressing block 66 for pressing downward the upper surface of the corresponding ink cartridge 16 is attached to a lower surface of a free end portion of the each lever 17, such that the pressing block 66 is movable upward and downward and is prevented from coming off the each lever 17. The pressing block 66 is biased downward by a biasing spring 67 which is provided between the pressing block 66 and a top plate of the each lever 17. A pressing point where each of the four pressing blocks 66 presses the corresponding ink cartridge 16 is vertically aligned with the vicinity of the corresponding manifold 62 of the carriage 10. Thus, in the state in which the recording-head unit 15 is fixed by being pressed by the wire springs 36 (
While the method in which the recording-head unit 15 is attached to the carriage 10 has been briefly described above, there will next be explained in detail the arrangement and method in which one of the supporting portions of the carriage is so adjusted as to adjust a degree of parallelism between the nozzle portion 15a and the platen 25 (or the recording surface of the recording sheet P). This is a first embodiment of the present invention.
As is apparent from the drawings, the carriage 10 employed in the first embodiment opens frontward and upward. Though the hold-down levers 17 are provided in the top portion of the carriage 10, the levers 17 can be pivoted upward about the lever-support bar 63, and accordingly the carriage 10 can open upward as well as frontward. Through the front and top opening of the carriage 10, the recording-head unit 15 is detachably attached to the interior space of the carriage 10. The head unit 15 is accurately positioned, and is stably held, in the frontward and upwardly opening head accommodating space of the carriage 10, as follows: First, as shown in
Next, the arrangement for positioning a front-side portion of the recording-head unit 15, i.e., adjusting a front-side clearance, g2, will be explained. As shown in
In addition, as shown in
As shown in
As shown in
Thus, for example, when the carriage 10 per se is assembled, it is possible to adjust the adjusting cam 80 of the carriage 10 relative to a standard recording-head unit, so that when the recording-head unit 15 is actually assembled with the carriage 10, the actual head unit 15 can be naturally attached, at an accurate height, to the carriage 10. Thus, the accuracy required for the carriage 10 can be met by adjusting only the adjusting cam 80 of the carriage 10. Therefore, it is not needed to adjust the carriage 10 relative to any other component, such as the head unit 15 or the platen 25, either when or after the head unit 15 or the platen 25 is assembled with the carriage 10. Thus, the total number of steps needed to produce the printer apparatus 1 can be reduced.
As is apparent from
In the third embodiment, the head unit 15 is accurately positioned, and is stably held, in the frontward and upwardly opening, head accommodating space of the carriage 10, as follows: First, as shown in
Next, the arrangement for positioning a front-side portion of the recording-head unit 15, i.e., adjusting a front-side clearance g2 will be explained. As shown in
In addition, as shown in
As shown in
As shown in
In each of the first and third embodiments, one or two adjusting cams 80 shown in
As shown in
Thus, in the fifth embodiment shown in
The present invention can be widely applied to all sorts of carriages that carry recording heads, and those recording heads are not limited to the above-described ink jet recording heads but may be other sorts of recording heads. In addition, the present invention can be applied to not only the printer apparatuses but also copying machines and image scanners.
While the present invention has been described in detail in its embodiments, it is to be understood that the present invention is not limited to the details of those embodiments and may be embodied with various changes and improvements, such as those described in SUMMARY OF THE INVENTION, which may occur to a person skilled in the art.
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