A process for manufacturing a random access memory cell, that is capable of storing multiple information states in a single physical bit, is described. The basic structure combines a conventional mtj with a reference stack that is magnetostatically coupled to the mtj. The mtj is read in the usual way but data is written and stored in the reference stack. Through use of two bit lines, the direction of magnetization of the free layer can be changed in small increments each unique direction representing a different information state.
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1. A process to manufacture a magnetic random access memory, comprising:
on a first substrate, depositing a first seed layer;
depositing a first afm layer on said first seed layer;
depositing a pinned layer on said first afm layer;
depositing a dielectric tunneling layer on said pinned layer;
depositing a first free layer on said dielectric tunneling layer, and
depositing a capping layer on said first free layer thereby forming an mtj stack;
on a second substrate, depositing a second seed layer;
depositing a second free layer on said second seed layer, and
depositing a second afm layer on said second free layer, thereby forming a magnetic reference stack;
positioning said magnetic reference stack so that said second free layer is magnetostatically coupled to said first free layer;
forming a heating line that is in thermal contact with said reference stack;
forming orthogonally disposed first and second bit lines and a word line that is not parallel to either bit line, all three lines intersecting at said magnetic reference stack;
forming a first transistor that is connected to said heating line, thereby serving to control current flow through said heating line; and
forming a second transistor that is connected to said mtj stack, thereby enabling measurement of said mtj stack's electrical resistance.
2. The process recited in
3. The process recited in
said mtj stack is optimized for maximum dr/r;
said magnetic reference stack is optimized to have a maximum exchange bias field; said second free layer is a simple ferromagnetic layer;
said second afm layer has a blocking temperature that is less than about 200% C.; and
said second afm layer is selected from the group consisting of IrMn, PtMn, OsMn, RhMn, FeMn, CrPtMn, RuMn, ThCo, CoO, NiO, and CoNiO.
4. The process recited in
using said word line as said second substrate;
forming said mtj stack over said magnetic reference stack;
forming said heating line to be in thermal contact with an upper surface of said second afm layer;
using a lower electrode of said mtj stack as said first substrate;
forming said first bit line so that it contacts said capping layer; and
forming said second bit line to lie above said first bit line.
5. The process recited in
forming said magnetic reference stack over said mtj stack and using said heating line as said second substrate;
forming said word line so that it is in contact with an upper surface of said second afm layer;
using a lower electrode of said mtj stack as said first substrate;
disposing said first bit line to lie between said mtj and magnetic reference stacks and to contact said capping layer; and
disposing said second bit line to lie below said lower electrode.
6. The process recited in
using a bottom electrode of said mtj stack as said first substrate;
forming said first bit line so that it contacts said first capping layer;
forming said second bit line to lie above said first bit line;
using a dielectric surface, located below said bottom electrode, as said second substrate;
forming first and second connectors that make butted contact to, respectively, first and second opposing ends of said of said reference stack;
forming a stud that connects said first connector to said first transistor; and
contacting an upper surface of said word line to a lower surface of said second connector, whereby said connectors serve as said heating line in a HCIP configuration.
7. The process recited in
disposing said mtj stack to lie over said magnetic reference stack;
using a bottom electrode of said mtj stack as said first substrate;
forming said first bit line so as to contact an upper surface of said capping layer;
using said heating line as both said second substrate and as said second bit line; and
connecting said heating line to said first transistor and to said word line.
8. The process recited in
disposing said mtj stack to lie directly below, and in contact with said magnetic reference stack whereby said second substrate is a top surface of said capping layer;
using a bottom electrode of said mtj stack as said first substrate;
connecting said first transistor to said bottom electrode in an area that is overlapped by said mtj stack;
connecting said second transistor to said bottom electrode in an area that is as far removed from said mtj stack as space permits;
forming said heating line on a top surface of said reference stack; and
connecting said heating line to said word line.
9. The process recited in
using a lower electrode of said mtj stack as said first substrate and forming said magnetic reference stack under said mtj stack;
forming said first bit line so as to contact a top surface of said capping layer;
forming said second bit line above said first bit line;
using said heating line as said second substrate and as said word line; and
configuring said word line into multiple segments each of which, when energized, will simultaneously heat a number of reference stacks, each word line segment being connected to a single instance of said first transistor.
10. The process recited in
11. The process recited in
using a lower electrode of said mtj stack as said first substrate and forming said magnetic reference over said mtj stack;
forming said first bit line so as to contact a top surface of said capping layer;
using a dielectric layer, that is over said first bit line, as said second substrate;
forming said heating line so as to contact an upper surface of said second afm layer and to also serve as said word line,
forming said second bit line above said heating line; and
configuring said heating line into multiple segments each of which, when energized, will simultaneously heat a number of reference stacks, each word line segment being connected to a single instance of said first transistor.
12. The process of
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This is a divisional application of U.S. patent application Ser. No. 11/353,326, filed on Feb. 14, 2006 now U.S. Pat. No. 7,345,911, which is herein incorporated by reference in its entirety, and assigned to a common assignee.
Related applications: File Ser. No. 11/331,998, filed on Jan. 13, 2006, discloses a split read-write cell structure without thermally assisted writing. File Ser. No. 11/264,587, filed on Nov. 1, 2005, discloses a single bit split cell structure with thermally assisted writing. Both are herein incorporated, by reference, in their entirety.
The invention relates to the general field of magnetic storage with particular reference to very dense arrays of magnetic tunnel junctions.
Magnetic tunneling junctions (MTJ) with two ferromagnetic layers separated by a tunneling oxide layer have been widely studied for use as a random-access memory element. Usually one of the ferromagnetic layers is in a fixed direction (the pinned layer), while the other layer is free to switch its magnetization direction, and is usually called the free layer.
For magnetic random access memory (MRAM) applications, the MTJ is usually formed so that it exhibits an anisotropy, such as shape anisotropy. In its quiescent state, the free layer magnetization lies along the orientation of the pinned layer, either parallel or anti-parallel to that layer's magnetization. During the read operation a small current is sent through the MTJ junction to sense its resistance which is low for parallel magnetization and high for anti-parallel magnetization. The write operation provides Hs, the magnetic field (via bit/word lines) that is needed to switch between the two states, its magnitude being determined by the anisotropy energy of the element.
The free layer is used during both read and write operations. The cell to be programmed lies at the intersection of a bit and a word line so the fields associated with these bit/word lines can inadvertently affect other cells that lie under them, creating the so-called half-select problem which may cause unintended half selected cells to be accidentally switched.
Another challenge facing this design is that it is very difficult to scale down to smaller dimension since the switching field from the shape anisotropy is inversely proportional to its dimensions (HstMsT/w where w is the smallest dimension of the cell) while the field generated by the current is roughly l/w. The current l provided by its transistor will scale down as w scales down, for future technologies, leaving H roughly constant. Thus for future smaller cells, more current will be needed.
This conventional MRAM design has several shortcomings:
An alternative design, called thermal assisted switching (TAS-MRAM), that addresses the half-select and scale-down issues, is illustrated in
The free layer magnetization is now determined by this second AFM whose direction is determined by sending a heating current through the cell to heat the cell above the second AFM blocking temperature while not exceeding the first AFM Block temperature. The field generated by the bit line current provides the aligning field for the second AFM during cooling thereby setting the free layer magnetization parallel or anti-parallel to that of the pinned layer.
A transistor is needed for each cell to provide the heating current which eliminates the half select problem since only the selected cell is heated while all the other cells under bit line will have the exchange bias from its second AFM layer unchanged. Also, since the temperature rise due to joule heating is roughly: T t $(l/W)2/Cp2, where $ is the effective resistivity of the MTJ stack, cp is the specific heat capacity of the MRAM cell, and is the effective thickness of the MTJ stack. So the temperature rise from the heat current is constant as the dimension scales down. The exchange field on the free layer from AFM2 is also constant if the film thicknesses of the free layer and AFM are not changed.
This TAS-MRAM design has several shortcomings: It does not solve problems a, b, c, or f listed above. Additionally,
All of the shortcomings listed above for both designs are solved by the present invention, while maintaining the advantages of TAS-MRAM, as we will disclose in detail below.
A routine search of the prior art was performed with the following references of interest being found:
U.S. Pat. No. 6,806,096 (Kim et al) discloses nitride over the cap layer, oxide fill, and CMP. U.S. Pat. No. 6,881,351 (Grynkewich et al) describes depositing plasma-enhanced nitride, then oxide over the MTJ stack, then CMP. U.S. Pat. No. 6,174,737 (Durlam et al) describes forming a dielectric layer over the MTJ stack and planarizing by CMP. U.S. Pat. No. 6,858,441 (Nuetzel et al) discloses depositing a nitride layer, then a resist layer used in CMP of conductive material forming alignment marks after forming MTJ elements.
U.S. Pat. No. 6,815,248 (Leuschner et al) and U.S. Pat. No. 6,783,999 (Lee) show using nitride or oxide as a fill material over MTJ elements, then CMP. U.S. Pat. No. 6,784,091 (Nuetzel et al) teaches planarizing a blanket nitride layer on top of the MTJ stack.
It has been an object of at least one embodiment of the present invention to provide a magnetic random access memory element capable of storing more than two information states in a single physical bit.
Another object of at least one embodiment of the present invention has been to provide a memory element whose component parts may be independently optimized with respect to shape, materials, thickness, etc.
A further object of at least one embodiment of the present invention has been that said memory element not require the application of voltages across a tunneling barrier layer that are potentially high enough to damage such a tunneling layer.
A still further object of at least one embodiment of the present invention has been that it be containable within a small unit cell.
Yet another object of at least one embodiment of the present invention has been to provide a method for achieving these goals and a process for manufacturing said memory element.
These objects have been achieved by splitting the free layer of an MTJ MRAM into two separate parts—a read-sensing free layer within an MTJ stack having little or no anisotropy, and an information storage free layer with some anisotropy to provide a field to align the read-sensing free layer. The information storage layer is programmed by thermal assisted writing.
A second bit line is added to the structure. Through control of the respective bit line currents, the direction of magnetization of the free layer is set. This magnetization direction can be changed by small amounts each selected direction representing a different information state of the device. Since the resistance of the MTJ increases as the magnetization of the free layer changes from fully parallel (to the pinned layer) to fully antiparallel, these information states are readily sensed during the read cycle.
In addition to the dual bit lines, there is also a heating line which can be used to heat only a single reference cell during writing or it may be part of a segmented design wherein it also serves as the word line so that several cells are heated at once, making possible a denser structure (since only one heater control transistor is needed per segment).
A number of different embodiments of the invention are described to illustrate the general flexibility of the invention including different modes for heating the reference cell and, for example, using the heating line as one of the bit lines.
The present invention, MB-TAISL-MRAM (Multi-Bit-Thermal-Assisted-Integrated-Storage-Layer MRAM) includes separation of the conventional free layer into two parts: a read-sensing free layer and information storage free layer. Free layer 1 is for the read operation. It is part of the MTJ structure but has little or no magnetic anisotropy (by virtue of having a circular shape) so its magnetization will align with any external magnetic field.
Free layer 2, is for the write operation to store the desired digital information as well as to provide a magnetic field from its edge poles that aligns the magnetization of free layer l. The free layer 2 structure is a simple ferromagnetic layer exchange coupled to a low blocking temperature AFM layer 2 to provide an exchange anisotropy that enables this ferromagnetic layer to maintain its magnetization along a desired direction corresponding to multi-state information (0, l, 2, 3, or 4) depending on the angle between free layer 2's magnetization, set by AFM2, and that of the pinned layer.
Both free layers have a circular shape and free layer 2 does not have to be part of the MTJ stack. During a write operation, a heating current pulse will pass through free layer 2 and raise its temperature above the blocking temperature of AFM layer 2. Then, free layer 2 will cool down under the combined fields of the bit and word lines with a field direction dependent on the relative strengths and directions of their two fields.
An important innovation, disclosed with the present invention In addition to the above features, is the introduction of a second bit line whose purpose is to facilitate precise control of the direction of magnetization of the second free layer. After the fields derived from the word line and the two bit line currents have been removed, this magnetization (of free layer 2) will maintain its direction through the exchange anisotropy provided by AFM layer 2. The magnetostatic field from free layer 2's edge poles will align the free layer l magnetization antiparallel to the magnetization direction of free layer 2.
So the free layer 1 magnetization will be at an angle relative to that of the pinned layer. The magnitude of this angle will determine the MTJ resistance which will increase as this angle increases (up to a maximum of 180 degrees). The relationship between this angle and the tunneling resistance, RMTJ, is readily computed according to the following formula:
RMTJ=Rp+R×(1+cos(—
where Rp is the resistance when free layer 1 and the pinned layer are exactly parallel.
Assume —
TABLE I
_fr1
RMTJ
0
Rp
41.4
Rp + R/8
60
Rp + 2 × R/8
75.5
Rp + 3 × R/8
90
Rp + 4 × R/8
104.5
Rp + 5 × R/8
120
Rp + 6 × R/8
138.6
Rp + 7 × R/8
180
Rp + R
If we reserve Rp+4×R/8 to be the reference level for the sense amplifier, that leaves 8 states per cell. Note that the various resistance levels do not have to be equally spaced. Furthermore, even more states per cell are possible by choosing a smaller value for —
We note here that if the number of possible states per cell is 10 (or more) it becomes possible to perform decimal arithmetic directly in such a system without the need to move back and forth to binary. If 16 or more states can be stored then direct execution of hexadecimal arithmetic becomes possible, and so on. Similarly, this ability to store many states in a single physical location could be applied to very high density storage of data.
Currently, the highest Dr/r available is 27.8% for the CoFeB/MgO MTJ system. Dr/r drops by roughly 200% at a reading bias voltage of 300 mV, implying that 10 states (200%/20%) could be stored in one cell using this design.
In
Free layer 1 can also be a super-paramagnetic layer (thickness thinner than a critical value so it has Dr/r but no measurable moment at room temperature) has no (or very little) residual magnetization in the absence of an external field, and has a magnetization substantially proportional to the external field in any orientation.
There are multiple ways to embody above MB-TAISL-MRAM design, including both heating-current-in-the-film-plane (HCIP) and heating-current-perpendicular-to-the-film-plane (HCPP) designs for the storage element (free layer 2).
Referring now to
Two memory cells are shown, one in each of the two possible states. Transistor 28 is used to provide the heating current for layer 44 (free layer 2) which current is carried by word line 13. Transistor 29, connected to stud 39, serves to control the measurement of the MTJ resistance.
Read sensing element 34 (free layer 1) is seen in
It is a key feature of the invention that, since the read-sensing and information storage functions derive from different layers, each can be optimized independently. The materials chosen for each free layer can be very different. For example, free layer 1 can be optimized for high dr/r by using materials like CoFeB, CoFe or NiFe with high Fe content while the material for free layer 2 can be selected for its switching behavior or for having a high exchange bias field. As a result, the storage element can be a simple ferromagnetic layer plus an AFM layer with low blocking temperature, thereby eliminating undesirable effects on switching behavior from Néel field coupling in the MTJ stack and the residual demagnetization field from the pinned layer edge.
Since there is no MTJ on free layer 2, there is no tunneling layer to be broken down. Also, heating is centered some distance away from AFM layer 21, thereby reducing the chances of disturbing it during a write operation. AFM 22 can be a metal alloy like IrMn, PtMn, OsMn, RhMn, FeMn, CrPtMn, RuMn, ThCo, etc or an oxide like CoO, NiO, CoNiO.
Also seen in
This resembles the 1st embodiment except that the relative positions of the two free layers, as well as that of bit line 12 and word line 13 have been switched. Thus, as seen in
Referring next to
In
Embodiment 4 is illustrated in
The reason that only a single bit line is needed is because writing can be accomplished by using appropriate waveforms for the heating and bit line currents. As can be seen in
As shown in
The only constraint is that the bit line current has to be bi-directional (while the heating current can be one directional). These two currents must, of course, be available at multiple levels to be able to determine the direction of free layer 2's magnetization.
As seen in
As was the case for embodiment 4, only a single bit line (line 11) is required. Since the current through bottom electrode 96 is orthogonal to the bit line current (see
These are not explicitly shown here since they are similar to embodiments 3 and 4 but having the storage element located above bit line 11 (AND BELOW BIT LINE 12?), isolated from bit line 11, in a similar manner to embodiment 2 (
The heating control transistor may be rather large if the heating current is large, thereby making the cell large. To save space (particularly for high density designs) a single heating control transistor can be shared by a number of cells by using a segmented heating line approach. A schematic overview of segmented heating lines is shown in
Embodiments 8-17 utilize this technique. Embodiment 8 is shown in
This is illustrated in
These are similar to the 8th and 9th embodiments except that the storage element and the heating line are formed by a self-aligning process:
(i) After free layer 2 is deposited, it is patterned and etched (Reactive Ion or Ion Beam etching) into the desired shape(s);
(ii) with the photoresist mask still in place, the heating line layer is deposited;
(iii) the heating line is now patterned and etched (using an additional mask); and
(iv) all photoresist is stripped, resulting in liftoff of heating line material that is directly over the free layer areas. The final result is as illustrated in
The heating line is usually made of high resistivity material such as Ta, W, alloys, semiconductors like nitrides, doped oxides, or polycrystallines. To enhance the efficiency of the heat line, highly conductive metal blocks 93 (Cu, Au, Al etc.) can be superimposed to contact the heat line wherever there are no MRAM cells. This is illustrated in
Additional Refinements:
To minimize the possible influence of stray fields from the pinned layer magnetization on free layer 1, the net pinned layer magnetic moment can be minimized by making it in the form of a synthetic AFM structure wherein the single pinned ferromagnetic layer is replaced by at least two ferromagnetic layers, separated by AFM coupling metals such as Ru and Rh, of precise thickness, such that the two ferromagnetic layers are strongly coupled to each other in an anti-parallel configuration.
It will also be obvious to those skilled in the art that the single storage layer described above in the interests of clarity, can be replaced by a laminate of several layers, such as in a synthetic structure. The same goes for the pinned layer, from which an antiferromagnetic layer to fix the pinned layer has been omitted for brevity.
Free layer 1 can also have the form of a super-paramagnetic layer, whose remnant magnetization is substantially zero with the absence of external field, and whose magnetization is roughly proportional to the external field until reaching a saturation value. This super-paramagnetic free layer can be a free layer consisting of nano-magnetic particles isolated from each other with no exchange coupling between them.
As an example, one can use the same ferromagnetic material as in a conventional MTJ, but at a thickness that is below some critical value. Below this critical thickness the film may become discontinuous, resembling a nano-magnetic layer with isolated magnetic particles. To maintain a high MR ratio, multiple layers of such nano-magnetic layers become advantageous. Additionally, materials that promote grain separation may be added as thin layers between such laminated magnetic layers to further isolate the magnetic nano particles.
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